Airstream 360 XC Land Yacht Owner's Manual page 34

AIRSTREAM 360 XC LAND YACHT OWNERS MANUAL
Reassembly and installation of the motor assembly (part #9501) on the step frame:
Read all instructions before starting any procedures.
Refer to the motor assembly exploded view drawing on the opposite page from the item numbers
inferred to in these instructions.
1. Note: In the following assembly be sure all bearing pockets and surfaces, gear teeth and the
gear hub socket that is in the gear case are well lubricated with a good grade of lithium based
grease.
2. Install the gear (Item #14) in the gear case (Item #11). Be sure the gear is reinstalled the same
way it was removed (With the penny sized depressions down).
3. Place the gear case cover (Item#15) on the gear case. Set the hearing (Item #3) in the center
hole of the gear case cover (the flange of the bearing should be up) and align the square hole in
the bearing with the square hole of the gear.
4. Place the mounting plate (Item #16) on the gear case cover (the square holes in the mounting
plate should be away from the motor) and install and tighten the four (4) 1¼" long #10 self
tapping screws (Item #13).
5. Turn the motor assembly over and set it on the flat mounting plate. Install the linkage
assembly (Item #8, #9, or #10) into the gear case. Be sure the linkage assembly seats all the way
into the gear and bearing or the bearing bracket (Item #2) will not set properly. The swivel ball
and cast block should face the front of the motor assembly.
6. Place the bearing (Item #3) on the linkage assembly shaft. Place the flange of the bearing
down.
7. Lubricate and set the adapter gear (Item #1) and adapter gear shaft (Item #17) in place and
mesh with the main gear (Item #14).
8. Replace the motor (Item #5 or #5A) by carefully aligning the motor and adapter gear (Item #1)
so they slide together. Align the holes and push the motor into the screw hole alignment pockets
in the gear case.
9. Place the bearing bracket (Item #2) on the motor assembly and install and tighten the motor
screws (Item #4). These screws must be very secure.
10. Reinstall the motor assembly on the step frame and tighten all mounting bolts.
NOTE-Be sure the motor assembly is positioned the same way the old one was prior to
removal.
11. Install the clevis pin (Item #7) through the drive arms attached to the step frame and the cast
block in the linkage assembly (Item #8, #9, or #10). Be sure to reinstall the clevis pin in the same
direction it was removed. Install the hair pin (Item #6) in the clevis pin.
12. Reassemble the motor to control unit leads. See step two in column 1 under disassemble on
this page.
13. Connect the control unit to the vehicle (Four way square plug).
14. Test step function.
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