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Panasonic Lumix DMC-FX500P Service Manual

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DMC-FX500P
Model No.
DMC-FX500PC
DMC-FX500PL
DMC-FX500E
DMC-FX500EB
DMC-FX500EE
DMC-FX500EF
DMC-FX500EG
DMC-FX500SG
DMC-FX520GC
DMC-FX520GD
DMC-FX520GK
DMC-FX520GN
DMC-FX520GT
DMC-FX520GJ
Vol. 1
Colour
(S)...........Silver Type (except PC/GD)
(K)...........Black Type (except GN)
© 2008 Matsushita Electric Industrial Co., Ltd. All
rights reserved. Unauthorized copying and distribu-
tion is a violation of law.
ORDER NO. DSC0804028CE
B26
Digital Camera

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Summary of Contents for Panasonic Lumix DMC-FX500P

  • Page 1 ORDER NO. DSC0804028CE Digital Camera DMC-FX500P Model No. DMC-FX500PC DMC-FX500PL DMC-FX500E DMC-FX500EB DMC-FX500EE DMC-FX500EF DMC-FX500EG DMC-FX500SG DMC-FX520GC DMC-FX520GD DMC-FX520GK DMC-FX520GN DMC-FX520GT DMC-FX520GJ Vol. 1 Colour (S)...Silver Type (except PC/GD) (K)...Black Type (except GN) © 2008 Matsushita Electric Industrial Co., Ltd. All rights reserved.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE PAGE 1 Safety Precaution -------------------------------------------------3 1.1. General Guidelines ----------------------------------------3 1.2. Leakage Current Cold Check ---------------------------3 1.3. Leakage Current Hot Check (See Figure 1.)--------3 1.4. How to Discharge the Capacitor on Flash Top PCB------------------------------------------------------------4 2 Warning --------------------------------------------------------------5 2.1.

  • Page 3: Safety Precaution

    1 Safety Precaution 1.1. General Guidelines 1.3. Leakage Current Hot Check 1. IMPORTANT SAFETY NOTICE (See Figure 1.) There are special components used in this equipment 1. Plug the AC cord directly into the AC outlet. Do not use which are important for safety. These parts are marked by an isolation transformer for this check.

  • Page 4: How To Discharge The Capacitor On Flash Top Pcb

    1.4. How to Discharge the Capacitor on Flash Top PCB CAUTION: 1. Be sure to discharge the capacitor on FLASH TOP PCB. 2. Be careful of the high voltage circuit on FLASH TOP PCB when servicing. [Discharging Procedure] 1. Refer to the disassemble procedure and Remove the necessary parts/unit. 2.

  • Page 5: Warning

    2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).

  • Page 6: Caution For Ac Cord(For Eb/Gc

    A replacement fuse cover can be purchased from your local 2.3.2.3. How to Replace the Fuse Panasonic Dealer. 1. Remove the Fuse Cover with a screwdriver. If the fitted moulded plug is unsuitable for the socket outlet in your home then the fuse should be removed and the plug cut off and disposed of safety.

  • Page 7: How To Replace The Lithium Battery

    2.4. How to Replace the Lithium Battery 2.4.1. Replacement Procedure 1. Remove the MAIN PCB. (Refer to Disassembly Procedures.) 2. Remove the Lithium battery (Ref. No. “B9101” at foil side of MAIN PCB) and then replace it into new one. NOTE: This Lithium battery is a critical component.

  • Page 8: Service Navigation

    3 Service Navigation 3.1. Introduction This service manual contains technical information, which allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers. If the circuit is changed or modified, the information will be followed by service manual to be controlled with original service manual. 3.2.

  • Page 9: How To Define The Model Suffix (Ntsc Or Pal Model)

    3.4. How to Define the Model Suffix (NTSC or PAL model) There are nine kinds of DMC-FX500/FX520, regardless of the colours. • a) DMC-FX500 (Japan domestic model) • b) DMC-FX500P/PC • c) DMC-FX500E/EB/EF/EG • d) DMC-FX520GN • e) DMC-FX500EE • f) DMC-FX520GD •...

  • Page 10: Initial Settings

    3.4.2. INITIAL SETTINGS: When you replace the Main PCB, be sure to perform the initial settings after achieving the adjustment by ordering the following pro- cedure in accordance with model suffix of the unit. 1. IMPORTANT NOTICE: Before proceeding Initial settings, be sure to read the following CAUTIONS. 2.
  • Page 11 1) As for your reference Default setting condition is given in the following table. • Default setting (After “INITIAL SETTINGS”) MODEL VIDEO OUTPUT LANGUAGE DATE REMARKS a) DMC-FX500 (Japan domestic model) NTSC Japanese Year/Month/Date b) DMC-FX500P/PC/PL NTSC English Month/Date/Year c) DMC-FX500E/EB/EG/SG, FX520/GC/GN English Date/Month/Year d) DMC-FX500EF French Date/Month/Year e) DMC-FX500EE...

  • Page 12: Specifications

    4 Specifications...

  • Page 13: Location Of Controls And Components

    5 Location of Controls and Components...

  • Page 15: Service Mode

    6 Service Mode 6.1. Error Code Memory Function 1. General description This unit is equipped with history of error code memory function, and can be memorized 16 error codes in sequence from the latest. When the error is occurred more than 16, the oldest error is overwritten in sequence. The error code is not memorized when the power supply is shut down forcibly (when the unit is powered on by the battery, the battery is pulled out) because the error code is memorized to FLASH ROM when the unit is powered off.
  • Page 16 • 5. How to read the error code: One error code is displayed for 8 bit, the contents of error codes is indicated the table as shown below. Attribute Main item Sub item Error code Contents (Upper) High 4 bits Low 4 bits Check point (Lower) LENS Lens drive...
  • Page 17 Attribute Main item Sub item Error code Contents (Upper) High 4 bits Low 4 bits Check point (Lower) HARD VENUS A/D Flash 28*0 0000 Flash charging error. IC6001-(AC17) signal line or Flash charging circuit FLASH ROM FLASH ROM 2B*0 0001 EEPROM read error (EEPROM (EEPROM...

  • Page 18: Service Fixture & Tools

    7 Service Fixture & Tools 7.1. Service Fixture and Tools The following Service Fixture and tools are used for checking and servicing this unit.

  • Page 19: When Replacing The Main Pcb

    7.2. When Replacing the Main PCB After replacing the MAIN PCB, be sure to achieve adjustment. The adjustment instruction is available at “software download” on the “Support Information from NWBG/VDBG-PAVC” web-site in “TSN system”, together with Maintenance software. 7.3. Service Position This Service Position is used for checking and replacing parts.

  • Page 20: Disassembly And Assembly Instructions

    8 Disassembly and Assembly Instructions 8.1. Disassembly Flow Chart 8.2. PCB Location...

  • Page 21: Disassembly Procedure

    8.3. Disassembly Procedure 8.3.1. Removal of the Rear Case Unit Item Removal Rear Case Unit Fig. D1 Card Battery 3 Screws (A) 2 Screws (B) Side Ornament (L) Side Ornament (R) 5 Locking tabs 1 Rib Rear Case Unit Front Case Unit Fig.
  • Page 22 8.3.2. Removal of the Front Case Unit 8.3.3. Removal of the Top Operation Unit Fig. D2 Fig. D3...
  • Page 23 8.3.4. Removal of the Flash Top P.C.B. Fig. D5 8.3.5. Removal of the Rear Operation Unit Fig. D4 Fig. D6...
  • Page 24 8.3.6. Removal of the LCD Unit 8.3.7. Removal of the Lens Unit Fig. D8 Fig. D7...
  • Page 25 8.3.8. Removal of the Main P.C.B. 8.3.10. Removal of the Battery Case Unit Fig. D9 8.3.9. Removal of the SD FPC Unit Fig. D11 8.3.11. Removal of the Jack Door Fig. D10 Fig. D12...

  • Page 26: Disassembly Procedure For The Lens

    8.3.12. Removal of the Battery Door Unit 8.4. Disassembly Procedure for the Lens NOTE: When Disassembling and Assembling for the Lens 1. To minimize the possibility of the CCD being dirt, perform disassemble and/or assemble under the condition of the CCD is being mounted.
  • Page 27 8.4.1. Removal of the Zoom Motor Unit 8.4.2. Removal of the Master Flange Unit and Lens FPC P.C.B. Unit 1. Remove the 1 solder (A). 2. Remove the 1 solder (B). 3. Unscrew the 2 screws (A). 4. Unscrew the 1 screw (B). 5.

  • Page 28: Assembly Procedure For The Lens

    8.4.3. Removal of the 1st Lens Frame/2nd 8.5. Assembly Procedure for the Lens Frame Move Unit Lens 8.5.1. Phase alignment of the Direct Frame and Drive Frame Unit 8.4.4. Removal of the 2nd Lens Frame Move Unit...
  • Page 29 8.5.2. Phase alignment of the Drive/Direct 8.5.3. Assembly for the 1st Lens Frame Unit and Fixed Frame Unit Unit and Drive/Direct/Fixed Frame Unit...
  • Page 30 8.5.4. Assembly for the 2nd Lens Frame 8.5.5. Assembly for the Master Flange Move Unit and Drive/Direct/Fixed Unit and Drive/Direct/Fixed Frame/ Frame/1st Lens Frame Unit 1st Lens Frame/2nd Lens Frame Move Unit...

  • Page 31: Removal Of The Ccd Unit

    8.6. Removal of the CCD Unit 8.7. Removal of the Focus Motor To prevent the CCD unit from catching the dust and dirt, do not Unit remove the CCD unit except for replacing.

  • Page 32: The Applyment Of Grease Method

    8.8. Applyment Grease Method The grease apply point of lens unit are as follows. Apply grease additionally in the specified position if necessary. When the grease is applied, use a toothpick and apply thinly. • Lead screw/Guide pole L,S/Fasten groove of nut - Grease: RFKZ0472 - Amount of apply: 2 - 4 mg...

  • Page 33: Measurements And Adjustments

    9 Measurements and Adjustments 9.1. Matrix Chart for Replaced Part and Necessary Adjustment The relation between Replaced part and Necessary Adjustment is shown in the following table. When concerned part is replaced, be sure to achieve the necessary adjustment(s). As for Adjustment condition/procedure, consult the “Adjustment Manual” which is available in Adjustment software. The Adjustment software is available at “TSN Website”, therefore, access to “TSN Website”...

  • Page 34: Maintenace

    10 Maintenace 10.1. Cleaning Lens and LCD Panel Do not touch the surface of lens and LCD Panel with your hand. When cleaning the lens, use air-Blower to blow off the dust. When cleaning the LCD Panel, dampen the lens cleaning paper with lens cleaner, and the gently wipe the their surface. Note: The Lens Cleaning KIT ;...
  • Page 35 3.The voltage being indicated on the schematic diagram is measured in "Standard-Playback" mode when there is no specify mode is mentioned. Model No. DMC-FX500P DMC-FX500SG 4.Although the voltage and waveform available on here is measured with standard frame, it may be differ from actual measurement due to modification of circuit and so on.

  • Page 36: S2. Voltage Chart

    S2. Voltage Chart Note) Indicated voltage values are the standard values for the unit measured by the DC electronic circuit tester (high-impedance) with the chassis taken as standard. Therefore, there may exist some errors in the voltage values, depending on the internal impedance of the DC circuit tester. S2.1.

  • Page 37: S3. Block Diagram

    S3. Block Diagram S3.1. Overall Block Diagram (25mm ~ 125mm) IC3001 PRE PROCESS X6001 (24MHz) 1/2.33" 10 MEGA PIX CDS, AGC, A/D, TG, CCD DRIVER ZOOM OIS UNIT IRIS SHUTTER FOCUS IC3002 REGULATOR CARD IC9101 SYSTEM IC IC9101 MICROPHONE MOTOR DRIVE, SYSTEM IC OIS DRIVE&...

  • Page 38: S4. Schematic Diagram

    S4. Schematic Diagram S4.1. Interconnection Diagram ET8001 FLASH TOP P.C.B. M8001 (COMPONENT SIDE) MICROPHONE : (FOIL SIDE) PS8001 ET8002 P8002 SPEAKER BATTERY FP9005 SDCD SDDAT2 SDDAT3 SDCMD SDDAT0 SDDAT1 SDWP SD FPC UNIT D GND FP9007 D GND D GND SDCLK DELETE FRAME GND...

  • Page 39: S4.2. Flash Top Schematic Diagram

    S4.2. Flash Top Schematic Diagram CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE 1.5A 32V FUSE. ATTENTION: POUR UNE PROTECTION CONTINUE LES RISQUES 1.5A 32V D' INCENDIE N' UTILISERQUE DES FUSIBLE DE MÉME TYPE 1.5A 32V. 1.5A 32V CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE 1.25A 32V FUSE.

  • Page 40: S4.3. Ccd Flex Schematic Diagram

    S4.3. CCD Flex Schematic Diagram DMC-FX500/FX520 CCD Flex Schematic Diagram...

  • Page 41: S4.4. Lens Flex Schematic Diagram

    S4.4. Lens Flex Schematic Diagram POSITIVE VOLTAGE LINE ENC VCC LED CONT PHOTO CO. BARREL ENCODER SENSOR XYO+ (FULL RETRACT) XYH- HALL SENSOR (X) XYO- XYH+ OIS UNIT XDRV- DRIVE COIL (X) XDRV+ STAP STAP DC SOLENOID STBN (IRIS) STBN STAN STAN SHUTTER UNIT...

  • Page 42: S5. Print Circuit Board

    S5. Print Circuit Board S5.1. Flash Top P.C.B. (Component Side) (Foil Side) DMC-FX500/FX520 Flash Top P.C.B.

  • Page 43: S5.2. Ccd Flex P.c.b

    S5.2. CCD Flex P.C.B. (Component Side) (Foil Side) DMC-FX500/FX520 CCD Flex P.C.B.

  • Page 44: S5.3. Lens Flex P.c.b

    S5.3. Lens Flex P.C.B. CO. BARREL ENCODER (FULL RETRACT) SHUTTER UNIT ZOOM MOTOR UNIT OIS UNIT Pin 1 ZOOM ENCODER 2 ZOOM ENCODER 1 Pin 45 FOCUS MOTOR UNIT DMC-FX500/FX520 LENS FLEX P.C.B. S-10...

  • Page 45: S6. Replacement Parts List

    S6. Replacement Parts List Note: 1.* Be sure to make your orders of replacement parts according to this list. 2. IMPORTANT SAFETY NOTICE Components identified with the mark have the special characteristics for safety. When replacing any of these components, use only the same type. 3.
  • Page 46 DMC-FX500P/PC/PL/SG/EB/EE/EF/EG/E, FX520GC/GD/GJ/GK/GN/GT Ref.No. Part No. Part Name & Description Remarks Ref.No. Part No. Part Name & Description Remarks ------ P.C.B. LIST ------ VEP58054A FLASH TOP P.C.B. 1 (RTL) E.S.D. VEK0L79 CCD UNIT 1 E.S.D. --- INDIVIDUAL PARTS --- C8003 F2A2F9500004 E.CAPACITOR...
  • Page 47 DMC-FX500P/PC/PL/SG/EB/EE/EF/EG/E, FX520GC/GD/GJ/GK/GN/GT Ref.No. Part No. Part Name & Description Remarks Ref.No. Part No. Part Name & Description Remarks VEP58054A FLASH TOP P.C.B. (RTL) E.S.D. C8001 F1G1A1040006 C.CAPACITOR CH 10V 0.1U C8004 F1K2J102A010 C.CAPACITOR 630V 1000P C8006 F1K2E4730005 C.CAPACITOR 250V 0.047U C8007 F1G1A1040006 C.CAPACITOR CH 10V 0.1U...
  • Page 48 DMC-FX500P/PC/PL/SG/EB/EE/EF/EG/E, FX520GC/GD/GJ/GK/GN/GT Ref.No. Part No. Part Name & Description Remarks Ref.No. Part No. Part Name & Description Remarks VEK0L79 CCD UNIT E.S.D. C3101 ECJ1VB1C105K C.CAPACITOR CH 16V C3102 F1H1A225A051 C.CAPACITOR CH 10V 2.2U Q3101 UP05C8B00L TRANSISTOR 1 E.S.D. R3101 ERJ2GEJ470 M.RESISTOR CH 1/16W 47...
  • Page 49 DMC-FX500P/PC/PL/SG/EB/EE/EF/EG/E, FX520GC/GD/GJ/GK/GN/GT Ref.No. Part No. Part Name & Description Remarks Ref.No. Part No. Part Name & Description Remarks  1 ML421S/ZT BUTTON BATTERY 1 [MBI](B9101) VHD1876 SCREW VEP56061A MAIN P.C.B. 1 (RTL) E.S.D. VHD1876 SCREW VGQ9785 PCB SPACER XQN16+CG45FN SCREW...
  • Page 50 DMC-FX500P/PC/PL/SG/EB/EE/EF/EG/E, FX520GC/GD/GJ/GK/GN/GT Ref.No. Part No. Part Name & Description Remarks Ref.No. Part No. Part Name & Description Remarks VPF1221 CAMERA BAG 1 P PC  202 DE-A39BA BATTERY CHARGER 1 P PC  203 ------------ BATTERY 1 P PC K1HA08CD0007 USB CABLE W/PLUG...
  • Page 51 DMC-FX500P/PC/PL/SG/EB/EE/EF/EG/E, FX520GC/GD/GJ/GK/GN/GT Ref.No. Part No. Part Name & Description Remarks Ref.No. Part No. Part Name & Description Remarks  314 VQT1Q51 SIMPLIFIED O/I 1 SG GC VPF1221 CAMERA BAG 1 (EXCEPT P,PC) (ENGLISH/  302 DE-A39BA BATTERY CHARGER 1 PL CHINESE(TRADITIONAL)) ...

  • Page 52: S7. Exploded View

    S7. Exploded View S7.1. Frame and Casing Section 32-1 32-2 B100 B101 B102 B108 114-3 B103 B104 113-3 114-1 B109 114-2 113-1 B105 B106 B107 113-2 31-1 31-2 S-18...

  • Page 53: S7.2. Packing Parts And Accessories Section (1

    S7.2. Packing Parts and Accessories Section (1) S-19...

  • Page 54: S7.3. Packing Parts And Accessories Section (2

    S7.3. Packing Parts and Accessories Section (2) (DMC-FX520GD) (DMC-FX500E/EE/EF/EG/SG) (DMC-FX520GC/GJ) (DMC-FX500EB/SG) (DMC-FX520GC) (DMC-FX520GK/GT) (DMC-FX520GN) S-20...

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