Bowflex 220 DUMBBELLS Service Manual
Bowflex 220 DUMBBELLS Service Manual

Bowflex 220 DUMBBELLS Service Manual

Dumbbells and stand

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220 • 552 • 1090 DUMBBELLS
and BDS1642 • BDS552 STAND
Service Manual
Patent #6,422,979 other USA and Foreign Patents Pending
PN 001-6872 Rev B (03/2007)

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Summary of Contents for Bowflex 220 DUMBBELLS

  • Page 1 220 • 552 • 1090 DUMBBELLS and BDS1642 • BDS552 STAND Service Manual Patent #6,422,979 other USA and Foreign Patents Pending PN 001-6872 Rev B (03/2007)
  • Page 2 Bowflex certified service personnel will result in voiding of the warranty. ® ® or Nautilus If you are a consumer and require technical support to resolve a problem with your Bowflex SelectTech ® ™ Dumbbell Set, please call Nautilus Customer Service at 800-864-1270 (North America) or +41 460 77 88 ®...
  • Page 3: Table Of Contents

    Table of conTenTs Important Safety Information ......................1 Product Specifications ......................... 2 Troubleshooting - BD220, 552, AND1090 Dumbbell Troubleshooting Guide: BD220, 520 and 1090 Dumbbell ...................4 Troubleshooting Guide: BDS552, and BDS1642 2-1 stand .................5 Troubleshooting Flowcharts ..........................7 Reference Images - Damage ..........................13 Reference Images - Cover Screw on Handle ....................14 Warranty Information ............................
  • Page 5: Important Safety Information

    Before beginning any exercise program, consult your handle, or base assembly–the product is not designed to physician or health care professional. Only he or she be user serviced. Contact your Bowflex retailer or Bowflex can determine the exercise program that is appropriate directly for service.
  • Page 6: Product Specifications

    ProducT sPecificaTions BD220 Dumbbell Assembly Footprint WEIGHT: 55.12 LBS. (25.05 KG) 7” 12” “ BD552 Dumbbell Assembly Footprint WEIGHT: 58 LBS. (26.4 KG) 8” 15 3/4” 9” BD1090 Dumbbell Assembly Footprint 98 lbs (44.5 kg) WEIGHT: 9.5” 17.5” “...
  • Page 7 ProducT sPecificaTions...
  • Page 8: Troubleshooting Guide: Bd220, 520 And 1090 Dumbbell

    TroubleshooTing guide Troubleshooting guide Problem Solution 1. Make certain that both adjustment knobs are set directly to Dumbbell handle does not fully insert into the number 5. base when no plates are selected (handle has no plates attached). 2. Make certain that all of the weight plates have the “selection tongue”...
  • Page 9: Troubleshooting Guide: Bds552, And Bds1642 2-1 Stand

    TROUBLESHOOTING GUIDE BDS552 Chrome Stand and BDS1642 2-in-1 - Assembly Troubleshooting STAND Problem: The Towel Bar cannot be attached to both Dumbell Platforms. See Figures 1A and 1B. Figure 1A – Incorrect Assembly Solution: The Left and Right Dumbbell Platforms are installed on the wrong Legs, and need to be switched.
  • Page 10 TROUBLESHOOTING GUIDE • The Hold Down Straps should be next to the lower screw holes. See Figure 2. • The “L” or “R” sticker should be at the Screw lower edge of the platform. See Figure 2. holes The“L” sticker should be on the left-hand side and the “R”...
  • Page 11: Troubleshooting Flowcharts

    Nautilus Health & Fitness Group TroubleshooTing flowcharTs ND-552 Rubbing Noise from 12/1/2003 SelectTech Dumbbell Rubbing Noise from Adjustment Knob Adjustment Knob Trouble Shooting Problem: Customer complaining of a rubbing feel and sound when turning the adjustment knob during weight selection. Potential causes: The most likely cause of rubbing is interference between the locking mechanism in the dumbbell handle the corresponding hook in the base.
  • Page 12 Nautilus Health & Fitness Group TroubleshooTing flowcharTs ND-552 Dumbbell Handle Slipping 12/1/2003 SelectTech Dumbbell During Test of Locking Dumbbell Handle Slipping During Test of Locking Mechanism Trouble Shooting Mechanism Explanation: In the Owner’s Manual there are instructions how to test for correction function of the internal locking mechanism of the SelectTech Dumbbell.
  • Page 13 Nautilus Health & Fitness Group TroubleshooTing flowcharTs ND-552 Dumbbell Handle Will Not Dumbbell Handle will Not Insert Easily into weight Plates – Sticking 12/1/2003 SelectTech Dumbbell Insert Easily Into Weight Trouble Shooting Plates - Sticking Explanation: The dumbbell handle should slide into the weight plates with little to no additional force required.
  • Page 14 Nautilus Health & Fitness Group TroubleshooTing flowcharTs ND-552 Dumbbell Adjustment Knob Dumbbell Adjustment Knob will Not Rotate when in Base 12/1/2003 SelectTech Dumbbell Will Not Rotate When In Trouble Shooting Base Explanation: The dumbbell adjustment knob should rotate freely with audible and tactile detent notches (clicks).
  • Page 15 Nautilus Health & Fitness Group TroubleshooTing flowcharTs ND-552 Dumbbell Knob Will Not Dumbbell Knob will Not Lock when out of Base 12/1/2003 SelectTech Dumbbell Lock When Out Of Base Trouble Shooting Explanation: The SelectTech Dumbbell features a locking mechanism that will automatically lock the adjustment knob and keep it from rotating when the dumbbell is removed from the base.
  • Page 16 Nautilus Health & Fitness Group TroubleshooTing flowcharTs ND-552 Smallest Weight Plate Smallest weight Plate (1.25 lbs.) Lifting with Handle when Not Selected 12/1/2003 SelectTech Dumbbell (1.25lbs) Lifting With Handle Trouble Shooting When Not Selected Explanation: Due to the very low weight of the smallest weight plate (1.25 lbs) it is possible that this plate, in some circumstances might be lifted with the dumbbell when it should not be.
  • Page 17: Reference Images - Damage

    Nautilus Health & Fitness Group reference images - damage ND-552 12/1/2003 SelectTech Dumbbell Reference Images Trouble Shooting The three pictures above illustrate the potential damage that may occur to a dumbbell that has had a significant drop. If the customer determines that a certain weight plate is not being selection at a weight setting where it should be selected, they should examine the individual selection collars for any damage similar to these images.
  • Page 18: Reference Images - Cover Screw On Handle

    ND-552 12/1/2003 SelectTech Dumbbell Reference Images reference images Trouble Shooting While there are few parts of the SelectTech Dumbbell that are user serviceable, especially with the dumbbell handle, this is one that can be handled by a customer. Should one of the small Allen head screws become loose or is not fully tightened at the factory the customer can tighten this themselves.
  • Page 19: Warranty Information

    4. Nautilus, Inc. is not responsible for dealer labor charges for component changeovers completed after the labor-related warranty period(s) stated herein. 5. If you elect to repair an exercise product or part yourself, using the services of someone other than an Authorized Bowflex Dealer, or use a replacement part not supplied by Nautilus, Inc., Nautilus, Inc.
  • Page 20: Contact Information

    imPorTanT conTacT numbers If you need assistance, please have both the serial number of your machine and the date of purchase available when you contact the appropriate Nautilus office listed below. INTERNATIONAL CUSTOMER SERVICE WORLDWIDE CUSTOMER SERVICE • SWITZERLAND OFFICE •...
  • Page 21 © 2005 Nautilus, Inc. All Rights Reserved. Nautilus, Bowflex, the Bowflex lgog and SelectTech are either registered trademarks or trademarks of Nautilus, Inc. Nautilus Inc., World Headquarters, 16400 SE Nautilus Drive, Vancouver, Washington, USA 98683...

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