DeWalt DW004 Instruction Manual
24 volt cordless tools
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Also See for DW004:
- Manual (116 pages) ,
- User manual (14 pages) ,
- Instruction manual (6 pages)
Table of Contents
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Table of Contents
Related Manuals for DeWalt DW004
Summary of Contents for DeWalt DW004
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Page 1: Instruction Manual
24 Volt InsMan 0162 10/22/02 8:55 AM Page 1 INSTRUCTION MANUAL 24 VOLT CORDLESS TOOLS MODELS: DW004 SDS ROTARY HAMMER DW005 SDS ROTARY HAMMER WITH STOP ROTATION DW006 DRILL / HAMMERDRILL DW007 CIRCULAR SAW DW008 RECIPROCATING SAW DE0245 / DE0246 BATTERY CHARGER... - Page 2 10/22/02 8:56 AM Page 2 SECTION A: GENERAL SAFETY RULES SECTION D: SECTION B: SECTION C: SDS ROTARY HAMMER DW004 BATTERIES AND CHARGERS DRILL / HAMMERDRILL DW006 SDS ROTARY HAMMER WITH STOP ROTATION DW005 SECTION E: SECTION F: SECTION G:...
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Page 3: Section A: General Safety Rules
24 Volt InsMan 0162 10/22/02 8:56 AM Page 3 13. Stay alert. Watch what you are doing. Use common sense. Do not operate SECTION A: GENERAL SAFETY RULES the tool when you are tired. 14. Disconnect tool. Shut off power and wait for the tool to come to a complete SAFETY INSTRUCTIONS standstill before leaving it unattended. -
Page 4: Section B: Battery De0240 & Charger De0245 & De0246
Environmental Protection Agency to find • Never run a battery down to the point where the tool stops. DeWALT power tool out about special restrictions on the disposal of these battery packs or return them to a DeWALT authorised repair centre for recycling. -
Page 5: Battery Chargers
24 Volt InsMan 0162 10/22/02 8:56 AM Page 5 advantage in running the battery flat. At the point where the tool no longer otherwise subjected to damage or stress. performs the task which is normally performed the battery pack should be •... -
Page 6: Charge Indicators
24 Volt InsMan 0162 10/22/02 8:56 AM Page 6 features. The DE0245 charger is fitted with a manual tune-up mode whereas the The DE0245 charger is fitted with a manual Tune-Up mode cycle which is initiated by DE0246 is fitted with an automatic tune-up mode. Also, the DE0246 charger is fitted the operator pushing the small button at the front of the charger marked "Tune-Up with a cooling fan to assist the cooling of the battery cells when the battery pack is Mode."... -
Page 7: Important Charging Notes
If the plastic housing of the battery pack breaks or cracks, return to an the battery is left on charge for approximately 8 hours on a weekly authorised DeWALT Service Centre for recycling. basis or every 10-15 charges. The charger and battery pack may become warm to the touch while charging. -
Page 8: Section C: 13Mm Cordless Hammer Drill Dw006
24 Volt InsMan 0162 10/22/02 8:56 AM Page 8 Installing and Removing the Battery SECTION C: 13MM CORDLESS HAMMER DRILL Pack (Fig. C2) DW006 NOTE: Make sure your battery pack is fully charged. To install the battery pack into the tool, lock the trigger switch (See Forward/Reverse Control Button), align the base of the tool with notches inside the tool’... -
Page 9: Operation
24 Volt InsMan 0162 10/22/02 8:56 AM Page 9 The variable speed switch enables you to select the best speed for a particular NOTE: Do not change gears when the tool is running. If you are having trouble application. The farther you squeeze the trigger, the faster the tool will operate. Use shifting gears, make sure that the dual range gear button is either completely pushed lower speeds for starting holes without a centrepunch, drilling in metals or plastics, forward or completely pushed back. - Page 10 24 Volt InsMan 0162 10/22/02 8:56 AM Page 10 DRILLING IN METAL USE ONLY in the ‘low speed’ gear range. Start drilling with slow speed and increase to full power while applying firm pressure on the tool. A smooth even flow of metal chips indicates the proper drilling rate.
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Page 11: Section D: 22Mm Cordless Rotary Hammer Dw004 22Mm Cordless Rotary Hammer With Stop Rotation Dw005
24 Volt InsMan 0162 10/22/02 8:56 AM Page 11 electric shock if you drill or drive into a live wire. SECTION D: 22MM CORDLESS ROTARY HAMMER DW004 Motor 22MM CORDLESS ROTARY HAMMER Your D WALT tool is powered by a D WALT-built motor. - Page 12 For hammer drilling and rotary drilling drill and ease the bit through the last fractional part of the material. follow the instructions above for the DW004. For hammer only with stop rotation for light chipping, chiselling and light demolition work, rotate the lever to hammer Keep the motor running when pulling the bit back out of a drilled hole.
- Page 13 (FIG. D5) To remove the chuck, reverse the above procedure. A chuck adaptor is available for the DW004 rotary hammer drill. The adaptor enables a standard keyless or keyed chuck to be fitted so straight shank drill bits can be NOTE: On models DW004K2C and DW005K2C, both the chuck adaptor and 3 jaw used.
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Page 14: Section E: Cordless Circular Saw Dw007
24 Volt InsMan 0162 10/22/02 8:56 AM Page 14 the spring are not operating properly, they must be serviced before use. Lower SECTION E: CORDLESS CIRCULAR SAW DW007 guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris. - Page 15 24 Volt InsMan 0162 10/22/02 8:56 AM Page 15 • Maintain a firm grip with both hands on the saw and position your body and To remove the battery pack from the tool, slide the release button (A) away from the arm to allow you to resist KICKBACK forces.
- Page 16 24 Volt InsMan 0162 10/22/02 8:56 AM Page 16 Thread on blade clamping screw firmly by hand to hold washer in position. Cutting Depth Adjustment (Fig. E4 (a) (b) (c) & E5) (Screw has right hand threads and must be turned clockwise to tighten.) TURN OFF TOOL AND REMOVE BATTERY PACK.
- Page 17 24 Volt InsMan 0162 10/22/02 8:56 AM Page 17 TURN OFF THE TOOL AND It may be desirable to adjust the Depth REMOVE THE BATTERY PACK. Adjustment Lever. (It will sometimes swing below the bottom of the shoe Loosen (counterclockwise) the before tightening or loosening quadrant knob and tilt shoe to the completely.) To adjust lever, follow the...
- Page 18 24 Volt InsMan 0162 10/22/02 8:56 AM Page 18 Workpiece Support 1. IMPROPER WORKPIECE SUPPORT A. Sagging or improper lifting of the cut off piece causing pinching of the blade. B. Cutting through material supported at the outer ends only (see Figure E15). As the material weakens it sages, closing down the kerf and pinching the blade.
- Page 19 24 Volt InsMan 0162 10/22/02 8:56 AM Page 19 5. USE OF DULL OR DIRTY BLADES the saw if you must shift the cut. Forcing a correction inside the cut can stall the saw and lead to kickback. IF SAW STALLS, RELEASE THE TRIGGER AND Dull blades cause increased loading of the saw.
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Page 20: Section F: Reciprocating Saw Dw008
MOTOR Your D WALT tool is powered by a DeWalt-built motor. Be sure your power supply agrees with the nameplate markings. Voltage decrease of more than 10% will cause loss of power and overheating. All WALT tools are factory tested: if this tool does not operate, check your battery pack. - Page 21 24 Volt InsMan 0162 10/22/02 8:56 AM Page 21 Adjustable Shoe Fig. F1(C), F5 wire. Metal Cutting Fig. F8 Caution: Lock the Trigger Switch and remove battery. This unit has different metal cutting The shoe will adjust to limit the depth of capabilities depending upon the type of cut.
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Page 22: Maintenance
24 Volt InsMan 0162 10/22/02 8:56 AM Page 22 material before continuing with pocket cut. Note: In areas where blade visibility is limited, use the edge of the saw shoe as a guide. Lines for any given cut should be extended beyond edge of cut to be made. -
Page 23: Section G: After Sales Service
Page 23 GUARANTEE SECTION G: AFTER SALES SERVICE Applicable to hand held power tools. DEWALT AFTER SALES SERVICE Full One Year Warranty All D WALT power tools are thoroughly tested before leaving the factory. However, if the power tool needs repair, please contact your dealer or take it to your nearest WALT heavy duty industrial tools are warranted for one year from date of WALT Service Centre. - Page 24 24 Volt InsMan 0162 10/22/02 8:56 AM Page 24 Free One Year Service Contract In addition to a full one year warranty, every D WALT tool is backed with a Free One Year Service Contract. We will provide free labour on all repairs and preventative maintenance during the first year after purchase.
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- Page 28 24 Volt InsMan 0162 10/22/02 8:56 AM Page 28 Note: This instruction manual is applicable for the following subcodes: –XE 613120-00 WALT Industrial Tool Company Part No. 763922–04...