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When servicing this product, under no circumstances should the original design be modified or altered without permission from Zenith Electronics Corporation. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs.
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RX3016 RX3706 olds. If replacement of any of these components are deemed necessary, it is important to use original type Zenith compo- HV SHUTDOWN PROCEDURE. nents. After replacement is made, confirm proper anode voltage using the following procedure.
OVERVIEW INTRODUCTION This manual covers the CL Chassis Commercial Sets. All suffix 36 models have stereo, surround, MPI, and super video ports. The CL series chassis features nine ICs for all signal, sync, and sweep processing. ICM2200 - Audio/video, sync and sweep drive processing. IC6000 - Main microprocessor.
SUPERPORT - MPI These cards might contain one of the above features. Zenith Commercial Product receivers are now being CONNECTION CENTER ON BACK OF TV adapted to interact with other equipment. Prime The connection on the back of the TV contains the examples of this can be found in Lodging and Health input and output interfaces.
OVERVIEW (continued) CONNECTION CENTER ON BACK OF TV 4. S-VIDEO IN AND OUT These jacks are for input and output connections to The connection center on the rear of the TV allows for SUPER-VHS video equipment. Use the input jack for connection of the viewing source.
REMOTE CONTROL POWER MUTE Press to turn TV ON or OFF Press to turn off sound while picture remains. Press again Press to access closed captions. to restore sound. FLSHBK Press to return to last TV channel you were watching. VOLUME CHANNEL Up/Down Press left to reduce or right to...
LT2000 & LT2002 CLONE PROGRAMMER NOTE: A slowly flashing green light indicates there is a problem with the communications between Status TV and programmer. In this case, check for Indicator damaged cable, poor contacts, or other connection problems. If the status indicator is red, the programmer batteries are low.
LT-2000 & 2002 CLONE PROGRAMMER Using the on-screen menu, select a memory or return correct setup. Press any key to clear display and return to the main selection menu. Then press ON/OFF, POWER, to the clone selection menu. or ENTER to activate the selection. DISPLAY CLONE SETUP The next screen allows for one last opportunity to check Select “DISPLAY CLONE SETUP”...
USER MENUS Select any other channels to be changed, and when fin- SETUP MENU ished, press ENTER to close the menu. Press the MENU key on the Installer’s remote repeatedly CH LABELS (CHANNEL LABELS) so that the SETUP MENU appears on the screen. Press the MENU key on the remote so that the SETUP MENU reappears.
USER MENUS (continued) CLOCK SET ·On time Press MENU repeatedly to show the Setup menu. Use the Sets a time that the TV will turn itself On each day. Up/Down Arrows to highlight Clock Set. ·Off Time Set the current time; use the Number keypad to enter Sets a time that the TV will turn itself Off each day.
USER MENUS (continued) Note: Audio Menu is only available for 36 Series. In the Language menu, use the Right/Left arrow to choose one of the following options: English, Spanish, VIDEO MENU or French. Press ENTER to return to TV viewing. Press MENU repeatedly until the Video Menu appears.
USER MENUS (continued) Press ENTER to return to TV viewing, or press the Up / in the AUX SOURCES block option. (Blocks signals from Down Arrows to change other options in the video menu. VCRs, DVD players, etc. connected to the TV Audio/ Video input jacks).
Not for children under age 17 under any circumstances. Strong sexual content. Hard Core Films Same as NC-17 rating. Note: Zenith Electronics Corporation is not liable for any program content that appears when using this rating system; as always, user discretion is advised. TV PARENTAL GUIDELINE RATING SYSTEM General Audiences Content not offensive to most viewers.
USER MENUS (continued) CAPTIONS DISPLAY SOURCE MENU Pressing CC in Quick Mode shows the current Caption Scrolling the menus using the Menu key can access the selection, or Caption Off: Source Menu. SOURCE MENU ANTENNA/ CABLE CAMPORT S-VIDEO AUX VIDEO CAPTION IS ON PRESS TO CHANGE...
SECTION 2 MODEL SERIES 34/36/39 INSTALLERS MENU INSTALLERS MENU OPTIONS INSTALLERS MENU ADJUSTMENTS Note: There are two microcontrollers available for the 0-I INSTALLER SEQ: Range is 0-3. Determines the Se- 39 series: OIMCRM1039A and OIMCRM1039B. quence used to access Installers Menu. To access the Installer's Menu, press and hold the MENU Inst.
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MODEL SERIES 34/36/39 INSTALLERS MENU (continued) 4-I STRT CHANNEL: Determines the channel that is se- VOLUME Up/Down. In this way, for example, someone lected automatically each time the TV is turned on. Range cannot set the volume level high enough to disturb oth- is 0-255.
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MODEL SERIES 34/36/39 INSTALLERS MENU (continued) 20-I FEATURE LEVEL: Default set to ZEN 1 for Zenith IR 30-I ACK MASK: Ignores the acknowledge flag that is remote control operation. Set O, P LBL for Zenith Private sent from the local service provider. This is used with the Label IR remote control operation.
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MODEL SERIES 34/36/39 INSTALLERS MENU (continued) 45-I NOT USED 60-I EN. VID. COL.: Disable/Enable use custom colors for Video Menu. Zero is disable and 1 is enable. 46-I STRT AUX SRCE: Determines the Aux that is selected automatically each time the TV goes to the aux channel. 61-I FOR.
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MODEL SERIES 34/36/39 INSTALLERS MENU (continued) 74-I CH-TIME SIZE: When set to 1 and transparent back- 84-I PERMANENT BLK: Enables the parental control per- ground is selected for Channel-Time display, (foreground manent blocking time. Range is 0-1. Zero is disable and color = background color and custom color enabled) a 1 is enable.
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MODEL SERIES 34/36/39 INSTALLERS MENU (continued) CL Chassis Installers Menu Settings ITEM VALUE RANGE DEFAULT VALDESCRIPTION 0-I. INSTALLER SEQ Leave default set to 0. 1-I. POWER MANAGE Sets number of hours of no activity before auto shutoff. 2-I. AC ON Set to 1 to enable auto turn on at power up.
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MODEL SERIES 34/36/39 INSTALLERS MENU (continued) CL Chassis Installers Menu Settings ITEM VALUE RANGE DEFAULT VALDESCRIPTION Set to 1 to disable V-Chip (Parental Control) menu. 51-I. DIS. V-CHIP M. Set to 1 to disable Source Menu. 52-I. DIS. SOURCE M. Set to 1 to disable Channel-Time display.
SECTION 2 CL MODEL SERIES 34 & 36 FACTORY MENU 6-F VIF VCO ADJ: (PIF Voltage Oscillator). Range is 0- FACTORY MENU DESCRIPTION FOR SERIES 34 & 36 0-F FACT MENU: Use SELECT UP and DOWN Keys to select item 00, the Factory Mode. The Factory uses this item 7-F VIF VOUT GAIN: VIF video detector output level ad- when the module is being tested.
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CL MODEL SERIES 34 & 36 FACTORY MENU 24-F MAX CONTRAST: See adjustment range of customer 41-F AFC2 GAIN: Horizontal AFC2 Gain switch. The range control for contrast. Range is 0-63. Typical value is 63. is 0-1. 25-F TRAP 3.58: 0=Off & 1=On. Set 1 to normal TV opera- 42-F HVCO ADJ: Horizontal free running frequency ad- tion.
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CL MODEL SERIES 34 & 36 FACTORY MENU CL Chassis Series 34 & 36 Factory Menu Settings RANGE H25F36DTH27F36DTH32F36DTH19F34DTH20F34DTH25F34DTH27F34DT ITEM DESCRIPTION 00-F. FACT MENU Factory mode, refer to page 2-8 01-F. PRESET PX Used to store video adjustments 02-F. PRESET AX Used to store audio adjustments 03-F.
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CL MODEL SERIES 39 FACTORY MENU 05-F VIF VCO ADJ: (PIF Voltage Oscillator). Range is 0- FACTORY MENU DESCRIPTION FOR 39 SERIES. Note: There are two microcontrollers available for the 39 series: OIMCRM1039A and OIMCRM1039B. 06-F VIF VOUT GAIN: VIF video detector output level 00-F FACT MENU: Use SELECT UP and DOWN Keys to select adjustment at pin 58.
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CL MODEL SERIES 39 FACTORY MENU 21-F Y DL TIME AUX: Luma signal delay time adjustment 38-F HV BLK OFF: Horizontal and vertical blanking Off/ on Aux Mode. Range is 0-6. Typically set to 3. On RGB out switch. The range is 0-1, typically set at 0 = On blanking output.
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CL MODEL SERIES 39 FACTORY MENU CL Chassis Series 39 Factory Menu Settings H25F39DT H27F39DT ITEM RANGE DESCRIPTION 00-F. FACT MENU Factory mode - refer to page 2-11 01-F. PRESET PX Used to store video menu adjustments 02-F. VERT POS 0-30 Moves On Screen display vertically 03-F.
GENERAL INFORMATION +12 VSB at CX3613 +14 at CX3610 Servicing the CL chassis is the same as with other Zenith single-board chassis. If the set is dead, first check the +5 VSB at CX3841 standby and switched voltages. If the switched voltages do not appear, check the power “On”...
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CRT at a safe operating Shutdown voltage at RM6009. anode voltage and provide proper shutdown thresholds. If replacement of any of these components is deemed necessary, it is important to use original type Zenith Flyback Pulse RX3013 RX3015...
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SERVICE ADJUSTMENTS (continued) components. After replacement is made, confirm proper Wait until the Video Menu or display appears. anode voltage using the following procedure. Connect a variable Resistor (1M ohm) in parallel Measurement of the CRT anode voltage must be performed with RX3703, and decrease slowly the resistance using a high impedance-high voltage meter, with no value until shutdown occurs.
SERVICE ADJUSTMENTS (continued) IF SERVICING ADJUSTMENT OF RGB CUTOFF Note: If the Main Module or the CRT has been VIDEO DETECTOR replaced, G2 must be readjusted before If there is no viewable picture on screen, access the adjusting the RGB Cutoff. Service Menu and check default settings for the following items: 1.
SERVICE ADJUSTMENTS (continued) SWITCHING PROCESS Close caption is achieved by taking a signal from the YSW-OUT pin (31) of the video processor. Video switching is done between the CV inputs and the Y/C inputs. There are three CV signals to consider: SENSING AND PRIORITIES CAMPORT VIDEO enters at pin 7 of IC2901.
SERVICE ADJUSTMENTS (continued) PURITY & CONVERGENCE SETUP PROCEDURE PRELIMINARY SETUP CONVERGENCE ADJUSTMENT 1. Allow the receiver to warm up for 15 to 20 minutes. 1. Release locking assembly. 2. Degauss the CRT. 2. Connect crosshatch generator to the receiver and adjust static (center) convergence as follows: 3.
SERVICE ADJUSTMENTS (continued) IMPROVING CRT CORNER PURITY VERTICAL-TILT WEDGE ADJUSTMENT CRTs that display corner purity problems even after The vertical lines at 6 and 12 o’clock are converged by following the service procedures can be modified with vertically tilting the yoke and inserting a wedge at the a picture correction kit (P/N 949-00050).
MODEL PARTS PARTS All CL models are module level repair only. Parts contact informa- tion is below: Voice: 1-888-3-ZENITH Fax: 1-888-6-ZENITH Mail: ZENITH NATIONAL PARTS P O Box 240007 Huntsville, AL 35824-6407 H19F34DT H25F34DT Item number Part description Item number...
MODEL PARTS H27F34DT H27F36DT Item number Part description Item number Part description 4810V00739A Cabinet Tray 4810V00739A Cabinet Tray 3091V00B66A Cabinet Front 3091V00B66A Cabinet Front 3809V00332A Back Cover Asse (Cabinet Rear) 3809V00332A Back Cover Asse (Cabinet Rear) 6140VC8003C Coil, Degaussing 6140VC8003C Coil, Degaussing 6400VSNX01A Speaker, Oval, 6 X 13 cm...
MODEL PARTS H24F36DT H24F34DT Item number Part description Item number Part description 4810V00739A Bracket, Jack Pack 4810V00739A Bracket, Jack Pack 3091V00B80A Cabinet Front 3091V00B80A Cabinet Front 3809V00B07A Back Cover Asse (Cabinet Rear) 3809V00B07A Back Cover Asse (Cabinet Rear) 6140VC8003B Coil, Degaussing 6140VC8003B Coil, Degaussing 5016V20002A...
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Cl Commercial 19”Exploded View DESCRIPTION H19F34DT FRONT CABINET (CABINET ASSEMBLY) 3091V00B81B SPEAKER (SPEAKER FULL RANGE) 6400VSNX01A KEYBOARD ASSEMBLY 3141VSNC61A IR LENS 3790V00712A CPT & YOKE ASSEMBLY 6335V20A03A REAR CABINET (BACK COVER ASSEMBLY) 3809V00B08B 3141VMNP44A MAIN MODULE (CHASSIS ASSEMBLY) 6710V00108A REMOTE CONTROL ENTER TIMER ALARM...
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Cl Commercial 20”Exploded View DESCRIPTION H20F34DT FRONT CABINET (CABINET ASSEMBLY) 3091V00485A SPEAKER (SPEAKER FULL RANGE) 6400VESU01A KEYBOARD ASSEMBLY 3141VSNC61B IR LENS 3790V00715A 6335V20A03A CPT & YOKE ASSEMBLY 3809V00334A REAR CABINET (BACK COVER ASSEMBLY) MAIN MODULE (CHASSIS ASSEMBLY) 3141VMNP44A REMOTE CONTROL 6710V00108A ENTER TIMER...
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Cl Commercial 24”Exploded View DESCRIPTION H24F34DT H24F36DT H24F39DT FRONT CABINET (CABINET ASSEMBLY) 3091V00B80A 3091V00B80A 3091V00B80A SP EAK ER (SP EAK ER F U LL R ANGE) 120-C77G 120-C77G 120-C77G 3141VSNC61C 3141VSNC61C 3141VSNC61C K EYBOAR D ASSEMBLY 3790V00711A 3790V00711A 3790V00711A WINDOW 6335V24002A 6335V24002A 6335V24002A...
Block Diagram VIDEO MCU V Vcc 8V DIRECT OUT 1.2Vp-p Vcc 5V EXT AUDIO IN 8.7V RESET to MCU from MCU INTER LIMITER CARRIER DELAY ADJ VIF VCO ADJ VIF Vcc VIF GND 5.7V 8.7V RESET 5.7Vreg AUDIO RF AGC LIMITER IF AGC RF AGC...
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PCB Layout Top TO KEYBOARD COLD COLD COLD EDGE CARD _A_V OCP/FB _A_V TO LED RX3410 BOARD _A_V ICX3815 DX3813 COLD COLD C1426 VIDEO OUTPUT VIDEO OUTPUT CN4B8 R830 E10 E11 6870VM7786F 26-JUNE-2003 CHECK TO SPEAKERS CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER “X” IN THEIR ALL SYMBOLS WITH “M”...
PCB Top Layout C4965 W0166 W0160 C5111 C4967 CON1 W0161 W0163 W0162 Q4906 11E1 CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER “X” IN THEIR ALL SYMBOLS WITH “M” ON THE DESIGNATOR SR25-3828VD0171B 6-15 COMPONENT DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED. INDICATE SURFACE MOUNTED COMPONENT.
PCB Bottom Layout R4989M R4994M CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER “X” IN THEIR ALL SYMBOLS WITH “M” ON THE DESIGNATOR SR25-3828VD0171B 6-16 COMPONENT DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED. INDICATE SURFACE MOUNTED COMPONENT.