General; Tools Required For Installation (Not Supplied); Accessories Supplied With Unit; Optional Copper Tubing Kit - Sanyo COOL Installation Instructions Manual

1. General

This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instruc-
tions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning.

1-1. Tools Required for Installation (not supplied)

1. Standard screwdriver
2. Phillips head screwdriver
3. Knife or wire stripper
4. Tape measure
5. Carpenter's level

1-2. Accessories Supplied with Unit

Table 1
Parts Figure
Washer
Flare
1/8"(T3)
insulation
3/16"(T5)
Insulation tape
3/32"(T2)
Vinyl tie
Drain hose
insulation
13/32"(T10)
Remote
control unit
Remote control
unit holder
AAA alkaline
battery
Full-scale
installation
diagram

1-3. Optional Copper Tubing Kit

Copper tubing for connecting the outdoor unit to the indoor unit is available in kits which contain the narrow and wide
tubing, fittings and insulation. Consult your nearest sales outlet or air conditioning workshop.

1-4. Type of Copper Tube and Insulation Material

If you wish to purchase these materials separately from a local source, you will need:
1. Deoxidized annealed copper tube for refrigerant tubing as detailed in Table 2.
Cut each tube to the appropriate lengths 1' to 1'4" (30 cm to 40 cm) to dampen vibration between units.
2. Foamed polyethylene insulation for the specified copper tubes as required to precise length of tubing. Wall thickness
of the insulation should be not less than 5/16" (8 mm).
3. Use insulated copper wire for field wiring. Wire size varies with the total length of wiring. Refer to 3-7. Wiring
Instructions for details.
Table 2
Model
Outer Dia.
XHS1271 1/4" (6.35 mm)
XHS1872 1/4" (6.35 mm)
6. Sabre saw or key hole saw
7. Hacksaw
8. Core bits
9. Hammer
10. Drill
Q'ty Remarks
For temporarily
8 suspending indoor
unit from ceiling
For wide /
2
narrow tube
set
connection
For wide /
2 narrow tube /
flare nut connection
For flare / drain
8 insulating
connection
For drain tube
1
connection
1
1
2
Printed on
1
container box
Narrow Tube
Thickness Outer Dia.
0.0314" (0.8 mm) 3/8" (9.52 mm)
0.0314" (0.8 mm) 1/2" (12.70 mm)
11. Tube cutter
12. Tube flaring tool
13. Torque wrench
14. Adjustable wrench
15. Reamer (for deburring)
Parts Figure
3/16 13/32"
Truss head screw
(5 10mm)
Drain hose
5-1/2"(L140)
Hose band
Truss-head Phillips
Tapping screw 5/32 5/8"
(4 16mm)
Hex wrench
Cushion rubber
5/32 15/32"
Truss head screw
(4 12mm)
Special screw
3/16 1-9/16"
(5 40mm)
Use M10 or 3/8" for suspension bolts.
Suspension bolts and nuts (locally purchased)
Wide Tube
Thickness
0.0314" (0.8 mm)
0.0314" (0.8 mm)
3
Q'ty Remarks
For full-scale
4 installation
diagram
For unit & PVC
1
tube connection
For drain hose
2
connection
2
1
Packed in the
outdoor unit
4
4
Packed in the
ceiling panel
4
CAUTION
Check local electrical codes
and regulations before
obtaining wire. Also, check
any specified instructions or
limitations.