Pioneer DEH-P5600MPXM Service Manual

Pioneer DEH-P5600MPXM Service Manual

Multi-cd control high power cd/mp3/wma player with rds tuner

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MULTI-CD CONTROL HIGH POWER CD/MP3/WMA PLAYER WITH RDS TUNER
DEH-P5600MP
DEH-P5630MP
This service manual should be used together with the following manual(s):
Model No.
Order No.
CX-3098
CRT3179
For details, refer to "Important symbols for good services".
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
Mech.Module
S10WMAcode2
CD Mech. Module:Circuit Description, Mech. Description, Disassembly
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
DEH-P5600MP/XM/EW
/XM/EW
Remarks
ORDER NO.
CRT3185
/XM/EW
K-ZZD. DEC. 2003 printed in Japan

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Summary of Contents for Pioneer DEH-P5600MPXM

  • Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2003 K-ZZD.
  • Page 2: Safety Information

    SAFETY INFORMATION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
  • Page 3 [ Important symbols for good services ] In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them: 1. Product safety You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
  • Page 4: Table Of Contents

    CONTENTS SAFETY INFORMATION ............................. 2 1. SPECIFICATIONS ............................5 2. EXPLODED VIEWS AND PARTS LIST ......................6 2.1 PACKING ..............................6 2.2 EXTERIOR..............................8 2.3 CD MECHANISM MODULE........................12 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..................14 3.1 BLOCK DIAGRAM ........................... 14 3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)................
  • Page 5: Specifications

    1. SPECIFICATIONS DEH-P5600MP/XM/EW...
  • Page 6: Exploded Views And Parts List

    2. EXPLODED VIEWS AND PARTS LIST OTES : • Parts marked by " * " are generally unavailable because they are not in our Master Spare Parts List. • Screw adjacent to mark on the product are used for disassembly. •...
  • Page 7 (2) CONTRAST TABLE DEH-P5600MP/XM/EW and DEH-P5630MP/XM/EW are constructed the same except for the following: Mark Description DEH-P5600MP/XM/EW DEH-P5630MP/XM/EW Carton XHG7002 XHG7003 Contain Box XHL7002 XHL7003 Owner's Manual,Installation Manual Part No. Language XRD7004 English, Spanish XRD7005 German, French XRD7006 Italian, Dutch XRD7007 English, Spanish, German, French, Italian, Dutch DEH-P5600MP/XM/EW...
  • Page 8: Exterior

    2.2 EXTERIOR 13 22 DEH-P5600MP/XM/EW...
  • Page 9 EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Screw ISS26P055FTC Screw BMZ30P040FZK Cable XDE7002 Screw BSZ26P060FTC Tuner Amp Unit XWM7018 Screw BSZ30P060FTC Screw ASZ26P060FTC Screw BSZ30P200FTC Screw BPZ26P080FTC Cord Assy CDE7153 Screw BSZ26P160FTC Button(EJECT) CAC7752 Fuse(10A) CEK1208...
  • Page 10 (2) CONTRAST TABLE DEH-P5600MP/XM/EW and DEH-P5630MP/XM/EW are constructed the same except for the following: Mark Description DEH-P5600MP/XM/EW DEH-P5630MP/XM/EW Sub Button Assy(SELECT) XXA7229 XXA7228 Panel CNS7245 CNS7310 Panel CNS6935 XNS7071 Detachable Assy XXA7031 XXA7076 Knob XAA7009 XAA7003 Button(OPEN) XAC7026 XAC7046 Cover XNS7013 XNS7058 Keyboard Unit...
  • Page 11 DEH-P5600MP/XM/EW...
  • Page 12: Cd Mechanism Module

    2.3 CD MECHANISM MODULE 1GEM1024 2GEM1045 3GEM1035 DEH-P5600MP/XM/EW...
  • Page 13 CD MECHANISM MODULE SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. CD Core Unit(S10WMA) CWX2851 Gear CNV7208 Connector(CN101) CKS4182 Gear CNV7209 Connector(CN901) CKS4017 Gear CNV7210 Screw BMZ20P035FTC Gear CNV7211 Screw BSZ20P040FTC Gear CNV7212 Screw(M2x4) CBA1362 Rack CNV7214 Screw(M2x3)
  • Page 14: Block Diagram And Schematic Diagram

    3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM TUNER AMP UNIT 10 9 8 18 19 20 21 FM/AM TUNER UNIT IC 5 IC 3 EEPROM 3.3V 5.0V ANTENNA CN401 AM ANT FMRF IC 2 2.5V IC 1 FM ANT 3.3V RDS_DA FMRF...
  • Page 15: Panel Unit

    RESET IC 602 S-80835CNUA-B8U CN352 NON-FAD/SW L Q353 tunpce@ FRONT L TUNPCE1 TUNPDI Q352 TUNPDO VDD REGULATOR TUNPCK ldet Q911 Q913 SYSTEM CONTROLLER IC 601(1/2) PD5918A DALMON CN901 Q401 BACKUP SENSE RDS_DATA RDSDATA FUSE bsens BACK UP RDS_HSLK rdshslk Q931 asens Q402 ACC SENSE...
  • Page 16: Overall Connection Diagram(Guide Page)

    3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE) Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST". Large size SCH diagram IP-BUS IP-BUS:+2.2dBs Guide page Detailed page E-VOL FM:-15.5dBs AM:-26.0dBs IP-BUS:+2.2dBs CD: +0.36dBs IP-BUS DRIVER 3.3V REG.
  • Page 17 TUNER AMP UNIT WIRED REMOTE LEVEL IND. E-VOL FRONT R ch FRONT L ch FM:+7.6dBs AM: -0.9dBs IP-BUS:+9.3dBs FM:+6.8dBs CD:+10.46dBs > AM: -1.7dBs IP-BUS:+8.5dBs CD:+9.66dBs SUB WOOFER R ch SUB WOOFER L ch 600µH SYSTEM CONTROLLER > FUSE CEK1208 BACK UP DETACH SENSE FM:+33.6dBs AM:+25.1dBs...
  • Page 18 FM(100%):-15.5dBs FM/AM TUNER UNIT AM(30%):-26.0dBs DEH-P5600MP/XM/EW...
  • Page 19 CN1901 CD:+0.36dBs CN901 DEH-P5600MP/XM/EW...
  • Page 20 DEH-P5600MP/XM/EW...
  • Page 21 DEH-P5600MP/XM/EW...
  • Page 22: Keyboard Unit

    3.3 KEYBOARD UNIT REMOTE CONTROL SENSOR P5600MP P5630MP S1901, BAND S1904-S1909, CSG1133 CSG1107 S1911-S1916 S1902, S1903 CSG1112 CSG1135 S1910 DOWN (PURE GREEN) (PURE GREEN) (SUPER RED) (SUPER RED) DEH-P5600MP/XM/EW...
  • Page 23 REMOTE CONTROL KEYBOARD UNIT SENSOR VOLUME AUDIO EQ-EX SCRL FUNC SRC-OFF BAND DOWN RIGHT LEFT DEH-P5600MP/XM/EW...
  • Page 24: Cd Mechanism Module(Guide Page)

    3.4 CD MECHANISM MODULE(GUIDE PAGE) L209 C217 PICKUP UNIT(P10)(SERVICE) Pull-down CXB6007 SPINDLE MOTOR CXB8933 LOADING/CARRIAGE CD DRIVER MOTOR 3.3V REGULATOR DEH-P5600MP/XM/EW...
  • Page 25 CD CORE UNIT(S10WMA) SWITCHES: CD CORE UNIT(S10WMA) S901 : HOME SWITCH..ON-OFF S902 : CLAMP SWITCH..ON-OFF S903 : DSCSNS SWITCH..ON-OFF S904 : 12EJ SWITCH....ON-OFF S905 : 8EJ SWITCH....ON-OFF The underlined indicates the switch position. 1.5V REGULATOR SIGNAL LINE FOCUS SERVO LINE TRACKING SERVO LINE CARRIAGE SERVO LINE SPINDLE SERVO LINE...
  • Page 26 DEH-P5600MP/XM/EW...
  • Page 27 DEH-P5600MP/XM/EW...
  • Page 28 DEH-P5600MP/XM/EW...
  • Page 29 DEH-P5600MP/XM/EW...
  • Page 30 - Waveforms Note : 1. The encircled numbers denote measuring points in the circuit diagram. 2. Reference voltage REFO1(1.65V) 1 DSCSNS 1 DSCSNS 1 DSCSNS 5V/div 500ms/div 5V/div 500ms/div 5V/div 500ms/div 2 8SNS 5 CLCONT 2 8SNS 5V/div 5V/div 5V/div 3 12SNS 4 LOEJ 3 12SNS...
  • Page 31 0 FIN @ TE % RFAGC 500mV/div 200ms/div 500mV/div 2ms/div 1V/div 500µs/div # FE % RFAGC @ TE 500mV/div 500mV/div 500mV/div 9 TIN 500mV/div Focus Search waveform Track Open waveform 1 Track Jump waveform Ref.: Ref.: Ref.: REFO REFO REFO Mode: Mode: Mode:...
  • Page 32 7 SIN % RFAGC 1V/div 500ms/div 1V/div 500µs/div 8 CIN 9 TIN 500mV/div 1V/div 9 TIN @ TE 500mV/div 1V/div 0 FIN 1V/div CD-ROM >> CD-DA mode change(Band key) Black dot(800µm) during play Ref.: Ref.: REFO REFO Mode: Mode: Normal Normal DEH-P5600MP/XM/EW...
  • Page 33 DEH-P5600MP/XM/EW...
  • Page 34: Pcb Connection Diagram

    4. PCB CONNECTION DIAGRAM 4.1 TUNER AMP UNIT NOTE FOR PCB DIAGRAMS CORD ASSY TUNER AMP UNIT 1.The parts mounted on this PCB include all necessary parts for several destination. For further information for WIRED REMOTE respective destinations, be sure to check with the schematic dia- gram.
  • Page 35 CORD ASSY SIDE A ANTENNA CN1950 FRONT CN901 DEH-P5600MP/XM/EW...
  • Page 36 TUNER AMP UNIT TESTIN DEH-P5600MP/XM/EW...
  • Page 37 SIDE B DEH-P5600MP/XM/EW...
  • Page 38: Panel Unit

    4.2 PANEL UNIT SIDE A PANEL UNIT CN1901 EJECT SIDE B PANEL UNIT CN801 DEH-P5600MP/XM/EW...
  • Page 39: Keyboard Unit

    4.3 KEYBOARD UNIT KEYBOARD UNIT KEYBOARD UNIT SIDE B SIDE A CN1951 DEH-P5600MP/XM/EW...
  • Page 40: Cd Core Unit(S10Wma)

    4.4 CD CORE UNIT(S10WMA) SIDE A CD CORE UNIT(S10WMA) LOADING /CARRIAGE MOTOR SPINDLE MOTOR CN651 HOME DEH-P5600MP/XM/EW...
  • Page 41 SIDE B CD CORE UNIT(S10WMA) 12EJ DSCSNS CLAMP DEH-P5600MP/XM/EW...
  • Page 42: Electrical Parts List

    5. ELECTRICAL PARTS LIST NOTE: Parts whose parts numbers are omitted are subject to being not supplied. • The part numbers shown below indicate chip components. • Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS..) CKS.., CCS.., CSZS..Circuit Symbol and No. Part No.
  • Page 43 Circuit Symbol and No. Part No. Circuit Symbol and No. Part No. R 108 RS1/16S472J R 617 RS1/16S102J R 109 RS1/16S821J R 619 RS1/16S104J R 110 RS1/16S821J R 630 RS1/16S104J R 111 RS1/16S223J R 632 RS1/16S104J R 112 RS1/16S223J R 641 RS1/16S102J R 113 RS1/16S102J...
  • Page 44 Circuit Symbol and No. Part No. Circuit Symbol and No. Part No. R 934 RS1/16S473J C 321 CKSRYB474K10 R 935 RS1/16S104J C 322 CKSRYB474K10 R 936 RS1/16S103J C 323 CKSRYB474K10 C 324 CKSRYB474K10 R 938 RD1/4PU102J C 325 CKSQYB225K10 R 939 RD1/4PU102J R 951 RD1/4PU153J...
  • Page 45 Circuit Symbol and No. Part No. Circuit Symbol and No. Part No. D 1970 CL220PGC R 1910 RS1/16S181J S 1970 Push Switch(EJECT) CSG1112 R 1914 RS1/16S181J R 1915 RS1/16S181J RESISTORS R 1919 RS1/16S101J R 1930 RS1/16S470J R 1970 RS1/16S101J R 1931 RS1/16S470J R 1971 RS1/16S101J...
  • Page 46 Circuit Symbol and No. Part No. Circuit Symbol and No. Part No. S 1915 Push Switch CSG1133 L 703 Inductor CTF1389 X 201 Ceramic Resonator 16.934MHz CSS1603 S 1916 Push Switch CSG1135 X 701 Ceramic Resonator 4.00MHz CSS1652 S 1917 Switch CSG1110 S 901...
  • Page 47 Circuit Symbol and No. Part No. Circuit Symbol and No. Part No. C 104 47µF/6.3V CCH1506 R 603 RS1/16S223J C 105 CKSSYB104K10 R 604 RS1/16S223J R 605 RS1/16SS103J C 106 CCSSCH101J50 R 606 RS1/16S0R0J C 107 CKSRYB224K16 R 701 RS1/16S0R0J C 108 CKSSYB104K10 C 110...
  • Page 48 Circuit Symbol and No. Part No. C 714 CKSSYB104K10 C 716 CKSSYB103K16 C 720 CKSQYB225K10 C 722 CKSRYB105K10 C 903 CKSSYB471K50 C 906 CKSRYB224K16 C 907 CKSSYB103K16 C 910 CKSQYB225K10 Miscellaneous Parts List Pickup Unit(P10)(Service) CXX1641 Motor Unit(SPINDLE) CXB6007 CXB8933 Motor Unit(LOADING/CARRIAGE) DEH-P5600MP/XM/EW...
  • Page 49: Adjustment

    6. ADJUSTMENT 6.1 CD ADJUSTMENT 1) Cautions on adjustments 2) Test mode • In this product the single voltage (3.3V) is used for the This mode is used to adjust the CD mechanism module. regulator. The reference voltage is the REFO1 (1.65V) •...
  • Page 50 - Flow Chart [4]+[6]+Reset or [KEY] [4]+[6]+BU+ACC Contents Test Mode In Display [CD]or[SOURCE] Source On [BAND] Power On Power On RF AMP SPINDLE (T.Offset is adjusted) (T.Offset is not adjusted) Gain switching Speed switching [→] [←] [BAND] Tracking Servo Focus Close Focus Mode Automatic adjustment CRG+...
  • Page 51: Checking The Grating After Changing The Pickup Unit

    6.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT • Note : The grating angle of the PU unit cannot be adjusted after the PU unit is changed. The PU unit in the CD mechanism module is adjusted on the production line to match the CD mechanism module and is thus the best adjusted PU unit for the CD mechanism module.
  • Page 52 Ech → Xch 20mV/div, AC Grating waveform Fch → Ych 20mV/div, AC 0° 30° 45° 60° 75° 90° DEH-P5600MP/XM/EW...
  • Page 53: Error Mode

    6.3 ERROR MODE - Error Messages If a CD is not operative or stopped during operation due to an error, the error mode is turned on and cause(s) of the error is indicated with a corresponding number. This arrangement is intended at reducing nonsense calls from the users and also for facilitating trouble analysis and repair work in servicing.
  • Page 54: Frequency Check For Clock

    6.4 FREQUENCY CHECK FOR CLOCK - PCL output In the normal operation mode (with the detachable panel installed, the ACC switched ON, the standby mode cancelled), shift the TESTIN (Pin 86) terminal to H. The clock signal is output from the PCL terminal (Pin 37). The frequency of the clock signal is 312.500kHz that is one 32nd of the fundamental frequency.
  • Page 55: General Information

    7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 DISASSEMBLY Removing the Case (not shown) 1. Remove the Case. Removing the CD Mechanism Module (Fig.1) CD Mechanism Module Remove the four screws. Disconnect the connector and then remove the CD Mechanism Module. Removing the Grille Assy (Fig.1) Remove the two screws and then remove the Grille Assy.
  • Page 56 - How to hold the Mechanism Unit 1. Hold the top and bottom frame. 2. Do not squeeze top frame's front portion too tight, because it is fragile. Do not squeeze. - Removing the Upper and Lower Frames 1. With a disc clamped, remove the four springs (A), Upper Frame the two springs (B), the two springs (C), and the four screws.
  • Page 57 - Removing the Pickup Unit 1. Apply shorting solder to the Pickup flexible cable. Disconnect the cable. 2. Set the mechanism to the clamp mode. 3. Remove the lead wires from the inner holder. 4. Remove the washer, styling holder, change arm, and pickup lock arm.
  • Page 58: Connector Function Description

    7.1.2 CONNECTOR FUNCTION DESCRIPTION 1 0 A DEH-P5600MP/XM/EW...
  • Page 59: Parts

    7.2 PARTS 7.2.1 IC - Pin Functions(PD5918A) Pin No. Pin Name Function and Operation SYSPW System power control output KEYD Wired remote control key input Not used BYTE External data bus width change input CNVSS Processor mode change input TELIN TEL : Cellular mute input Not used reset...
  • Page 60 Pin No. Pin Name Format Function and Operation EVOL : Strobe output EVOL : Data output EVOL : Clock output IPPW IPBUS : Driver power supply control output ASENBO IPBUS : Slave ACC sense output isens Illumination sense input 82-84 Not used MUTE MUTE output...
  • Page 61 - Pin Functions (PD6294A) Pin No. Pin Name Function and Operation Crystal oscillator connection pin Crystal oscillator connection pin Not used MOD1,0 Connect to GND dimmer Dimmer select output KYDT Key data output DPDT Display data input REMIN Remote control pulse input Dual Illumination (Green) Dual Illumination (Amber) 13–16...
  • Page 62 - Pin Functions(PE5440A) Pin No. Pin Name Format Function and Operation AVREF A power supply Positive power supply(5V) AVSS A power supply GND RFOK Output of state of RFOK CLAMP CLAMP SW sense input EVDD E power supply Positive power supply For changer(PWM) Not used IC/FLMD0...
  • Page 63 Pin No. Pin Name Format Function and Operation Not used xread CD LSI read control signal output XASTB CD LSI address strobe output BVSS B power supply GND BVDD B power supply Positive power supply 71-86 AD0-15 Address/data Bus 0-15 87-90 Not used 91-93...
  • Page 64 - Pin Functions(UPD63761GJ) Pin No. Pin Name Function and Operation D.VDD Power supply for digital circuits D1.GND GND for 1.6V digital circuits reset Input of reset AB12-8 Address bus 12-8 from the microcomputer 9-16 AD7-0 Address/data bus 7-0 to the microcomputer Chip selection ASTB Address strobe...
  • Page 65 Pin No. Pin Name Function and Operation D.VDD Power supply for digital circuits Output of focus drive PWM + Output of focus drive PWM - Output of tracking drive PWM + Output of tracking drive PWM - Output of thread drive PWM + Output of thread drive PWM - Output of spindle drive PWM + Output of spindle drive PWM -...
  • Page 66 - Pin Functions(BA5835FM) Pin No. Pin Name Function and Operation Input pin for reference voltage OPIN2(+) Input pin for non-inverting input for CH2 preamplifier OPIN2(-) Input pin for inverting input for CH2 preamplifier OPOUT2 Output pin for CH2 preamplifier OPIN1(+) Input pin for non-inverting input for CH1 preamplifier OPIN1(-) Input pin for inverting input from CH1 preamplifier...
  • Page 67 - FM/AM Tuner Unit 10 9 8 18 19 20 21 IC 5 IC 3 EEPROM 3.3V 5.0V AM ANT FMRF IC 2 2.5V IC 1 FM ANT 3.3V FMRF MIXER, IF AMP DET, FM MPX, RDS DECODER RF adj ANT adj CF52 CF51...
  • Page 68: Display

    7.2.2 DISPLAY - LCD(CAW1752) DEH-P5600MP/XM/EW...
  • Page 69: Operational Flow Chart

    7.3 OPERATIONAL FLOW CHART Power ON VCC=5V Pin 14 bsens Pin 73 bsens=L asens Pin 72 asens=L dsens Pin 39 dsens=L ASENBO←H Pin 80 CSENS < < - CSENS 2V, 3V CSENS Pin 91 Last source returns. 2V < CSENS < 3V CD loading functions are available.
  • Page 70: Cleaning

    7.4 CLEANING Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools: Portions to be cleaned Cleaning tools CD pickup lenses Cleaning liquid : GEM1004 Cleaning paper : GED-008 DEH-P5600MP/XM/EW...
  • Page 71: Operations

    8. OPERATIONS DEH-P5600MP/XM/EW...
  • Page 72 DEH-P5600MP/XM/EW...
  • Page 73 DEH-P5600MP/XM/EW...
  • Page 74 Fixing the Front Panel If you do not operate the Detaching and Replacing the Front Panel Function, use the supplied fixing screws and fix the front panel to this unit. 1. Attach the holders to both sides of the front panel. Holder CND1250 Holder...
  • Page 75 - CONNECTION DIAGRAM DEH-P5600MP/XM/EW...

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