Quadra-Fire Expression 36 Owner's Manual
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Quadra-Fire Expression 36 Owner's Manual

Quadra-Fire Expression 36 Owner's Manual

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Para obtener un ejemplar en Español de este
Manual del propietario, visite www.heatnglo.com.
Model:
Expression 36 (QV36A-FB)
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
This appliance may be installed as an OEM installation in
manufactured home (USA only) or mobile home and must be
installed in accordance with the manufacturer's instructions and
the manufactured home construction and safety standard, Title
24 CFR, Part 3280 or Standard for Installation in Mobile Homes,
CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
R
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Pour demander un exemplaire en français de ce Manuel
du propriétaire, visitez www.heatnglo.com.
Owner's Manual
Installation and Operation
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber
or gas fi tter;
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
1

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Summary of Contents for Quadra-Fire Expression 36

  • Page 1 Technologies suggests NFI certifi ed or factory trained This appliance is only for use with the type(s) of gas indicated professionals, or technicians supervised by an NFI on the rating plate. certifi ed professional. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 2 AL TI TUDE : 0-0000 FT . 0000-0000FT . (Modele): MAX. INPU T BTUH: 00,000 00,000 MIN. INPU T BTUH: 00,000 00,000 Serial ORIFICE SIZE: #XXXXX #XXXXX XXXXXXXX (Serie): Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 3: Table Of Contents

    E. Contact Information ......56 C. Installing Heat Shield and Horizontal Termination Cap . . 26 D. Installing Roof Flashing and Vertical Termination Cap . . . 27 = Contains updated information. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 4: Listing And Code Approvals

    • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 5: Requirements For The Commonwealth Of Massachusetts

    VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB- of the installation. STRUCTIONS”. See Gas Connection section for additional Common- wealth of Massachusetts requirements. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 6: Getting Started

    Flat blade screwdriver Electric drill and bits (1/4 in.) Plumb line Safety glasses Level 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws Manometer Voltmeter Tape measure Noncorrosive leak check solution Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 7: Inspect Firebox

    • Cracks that penetrate entirely through the firebrick material. Inspection for cracking should be run when the appliance is cool. Cracks tend to close as the appliance heats up. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 8: Framing And Clearances

    • Clearances and Mantel Projections (Sections 3.C and 3.D) • Vent Clearances and Framing (Section 6). 1/2 in. Model Inches 41-1/2 17-1/4 45-1/4 Expression 36 (QV36A-FB) Millimeters 1054 1150 1626 Figure 3.1 Appliance Locations Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 9: Constructing The Appliance Chase

    (Acceptable on both sides of opening.) 23 IN. 1 IN. MAX. 14 IN. 18 IN. MIN. 12 IN. MIN. Figure 3.2 Clearances to Mantels or Other Combustibles Above Appliance Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 10 NON-COMBUSTIBLE ZONE IS DEFINED BY 3 INCHES ABOVE THE ELBOW FOR THE ENTIRE WIDTH AND DEPTH (BEHIND THE FRONT HEADER) OF THE FIREBOX. WALL STUD 3 IN. Figure 3.4 Clearances to Combustibles Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 11: Termination Locations

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Vertical Termination Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 12 Figure 4.4 Minimum Clearances for Termination CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 13: Vent Information And Diagrams

    (see Figure 5.1). DVP12A 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610 Figure 5.2 DVP Pipe Effective Length Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 14: Vent Diagrams

    = 30 ft. (9.1 m) Maximum* * If the horizontal component is less than 5 feet then the total vent run can be extended to 40 feet. INSTALLED HORIZONTALLY Figure 5.4 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 15 5 ft. 6 in. 15 ft. 6 ft. 6 in. 18 ft. 7 ft. 6 in. 21 ft. = 21 ft. Max = 40 ft. Max = 30 ft. Max* Figure 5.5 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 16 = 40 ft. Max = 30 ft. Max* * If the horizontal component is less than 5 feet then the total vent run can be extended to 40 feet. Figure 5.7 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 17 = 30 ft. Max* * If the horizontal component is less than 5 feet then the total vent run can be extended to 40 feet. INSTALLED HORIZONTALLY Figure 5.8 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 18: Vent Clearances And Framing

    * Shows center of vent framing hole for top venting. The center of the hole is one (1) inch (25.4 mm) above the center of the horizontal vent pipe. Figure 6.2 Exterior Wall Hole Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 19: Vertical Penetration Framing

    • Field construct additional shield height if insulation is deeper than height of attic ATTIC SHIELD INSTALLED ATTIC SHIELD INSTALLED shield. ABOVE CEILING BELOW CEILING Figure 6.4 Installing the Attic Shield Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 20: Appliance Preparation

    Figure 7.2. Use the Heat Zone cover plate as a template and cut around it carefully with a utility knife. Figure 7.4. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 21: Securing And Leveling The Appliance

    Figure 7.7. COVER PLATES STEEL BACK SUPPORT Figure 7.7. Bend Pre-cut Tabs Down. Figure 7.8 Proper positioning, leveling and securing of an appliance Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 22: Installing Non-Combustible Facing Material

    • Apply a non-combustible adhesive to attach tile, stone or other non-combustible fi nishing materials per Figure 7.10 Complete Installation of Non-combustible manufacturer’s instructions. Facing Material Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 23: Installing Vent Pipe

    If slip section seals are broken during the removal of the termination cap, gas will leak and a fi re or explosion may occur. Do not break silicone seals on slip sections. Figure 8.2 Lances Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 24 The other end of the MI pipe section can then be attached by fi tting another pipe section to it and snapping it together, as normal. Figure 8.8 Screws into Slip Section Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 25: Disassembly Of Vent Sections

    Improper support may allow vent to sag or separate. Figure 8.9 Securing Vertical Pipe Sections Figure 8.11 Rotate Seams for Disassembly Figure 8.10 Securing Horizontal Pipe Sections Figure 8.12 Align and Disassemble Vent Sections Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 26: Installing Heat Shield And Horizontal Termination Cap

    The small leg on the extended heat shield should rest on the top of the vent (pipe section) to properly space it from the pipe section. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 27: Installing Roof Flashing And Vertical Termination Cap

    Explosion Risk. Inspect external vent cap regularly. • Ensure no debris blocks cap. • Combustible materials blocking cap may ignite. • Restricted air fl ow affects burner operation. Figure 8.16 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 28 Figure 8.18 Assembling the Storm Collar Around the Pipe until it rests on the roof fl ashing. Caulk around the top of the storm collar (see Figure 8.15). Figure 8.17 Assembling the Storm Collar Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 29: Gas Information

    Natural Gas Propane 5.0 inches 11.0 inches Minimum inlet pressure w.c. w.c. 14.0 inches 14.0 inches Maximum inlet gas pressure w.c. w.c. 3.5 inches 10.0 inches Manifold pressure w.c. w.c. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 30 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 31: Electrical Information

    3 volts. GROUND Note 2: Plug QWSK-MLT wall switch CONTINUOUS 110VAC kit into the REM/AUX outlet on the SUPPLY junction box. Figure 10.1 IntelliFire Pilot Ignition (IPI) Wiring Diagram Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 32: Junction Box Installation

    GRN wire to GRN screw with inside box GRN wire Note: Do NOT wire 110VAC to wall switch. Figure 10.3 Junction Box Detail Figure 10.2 Light enclosure Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 33: Finishing

    • Operation of louvers or doors. • Seal joints between the fi nished wall and appliance top and • Access for service. sides using only a 300º F minimum sealant. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 34: Appliance Setup

    • Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 35: Positioning The Logs

    Place grate on the base of the fi rebox surround- ing the burner. The grate should be centered on the burner and pushed back until it contacts the burner. BAFFLE Figure 12.3 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 36 Figure 12.5 LOG #3: (SRV2062-703) Place log #3 on the burner in the same way but on the left front of the burner. Figure 12.6 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 37 #1 and place the lower end on log #3. The notch on the bottom of log #6 should rest on the wedge shape on the end of log #3. Figure 12.9 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 38: Glass Assembly

    Burner Neck the pilot and the one screw from the front of the burner Shutter Sleeve Shutter Sleeve Orifi ce Holder Orifi ce Holder (see Figure 12.11). Figure 12.13 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 39: Grilles And Trim

    fi rebox and replacing two screws (see Figure 12.11). Move the air shutter to the open position and tighten the wing nut to secure it (see Figure 12.10). Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 40: Operating Instructions

    • Glass door MUST be in place and sealed before operating appliance. • Only use glass door certifi ed for use with appliance. • Glass replacement should be done by qualifi ed technician. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 41: Lighting Appliance

    For additional information on operating your Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Final inspection by Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 42: After Appliance Is Lit

    Is it normal to see the pilot fl ame burn turned off. Some optional control systems available with IPI models may allow pilot fl ame to continually? remain lit. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 43: Troubleshooting

    fl ame lifts from pilot hood, the circuit is broken. A wrong orifi ce or too high an inlet pressure can cause pilot fl ame to lift. The sensor rod may be contaminated. Clean sensor rod with emery cloth. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 44 Verify module is securely grounded to metal chassis of appliance. d. Module voltage output / Valve/Pilot Verify battery voltage is at least 2.7 volts. Replace batteries solenoid ohms readings. if voltage is below 2.7. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 45: Maintaining And Servicing Appliance

    Clean: • Glass • Air passageways, grilles, control compartment • Burner, burner ports Risk of: • Fire • Delayed ignition or explosion • Exposure to combustion fumes • Odors Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 46: Maintenance Tasks

    2. Replace batteries in remote transmitters and battery-powered receivers. 3. Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure or leaking. Light Bulbs 1.Replace as needed. See Section 10 for instructions. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 47: Reference Materials

    Location Inches Millimeters Location Inches Millimeters 17-1/4 37-1/4 8-3/8 31-3/8 30-1/2 36-1/8 16-1/4 1043 9-3/8 17-7/8 33-1/2 20-1/2 53-3/4 1365 1321 2-1/8 2-1/4 34-1/2 2-5/8 Figure 16.1 Appliance Dimensions Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 48: Vent Components Diagrams

    (254 mm) 14 in. (356 mm) 5 in. 12 in. (127 mm) (305 mm) 6 in. (152 mm) DVP-HVS (Vent Support) DVP-WS (Wall Shield Firestop) Figure 16.2 DVP vent components Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 49 4-5/8 in. DVP-TRAP Trap1 Horizontal Termination Cap 79 mm 117 mm 5-3/8 in. 9-3/8 in. Trap2 137 mm 238 mm DVP-TRAP2 DVP-TRAP1 DVP-TRAPK2 DVP-TRAPK1 Figure 16.3 DVP vent components Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 50 (146 mm) COOL-ADD Cap Shield 13-7/8 in. 9-1/2 in. (352 mm) (241 mm) 14 in. (356 mm) DVP-HSM-B Extended Heat Shield DRC-RADIUS Figure 16.4 DVP vent components Cap Shield Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 51: Log Set Assembly

    QV36A-FB C. Service Parts Service Parts Diagram Beginning Manufacturing Date: April 2004 Ending Manufacturing Date:______ Log Set Assembly Part number list on following page. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 52: Service Parts List

    Multi Fucntion Wall Switch Kit QWSK-MLT 2062-085 Non-combustible Board On/Off Rocker Switch 060-521A Patch Kit SRV-PACK Surround 2026-108 Vermiculite Embers MYSTIC-EMBERS Wire Assembly 593-590A Additional service part numbers appear on following page. Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 53 Pre Feb 2006 446-505 Pilot Orifi ce NG Post Feb 2006 593-528 Pre Feb 2006 446-517 Pilot Orifi ce LP Post Feb 2006 593-527 Regulator NG NGK-DXV Regulator LP LPK-DXV Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 54: Limited Lifetime Warranty

    D. Limited Lifetime Warranty Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...
  • Page 55 D. Limited Lifetime Warranty (continued) Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

  • Page 56: Contact Information

    6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending. Printed in U.S.A. - Copyright 2010 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10...

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