Status Code 42 - Inducer Motor Fault - Bryant 355MAV Troubleshooting Manual

Series h & i variable speed, two-stage electronic condensing gas furnace
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STEP
29.
Does the voltage fluctuate as described in step 28?
30.
Reconnect PL3 to the variable speed furnace control and connect a DC voltmeter across
terminals PL3-4 BLUE (+) and PL3-2 GREEN (-). Does the voltage fluctuate as described in
step 28?
31.
Disconnect PL13 from the blower motor and connect a DC voltmeter across the BLUE (+) and
GREEN (-) wires at connector PL13. Does the voltage fluctuate as described in step 28?
32.
You have an open wire or bad terminal on the BLUE wire between connectors PL3 and PL13.
Repair it or replace harness.
33.
Disconnect PL13 from the blower motor and connect a DC voltmeter across the BLUE (+) and
GREEN (-) wires at connector PL13. Does the voltage fluctuate as described in step 28?
34.
You have short to ground on the BLUE wire between connectors PL3 and PL13. Repair it or
replace harness.
35.
The blower motor and furnace control are communicating but the RPM must be below 250.
WARNING: Wait at least 5 minutes after disconnecting line voltage from equipment before opening blower motor to prevent
electric shock which can cause personal injury or death.
STEP
36.
Remove tape from door switch and turn power off at main disconnect.
37.
Disconnect both multi-pin connectors from blower control module attached to the blower
motor. Be sure to depress release latches on connectors or they may get damaged.
38.
Remove control box assembly from blower shelf and position out of the way.
39.
Remove blower assembly from furnace.
40.
Remove two phillips head or two ¼-in. hex head bolts from blower control module attached to
blower motor.
41.
Carefully lift blower control module off blower motor. Depress latch on internal connector to
disconnect blower control module from motor portion of blower motor. DO NOT PULL ON
WIRES. GRIP PLUG ONLY.
42.
When blower control module is completely detached from blower motor, verify with standard
ohmmeter that the resistance from each motor lead in motor plug to unpainted motor end plate
is greater than 100k ohms. Then verify motor windings are not shorted or open by measuring
resistance between each combination of pins in motor plug (there are three different
combinations, pin 1-2, pin 2-3, and pin 1-3). Resistance should be approximately equal across
each combination of pins.
43.
Did the motor pass the resistance check?
44.
Does blower wheel turn freely with blower control module removed?
45.
Replace blower control module. Inspect failed blower control module for water damage. If
present, find source of water and fix. Check A-coil and/or humidifier.
46.
Replace entire blower motor including blower control module. Inspect blower control module
for water damage. If present, find source of water and fix. Check A-coil and/or humidifier.
Status Code 42
INDUCER MOTOR FAULT - This status code indicates the inducer has not started within 20 seconds after a call for heat, the
inducer RPM is outside its valid range of operation, or the inducer RPM signal was lost for 5 seconds during operation.
STEP
1.
Shut the power off, remove the blower access panel and disconnect User Interface ABCD
connector (if used) or the R thermostat lead (if used) from the furnace control board.
2.
Turn the power on and depress the door switch. Use a piece of tape to hold it closed.
3.
Jumper the R and W/W1 thermostat terminals.
4.
Observe the operation of the furnace for the next 8 minutes or until fault occurs.
5.
Does status code 42 flash?
6.
Does a different status code flash?
7.
Go to page number indicated in the Index for the section covering the status code.
8.
Go to page number Indicated in Index for CLEANUP AND START-UP INSTRUCTIONS.
9.
Does the inducer motor turn on?
ACTION
ACTION
ACTION
- 28 -
YES
NO
GO TO
30
20
31
33
15
32
8
15
34
8
14
YES
NO
GO TO
37
38
39
40
41
42
43
44
46
45
46
8
8
YES
NO
GO TO
2
3
4
5
9
6
7
54
INDEX
INDEX
27
10

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