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CB400T
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Honda CB400T Shop Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Introduction
How to Use this Manual
Table of Contents
Model Identification
Identification Number
General Information Contents
General Safety
Service Rules
Specifications
Torque Value
Standard Torque Specifications
Special Tools
Common Tools
Wiring Diagrams CB400T Type I
CB400T Type II
Cable and Hardness Routing
Maintenance Schedule
Lubrication Diagram
Lubrication Contents
Service Information
Troubleshooting
Engie Oil and Filter Change
Engine Oil Level
Swingarm Pivot
Drive Chain
Miscellaneous Lube Points
Inspection and Adjustment Contents
Spark Plugs
Ignition Timing Check
Engine
Valve Clearance Adjustment
Cam Chain Adjustment
Idle Speed Adjustment
Throttle Operation
Carburetor Synchronization
Choke Mechanism Maintenance
Fast Idle Adjustment
Adjustment
Balancer Chain Adjustment
Air Cleaner Maintenance
Fuel Line Inspection
Compression Test
Clutch Adjustment
Brake Fluid Inspection
Chassis
Front Brake Drum
Front Brake Disc
Rear Brake
Brake Pedal Height
Brake Pedal Free Play
Stoplight Switch
Brake Shoe Inspection (Wear Indicator)
Side Stand
Wheel Spoke Retightening
Wheels/Spokes
Tire Pressure
Battery Electrolyte
Fuel System
Fuel System Contents
Carburetor Removal
Carburetor Separation
Vacuum Cylinder Disassembly
Float Chamber Disassembly
Air Cutoff Valve Disassembly
Craburetor Assembly
Float Level Adjustment
Component Assembly
Craburetor Installation
Fuel Tank
Air Cleaner Case Removal/Installation
Crankcase Ventilation System
Engine Removal and Installation
Cylinder Head/Valve
Rocker Arm and Camshaft Removal
Rocker Arm Inspection
Cam Bearing Surface Inspection
Camshaft Holder Rocker Arm Shaft Hole Inspection
Rocker Arm Shaft Inspection
Camshaft Oil Clearance
Cylinder Head Removal
Camshaft Runout
Cam Lobe Inspection
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Spring Free Length Inspection
Valve Stem-To-Guide Clearance
Valve Guide Replacement
Valve Seat Inspection and Grinding
Cylinder Head Assembly
Rocker Arm Assembly
Cylinder Head Installation
Camshaft/Rocker Arm Installation
Cylinder/Piston
Cylinder/Piston Contents
Cylinder Removal
Cylinder Inspection
Piston Removal
Piston/Piston Ring Inspection
Piston Ring Installation
Cylinder Installation
Piston Installation
Clutch/Oil Pump
Clutch/Oil Pump Contents
R-Crankcase Cover Removal
Clutch
Clutch Lifter Removal
Clutch Lifter Plate Removal
Clutch Removal
Clatch Center, Plate and Disc Removal
Clutch Disc Inspection
Disc Spring Inspection
Clutch Spring Inspection
Plate Inspection
Clutch Outer and Outer Guide Inspection
Clutch Installation
Clutch Lifter and Right Crankcase Cover Installation
Oil Pump
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Oil Pressure Relief Valve
Right-Crankcase Cover Installation
Crankcase
Crankcase Contents
Crankcase Removal of Parts
A.C. Generator Removal
Crankcase Disassembly
Crankcase Assembly
Installation of Parts
A.C. Generator Installation
Crankshaft/Balancer
Crankshaft/Balancer Contents
Balancer Removal
Balancer Inspection
Connecting Rod Removal
Crankshaft/Starter Clutch Removal
Starter Clutch Inspection
Starter Drive Gear Inspection
Crankshaft Inspection
Electric Starter Idle Gear Removal
Electric Starter Idle Gear Inspection
Bearing Inspection
Connecting Rods
Main Bearings
Bearing Selection
Connecting Rod Bearing Inserts
Main Bearing
Starter Idle Gear Installation
Starter Clutch/Crankshaft Installation
Connecting Rod Intsallation
Balancer Installation
Transmission
Table of Contents
Transmission Contents
Troubleshooting
Gearshift Linkage Disassembly
Transmission Disassembly
Gear Dog Minimum Clearance at End
Transmission Inspection
Gearshift Drum/Shift Fork Removal
Gearshift Drum and Shift Fork Inspection
Kick Starter Inspecction
Kick Starter Disassembly
Kick Starter Assembly
Gearshift Drum/Shift Fork Installation
Transmission Assembly
Gearshift Linkage Assembly
Front Wheel/Brake/Suspension
Front Wheel/Brake/Suspension Contents
Troubleshooting
Headlight
Headlight Case Removal
Headlight Installation
Wiring Connection in Headlight Case
Cluster Disassembly
Indicator Lamp/Combination Switch Replacement
Instruments
Meter Lamp/Meter Replacement
Handlebar
Handlebar Installation
Handlebar Removal
Front Wheel Removal/ Disassembly/Assembly
Axle Inspection
Wheel Bearing Inspection
Wheel Inspection
Wheel Disassembly
Front Wheel Assembly
Brake Rod Adjustment
Brake Shoe Replacement
Front Brake Lining Thickness
Front Brake Panel
Front Wheel Installation
Front Fork
Front Fork Removal
Front Damper Spring Free Length Inspection
Front Fork Disassembly
Fork Tube/Fork Slide/Piston Inspection
Oil Seal Removal
Front Fork Assembly
Filling with Fork Oil
Oil Seal Installation
Front Fork Installation
Fork Top Bridge Removal
Steering Stem
Steering Head Adjuster Removal
Steering Lock Removal/Installation
Steering Head Adjuster Installation
Top Bridge Installation
Rear Wheel/Brake/Suspension
Rear Wheel/Brake/Suspension Contents
Service Information
Troubleshooting
Axle Shaft Bend Inspection
Rear Wheel Bearing Play Inspection
Rear Wheel Removal/Disassembly/Assembly
Rear Wheel Rim Runout Inspection
Damper Rubber Inspection
Final Driven Sprocket
Final Driven Sprocket Inspection
Rear Wheel Hub Inspection
Brake Drum I.D. Inspection
Rear Brake Lining Thickness
Rear Brake Panel
Rear Brake Shoe Replacement
Rear Wheel Installation
Shock Absorber
Shock Absorber Disassembly
Shock Absorber Removal
IIV
Shock Absorber Assembly
Shock Absorber Installation
Shock Absorber Spring
Swing Arm Removal
Swingarm Disassembly/Assembly
Swingarm Installation
Brake Pedal Removal/Installation
Rear Brake Pedal
Rear Brake Pedal Height
Hydraulic Disc Brake
Hydraulic Disc Brake Contents
Air Bleeding
Brake Fluid Draining
Brake Fluid Filling
Brake Fluid Replacement/Air Bleeding
Brake Pad Replacement
Brake Pad Wear Check
Brake Pads/Disc Plate
Brake Disc Warpage
Disc Thickness
Brake Master Cylinder
Master Cylinder I.D. Inspection
Matser Cylinder Disassembly
Master Cylinder Assembly
Matser Piston O.D. Ispection
Brake Caliper
Brake Caliper Disassembly
Caliper a Removal
Caliper Assembly
Caliper Carrier/Carrier Assembly
Caliper Carrier/Carrier Disassembly
Caliper Cylinder I.D.
Caliper Piston O.D.
Caliper Installation
Battery/Charge System Contents
Battery Removal
Testing Specific Gravity
Battery Charging
Charging Output Test
Charging System
Stator Coil Continuity Test
Voltage Regulator/Rectifier Test
A.C. Generator Removal/Installation
Voltage Regulator Performance Test
Ignition System Contents
Ignition Coil Performance Test
Ignition Coil Removal
Schematic Diagram Od C.D.I. System
Spark Plug
C.D.I. Unit
A.C. Generator Inspection
Starter Motor Contents
Brush Inspection
Commutator Inspection
Starter Motor Removal
Field Coil Inspection
Magnetic Switch Inspection
Starter Clutch
Balancer Mechanism
Front Balancer Shaft
Rubber Dampers
Technical Features
Operating Principle of Balancer
3 Valve, Short Stroke Engine
C.D.I. System
Features
Operating Principle
Advancer Operation
Engine Does Not Start or Is Hard to Start
Engine Lacks Power
Poor Performance at Low and Idle Speeds
Poor Handling
Poor Performance at High Speed
'79 Addendum Table of Contents
A L L Information, Illustrations, Direc
Duced Without Written Permission
MAKE CHANGES at any Tlme WITHOUT
Motor Co., Lto Reserves the Right to
NO PART of Thls PUBLICATION MAY be REPRO
Notice and Without Incurring any
Obligation Whatever
PRODUCT INFORMATION AVAILABLE a T the Tlme of APPROVAL for PRINTING. HONDA
TIONS and SPECIFICATIONS INCLUDED I N Thls
Maintenance Schedule CB400T
Inspection and Adjustment Balancer Chain Tension
Brake Fluid
Brake Fluid Replacement
Brake System Draining
Fluid Level
Brake Master Cylinder Disassembly
I.D. Inspection
Master Piston O.D. Inspection
Model Identification
Specifications
Ill. TORQUE VALUES
Wiring Diagrams CM400T
Wiring Diagrams CM400A
Cable and Harness Routing CM400T
Cable and Harness Routing CM400A
Emission Control Label
Maintenance Schedule CM400T
Maintenance Schedule CM400A
Air Cleaner
Inspection and Adjustment
Hydraulic Disc Brake
Fuel System
High Altitude Adjustment
'80 Adendum Contents
Maintenance Schedule CM400T
Control Cable Lubrication
Engine Oil Recommendation
Oil Viscosity
Recommended Spark Plug
Carburetor Assembly
Carburetor Specifications
Float Level Inspection
Accelerator Pump Adjustment
Accelerator Pump Inspection
Pilot Screw Adjustment Idle Drop Procedure
Pilot Screw Removal/Installation
Wiring Diagram CM400T
Wiring Diagram CM400A
'80 CB400T Addendum Contents
Inspection and Adjustment
Specifications
Cable Routing
Spark Plug Replacement
High Altitude Carburetor Specifications
Limiter Cap Installation
Cylinder Head/Valves
Oil Pressure Relief Valve Removal
Wiring Diagram '80 CB400T Addendum
'80 CM400E Addendum Contents
Maintenance Schedule CM400E
Cable and Harness Routing
Battery
Wheel Spoke Tightening
Wiring Diagram CM400E
'81 CB/CM400'S Addendum Contents
CB400T, CM400C: Front Disc Brake Pad
Front Air Forks
Recommended Tire Pressures and Sizes
Wheels
Front Air Forks Removal
Front Air Forks Disassembly
Bushing/Back-Up Ring Inspection
Fork Tube/Piston Inspection
Spring Inspection
Assembly
Installation
CB400T/CM400C: Hydraulic Disc Brake
Cb400Tlcm400C
Caliper Removal
Caliper Disassembly
Caliper Carrier Assembly
Caliper Carrier Disassembly
Cable and Harness Routing
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Table of Contents
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Lubrication contents
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TROUBLESHOOTING
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TROUBLESHOOTING
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TROUBLESHOOTING
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This manual is also suitable for:
Cm400t
Cb400a
Cm400c
Cm400a
Cm400e
1978 cb400t
...
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1979 cb400t
1980 cb400t
1981 cb400t
1978 cb400a
1979 cm400t
1980 cm400t
1981 cm400t 1979 cm400a
1980 cm400a
1981 cm400a
1980 cm400e
1981 cm400e
1981 cm400c
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