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Woods S15CD Operator's Manual

Flail shredder center drive
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Summary of Contents for Woods S15CD

  • Page 1 FLAIL SHREDDER Center Drive S15CD S20CD S22CD S25CD S27CD...

  • Page 2: Introduction

    TO THE OWNER: Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........2 SPECIFICATIONS.

  • Page 4: Specifications

    SPECIFICATIONS Maximum Outside Body Width: 15′ ....189 in. (4.9 m) 20′ ....253 in. (6.4 m) 22′...

  • Page 5: Balance Statement

    IMPORTANT! BALANCE STATEMENT Both of the Woods Center Drive Shredder flail tubes wear unevenly. This can reduce their chopping are balanced as rotor assemblies to meet or exceed effect and also increase vibration levels. factory standards before installation. After installation, ●...

  • Page 6: Safety Rules

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! PREPARATION Safety is a primary concern in the design and  Use a suitable lifting device of sufficient capac- manufacture of our products. Unfortunately, our ity. Use adequate personnel to handle heavy com- efforts to provide safe equipment can be wiped ponents.
  • Page 7 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Connect PTO driveline directly to power unit tractor weights. Weigh the tractor and equipment. PTO shaft. Never use adapter sleeves or adapter Do not estimate. shafts. Adapters can cause driveline failures due to ...
  • Page 8 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Use a suitable lifting device of sufficient capac- (Safety Rules continued from previous page) ity. Use adequate personnel to handle heavy com-  Look down and to the rear and make sure area ponents.

  • Page 9: Safety Rules

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Make sure shields and guards are properly  Leak down or failure of mechanical or hydraulic installed and in good condition. Replace if dam- system can cause equipment to drop. aged.

  • Page 10: Safety Decals

    1 - YELLOW REFLECTOR PN 20034004 2 - RED REFLECTOR PN 57123 MODEL NO. SERIAL NO. 4 - RED-ORANGE FLUORESCENT MATERIAL PN 20034034 Woods Equipment Company Oregon, Illinois, U.S.A. 5 - PN 50030977 CAUTION PRECAUCION 1. Read Operator's Manual before starting.
  • Page 11 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! DANGER DANGER PELIGRO PELIGRO ROTATING FLAIL HAZARD ROTATING DRIVELINE HAZARD To prevent serious injury or death from To prevent serious injury or death from rotating flails: rotating driveline: 1.
  • Page 12 Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

  • Page 13: Operator Sign-Off Record

    OPERATOR SIGN-OFF RECORD Woods Equipment Company follows the general safety Do not operate or allow anyone else to operate this standards specified by the American Society of Agri- equipment until this information has been reviewed. cultural and Biological Engineers (ASABE) and the...

  • Page 14: Operation

    OPERATION The Woods Flail Shredder is designed to pick up and shred crop and plant residue left in the field. Rotational CAUTION power to the flails is provided by the tractor PTO.  Always comply with all state and local lighting Be familiar with the flail shredder before starting.

  • Page 15: Pre-Operation Check List

    3. Skid assembly 4. Rubber belt shield 5. Body weldment 6. Flail tube assembly RH 7. Flail tube assembly LH 8. Woods model decal 9. Gearbox 10. Bearing assembly Figure 1. Flail Shredder Principal Components PRE-OPERATION CHECK LIST ___ Inspect all hydraulic lines, hoses, couplers, and fittings.
  • Page 16 6. Drawbar (Pull-Type Models Only) Table 1: Tractor Horsepower (6-8) vs. Unit Width The tractor drawbar must be set to provide 16" (406 Width Minimum Horsepower mm) on 1-3/8 - 21 or 20" (508 mm) 1-3/4 - 20 between the end of the PTO shaft and the center of the drawbar 15′...

  • Page 17: Attaching Shredder To Tractor

    ATTACHING SHREDDER TO TRACTOR ARNING 1. Place unit on a level, dry area free of debris and other foreign object.  Keep bystanders away from equipment. ARNING 1. Clear the area of all bystanders.  Keep bystanders away from equipment. 2.

  • Page 18: Pull-Type Model

    Without Quick Hitch Attachment: 1. Back tractor lower 3-point arms between lower mast plates and align with lower 3-point hole. 2. Place 1-3/4 OD spacer through 3-point arm pivot (both sides). 3. Push tractor’s 3-point arm to the inside and slide a 1-7/16 OD spacer between to take up the empty space.

  • Page 19: Field Operation

    “Specifications” section. FIELD OPERATION CAUTION The Woods Flail Shredder is designed with the flexibil-  Always sit in power unit seat when operating ity to operate well in almost any kind of crop and terrain controls or starting engine. Securely fasten seat conditions.

  • Page 20: Flail Knives

    4. 3-Point models only: Be sure the floating mast is the flails under all operating conditions. (See Balance Statement, page 5.) free to slide in its mounting frame to allow the machine to follow ground contours. Refer to Figure NOTE: To avoid unnecessary wear on knives and related parts, never set the unit lower than the recom- mended setting.

  • Page 21: Starting The Tractor

    Setting Outer Trailing Wheels (Casters & Struts) Normally, wheels are set to track in the row centers, between the raised seed beds. Tire position will deter- mine flail height, but depth of furrow is also a factor in setting flail height. In some conditions the furrow between the seed beds is deeper on the ends, where irrigation waters enter the field.

  • Page 22: Shredder Storage & Cleaning

    Sand down scratches and the edges of areas of Velocity) joint to allow for turning. Although the CV joint missing paint and coat with Woods spray paint of allows for sharper turns than a regular driveline, it does matching color (purchase from your Woods have some limitations.

  • Page 23: Optional Equipment

    ● 12. Do not allow children to play on or around the Replace any safety decals that are missing or not readable (supplied free by your Woods dealer). stored unit. See Safety Decals section for location drawing. OPTIONAL EQUIPMENT STORAGE...

  • Page 24: Service & Maintenance

    SERVICE & MAINTENANCE grease with extreme pressure (EP) performance. ARNING An SAE multi-purpose lithium-based grease is also acceptable.  Before dismounting power unit or performing 2. Gearbox Oil any service or maintenance, follow these steps: Use an SAE 85W90 gear oil for all operating disengage power to equipment, lower the 3-point conditions.
  • Page 25 Figure 22. PTO Driveline Lubrication Points A. Daily or 8 hours B. 25 hours C. 40 hours D. Check Daily/Change Annually Figure 23. Lubrication Points (Rev. 1/24/2011) Service & Maintenance 25 MAN0506 (Rev. 9/5/2008)
  • Page 26 Daily or every 8 hours of operation Every 40 hours of operation 1. Lubricate PTO U-joints and over-running clutch. 1. Lubricate rotor drive couplers next to the couplers on underside of unit and inside of flail tube (use 2. Check gearbox daily or every 8 hours of operation. hole in flail tube to access grease fitting, 2 See Figure 24 for gearbox oil fill location.

  • Page 27: Lubrication Service Record

    LUBRICATION SERVICE RECORD NOTE: See page 24 through page 27 for details. Copy this page to continue service record. HOURS OF SERVICE SERVICED BY 10 Hours or daily L PTO Driveline (8) L PTO Driveline telescope section L U-Joint (1) L Overrunning clutch (1) ✔...

  • Page 28: Changing Gearbox Oil

    Woods dealer. Consult with Woods Technical the housing to get behind the guards. Use care not to Service...

  • Page 29: Replacing Flail Knives

    2. Shut off tractor, place all controls in neutral, set parking brake, remove key, and wait for all moving parts to stop. 3. Use a jack with sufficient capacity to lift the frame. 4. To determine wheel spacing, measure from the center line of the unit.

  • Page 30: Replacing Rubber Shield Flaps

    (see Figure 34). Figure 35. Front Rubber Shield Flaps 4. Replace damaged flap with new flap and secure with correct hardware. NOTE: Use only genuine Woods parts when replacing flaps. SERVICING ROTORS (FLAIL TUBES) ARNING  Do not handle blades with bare hands. Careless Figure 34.

  • Page 31: Replacing Components

    Technical Service for re-balance options or further LOCKING COLLAR SET SCREW details. LOCKING COLLAR Follow the procedure below if rotor removal or replace- ment is required. SHAFT FOR REMOVAL: TAP CAUTION WITH A HAMMER AND PUNCH AFTER LOOSENING  Use a suitable lifting device of sufficient capac- SET SCREW.

  • Page 32: Replacing Stub Shaft

    REPLACING STUB SHAFT 1. Remove rotor (see Servicing Rotors (Flail Tubes), page 30). 2. Remove three 1/2 x 2-1/2 hex bolts in taper lock hub and re-install bolts in three threaded holes (see Figure 38). 3. Tighten bolts evenly to release taper lock hub from stub shaft.

  • Page 33: Mounting Clutch To Shredder

    NOTE: The shaft is heavy. Grasp the clutch firmly Inspection with both hands and slide off the input shaft. 1. Inspect the steel parts for wear and replace if necessary. Rebuilding Friction Pack 2. Inspect the yoke/hub for looseness. If there is more than .03 end play, replace.
  • Page 34 NOTES 34 Service & Maintenance MAN0506 (Rev. 9/5/2008)

  • Page 35: Troubleshooting 35

    TROUBLESHOOTING The Woods Flail Shredder uses swinging flails to pick up and shred crop residue left in the field. It is a simple and reli- able system that requires minimal maintenance. The following table lists problems, causes, and solutions that you may encounter. If you encounter a problem that is dif- ficult to solve even after reading through this table, please call your local Woods dealer.

  • Page 36: Contour Flail Pattern Worksheets

    WORKSHEET FOR CONTOUR FLAIL PATTERNS 36 Contour Flail Patterns MAN0506 (Rev. 9/5/2008)
  • Page 37 WORKSHEET FOR CONTOUR FLAIL PATTERNS 24’ Contour Flail Patterns 37 MAN0506 (Rev. 9/5/2008)

  • Page 38: Assembly

    ASSEMBLY DEALER SET-UP INSTRUCTIONS After the unit has been leveled for a couple of hours, check oil level and service through the dipstick/filler ARNING tube as required.  Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.
  • Page 39 7. Attach front top link spacer, bolts, and lock nuts to 3. Install front parking stands (Figure 44), using L-pin front of upper mast assembly. and hair pin cotter. NOTE: For Quick Hitch Cat II, use spacer in front lower hole of upper mast assembly.

  • Page 40: Rubber Flap Installation

    MANUAL STORAGE TUBE INSTALLATION NOTE: Use equal number of belting and bars on each side of shredder. The manual storage tube may be supplied in either of 3. Tighten all hardware. the following styles. RUBBER FLAP INSTALLATION For One-Piece Style Manual Tube: 1.
  • Page 41 provided. Make sure that light lenses are in the correct position in relation to direction of equipment travel: amber lenses on the outside, red lenses on the inside facing rear of shredder. 3. Install light bracket on end of shredder using 1/2 NC x 1-1/2"...

  • Page 42: Center Cut Kit Installation

    CENTER CUT KIT INSTALLATION 2. Install adapter (23) and hose (11) to the OUT or RETURN side of the motor. Block Shredded 3. Place motor (4) inside motor housing (2) and secure using six 9/16 NC x 1-1/2 cap screws (7) ARNING lock nuts (6).
  • Page 43 Install Motor Housing 4. Place hose assembly around center plate of shredder and drape quick couplers over the front of 1. Slide motor assembly between shredder center the shredder. See Figure 55 and Figure 56. channel and secure to the left side using two 1/2 5.
  • Page 44 Install Hose Clamps Connect Hoses to Tractor 1. Place hose clamps (36) around hoses (11) and NOTICE center hoses between center plate. ■ Oil flow to hydraulic motor must not exceed 28 2. Mark clamp holes in desired location on shedder gpm.

  • Page 45: Dealer Check Lists 45

    DEALER CHECK LISTS PRE-DELIVERY CHECK LIST ___ Point out the safety decals. Explain their meaning and the need to keep them in place and in good (DEALER’S RESPONSIBILITY) condition. Emphasize the increased safety haz- ards when instructions are not followed. Inspect the equipment thoroughly after assembly to make sure that it is set up properly before delivering it ___ Present Operator's Manual and request that cus-...
  • Page 46 NOTES 46 Dealer Check Lists MAN0506 (Rev. 9/5/2008)

  • Page 47: Index To Parts Lists

    PARTS INDEX FLAIL SHREDDER Center Drive FRAME ASSEMBLY ........48-49 FLAIL TUBE ASSEMBLY .
  • Page 48 CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY 48 Parts MAN0506 (Rev. 9/5/2008)
  • Page 49 CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION S15CD Body weldment 20973 * AR 3/8 NC x 1-1/4 Carriage bolt GR5 S20CD Body weldment 565 * AR 3/8 Flat washer S22CD Body weldment 38 90006500 *...
  • Page 50 FLAIL TUBE ASSEMBLY LEFT RIGHT PART DESCRIPTION DESCRIPTION PART # PART # 1012163 Stub shaft, 2-3/16" 1016199LK 1016198LK 15’ Flail tube w/knives 50531067 AR L-Knife, long 8-1/2", (6 mm) 1016199HD 1016198HD 15’ HD Cotton tube 1019788 AR L-Knife, HD cotton w/knives (Durafaced) (8 mm) 1016199CP 1016198CP...
  • Page 51 WHEEL ASSEMBLY PART NO DESCRIPTION PART NO DESCRIPTION 90509009 Dust cap 50520111 Strut weldment 90109002 Seal 50520112 Strut assembly with hubs 90101023 Inner bearing cone 1010013 Caster arm assembly (8 holes) 90101022 Inner cup 50520197 Caster weldment 90509011 1/2 NF Wheel nut 50520198 Caster and hub assembly 90509003...
  • Page 52 BED CONE ASSEMBLY (OPTIONAL) 50510065 REF PART NO DESCRIPTION 20031440 U-Bolt, 3/4 NC x 4 x 5.5 long 2377 3/4 NC x 6 Hex bolt GR5 50520162 Strut weldment 50520163 Yoke weldment 50530349 Scraper 50520164 Roller weldment 90001696 * 3/8 NC x 1-1/4 Carriage bolt GR5 90101002 1-1/4 Insert bearing 2-Hole flange...
  • Page 53 ® TYPE B - WEASLER 24K PULL-TYPE PTO SHAFT WITH TORQMASTER CLUTCH PART NO DESCRIPTION PART NO DESCRIPTION PTO complete 1-3/8 21 spline -or- 1016108 1010819 Outer guard & bearing 1016109 PTO complete 1-3/4 20 spline 1010820 Inner guard & bearing Slide lock repair kit 1.38 ID -or- 19851 33347...
  • Page 54 ® WEASLER 24K 2-POINT & 3-POINT PTO SHAFT WITH TORQMASTER CLUTCH CD6523 PART DESCRIPTION PART DESCRIPTION 19851 Slide lock repair kit 1.38 ID -or- 10 90317724 Yoke, tube & slip sleeve 19837 Slide lock repair kit 1.75 ID 1010805 Friction overrunning clutch asy. 55 clamp (24K) Slide yoke assembly 1.38 ID -or- 90317208...
  • Page 55 ® WEASLER 24K TORQMASTER CLUTCH ASSEMBLY PART NO DESCRIPTION PART NO DESCRIPTION 90318175 Friction disk 1010831 Yoke, Clamp style with overrun- ning clutch & hub asy (10 mm 90318174 Separator plate bolts) (includes Items 2-10) 90003055 M10 x 1.50 x 25 Serrated hex 1019629 Overrunning clutch repair kit head cap screw...
  • Page 56 ® WEASLER AUTOMATIC CLUTCH (OPTIONAL) PART NO DESCRIPTION 1019811 Automatic clutch asy complete 1019813 Yoke & hub, 30K auto 1019814 Clutch pack, 30K auto 1010833 Hub clamp assembly 1-3/4 1025874 HHCS, M12-1.75P x 20 mm CL10.9 flanged head 90318165 Wave spring 90318154 Set screw, .312-18 x .25 long 90317541 31 Ball, 1/4"...
  • Page 57 ® WEASLER 30K 3-POINT PTO SHAFT WITH AUTOMATIC CLUTCH (OPTIONAL) PART DESCRIPTION PART DESCRIPTION 1019810 PTO Shaft complete 1-3/4 20-spline 90317455 Safety sign 30K 3-point with automatic clutch 1022638 Outer guard & bearing 19837 Slide lock repair kit 1.75 ID 1022639 Inner guard &...
  • Page 58 ® TYPE A - WEASLER 30K PULL-TYPE PTO SHAFT WITH AUTOMATIC CLUTCH (OPTIONAL) PART DESCRIPTION PART DESCRIPTION 1019820 PTO Shaft complete 1-3/4 20-spline 18864 Safety sign 30K pull-type with automatic clutch 1022642 Outer guard & bearing 19837 Slide lock repair kit 1.75 ID 1022643 Inner guard &...
  • Page 59 CENTER DRIVE GEARBOX PART DESCRIPTION 1013049 Complete gearbox, Series 800 1019782 Casting, Threaded holes 1019783 Casting, Non-threaded holes 1019784 Pinion shaft/gear asy 27T with bearing cones & bearing cups 90315546 Cross shaft/gear asy 20T 90101150 Bearing cone 90101152 Bearing cup 1019785 Bolt, 3/8-16 x 2.75 SHCS 1019787...
  • Page 60 RUBBER BELTING REF PART DESCRIPTION REF PART DESCRIPTION 1012202 Rubber belting (15 ft) 64824 * 34 3/8 NC x 1-1/2 Carriage bolt (15 ft) 1012202 Rubber belting (20 ft & 22 ft) 64824 * 46 3/8 NC x 1-1/2 Carriage bolt (20 ft) 1012202 Rubber belting (25 ft &...
  • Page 61 RUBBER FLAP PART DESCRIPTION PART DESCRIPTION 1 50531089 14 Rubber flap (12" - 15 ft) 1022656 Flap rod (22 ft) 1 50531089 18 Rubber flap (12" - 20 ft) 1022657 Flap rod (25 ft) 1 50531089 20 Rubber flap (12" - 22 ft) 1022658 Flap rod (27 ft) 1 50531089...
  • Page 62 CENTER CUTTER KIT (OPTIONAL) 24 - 50530315 25 - 50530263 WARNING ADVERTENCIA HIGH-PRESSURE FLUID HAZARD To prevent serious injury or death: 1. Relieve pressure on system before repairing, adjusting, or disconnecting. 2. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands.
  • Page 63 CENTER CUTTER KIT PARTS LIST PART DESCRIPTION PART DESCRIPTION 17 90519003 Quick coupler, male 1024671 Blade hub 18 90001115 * 3/8 NC x 1-3/4 HHCS GR5 1016161 Motor housing 12169 * 3/8 NC x 1-1/4 HHCS GR5 1024674 Blade, .31 x 2.50 x 13.31 dbl edge 66 * 5/16 NF x 1-1/2 HHCS GR5 1017719...

  • Page 64: Bolt Torque Chart

    BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.

  • Page 65: Bolt Size Chart & Abbreviations

    BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 Metric Bolt Thread Sizes 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............. Agriculture MPa............Mega Pascal ASABE....

  • Page 66: Index

    INDEX ASSEMBLY OPERATION (CONTINUED) Dealer Set-Up Instructions 38 Optional Equipment Optional Equipment Additional Rear Wheels Center Cut Kit Installation Bed Cones for 3-Point Units Rubber Belting Installation Rubber Flaps Rubber Flap Installation Pre-Operation Check List Safety Light Kit Installation (Owner’s Responsibility) 15 Preparing for Operation 19 DEALER CHECK LISTS Principal Components 14...

  • Page 67: Product Warranty

    BW180HD, BW1260, BW1800, BW240, BW240HD, DS1260, DSO1260, DS1440, TS1680 Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.
  • Page 68 WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

This manual is also suitable for:

S20cdS22cdS25cdS27cd

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