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Woods S20CD Operator's Manual

Flail shredder center drive front & rear casters
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FLAIL
SHREDDER
Center Drive
Front & Rear Casters
S20CD
S22CD
S25CD
S27CD
S30CD

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Summary of Contents for Woods S20CD

  • Page 1 FLAIL SHREDDER Center Drive Front & Rear Casters S20CD S22CD S25CD S27CD S30CD...

  • Page 2: Introduction

    Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........2 SPECIFICATIONS.

  • Page 4: Specifications

    SPECIFICATIONS Maximum Outside Body Width: 20′ ....253 in. (6.4 m) 22′ ....277 in. (7.0 m) 25′...

  • Page 5: Balance Statement

    IMPORTANT! BALANCE STATEMENT Both of the Woods Center Drive Shredder flail tubes wear unevenly. This can reduce their chopping are balanced as rotor assemblies to meet or exceed effect and also increase vibration levels. factory standards before installation. After installation, ●...

  • Page 6: Safety Rules

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! PREPARATION Safety is a primary concern in the design and  Use a suitable lifting device of sufficient capac- manufacture of our products. Unfortunately, our ity. Use adequate personnel to handle heavy com- efforts to provide safe equipment can be wiped ponents.
  • Page 7 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Inspect rubber flaps and swing rod before each  Always raise unit and install transport locks use. Replace if damaged or missing. Flaps must before transporting. Leak down or failure of pivot and hang freely so there are no gaps.
  • Page 8 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Use a suitable lifting device of sufficient capac- (Safety Rules continued from previous page) ity. Use adequate personnel to handle heavy com-  Look down and to the rear and make sure area ponents.
  • Page 9 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Make sure all safety decals are installed.  Leak down or failure of mechanical or hydraulic Replace if damaged. (See Safety Decals section for system can cause equipment to drop. location.) ...

  • Page 10: Safety Decals

    SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 3 - SERIAL NUMBER DECAL 1 - YELLOW REFLECTOR PN 20034004 2 - RED REFLECTOR PN 57123 4 - RED-ORANGE FLUORESCENT MATERIAL PN 20034034 5 - PN 50030977 CAUTION PRECAUCION 1.
  • Page 11 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! DANGER DANGER PELIGRO PELIGRO ROTATING FLAIL HAZARD ROTATING DRIVELINE HAZARD To prevent serious injury or death from To prevent serious injury or death from rotating flails: rotating driveline: 1.
  • Page 12 Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

  • Page 13: Operator Sign-Off Record

    OPERATOR SIGN-OFF RECORD Woods Equipment Company follows the general safety Do not operate or allow anyone else to operate this standards specified by the American Society of Agri- equipment until this information has been reviewed. cultural and Biological Engineers (ASABE) and the...

  • Page 14: Operation

    OPERATION The Woods Flail Shredder is designed to pick up and and ensure all other controls are disengaged shred crop and plant residue left in the field. Rotational before starting power unit engine. power to the flails is provided by the tractor PTO.
  • Page 15 3. Skid assembly 4. Rubber belt shield 5. Body weldment 6. Flail tube assembly RH 7. Flail tube assembly LH 8. Woods model decal 9. Gearbox 10. Bearing assembly Figure 1. Flail Shredder Principal Components PRE-OPERATION CHECK LIST ___ Inspect all hydraulic lines, hoses, couplers, and fittings.
  • Page 16 6. Drawbar (Pull-Type Models Only) Table 1: Tractor Horsepower (6-8) vs. Unit Width The tractor drawbar must be set to provide 20” (508 Width Minimum Horsepower mm), between the end of the PTO shaft and the center of the drawbar pin for 1-3/4 - 20, 1000 RPM drives. See 20′...
  • Page 17 ATTACHING SHREDDER TO TRACTOR ARNING 1. Place unit on a level, dry area free of debris and other foreign object.  Keep bystanders away from equipment. ARNING 1. Clear the area of all bystanders.  Keep bystanders away from equipment. 2.
  • Page 18 Without Quick Hitch Attachment: 10. Back tractor lower 3-point arms between lower mast plates and align with lower 3-point hole. 11. Place 1-3/4 OD spacer through 3-point arm pivot (both sides). 12. Push tractor’s 3-point arm to the inside and slide a 1-7/16 OD spacer between to take up the empty space.

  • Page 19: Field Operation

    “Specifications” section. FIELD OPERATION CAUTION The Woods Flail Shredder is designed with the flexibil-  Always sit in power unit seat when operating ity to operate well in almost any kind of crop and terrain controls or starting engine. Securely fasten seat conditions.
  • Page 20 NOTE: To avoid unnecessary wear on knives and “L” Flails related parts, never set the unit lower than the recom- “L” flails (Figure 13) work best when trash or crop resi- mended setting. (See Balance Statement, page 5.) due is standing. SET OPERATING HEIGHT Cup Flails Use stroke control spacers.
  • Page 21 Set the flail height after the wheels have been moved against the seed bed. Figure 16. Wheel Position STARTING THE SHREDDER DP14 1. Run tractor engine at low idle. Figure 14. Cup Flails 2. Slowly engage PTO control to start the shredder. Setting Flail Height 3.

  • Page 22: Shredder Storage & Cleaning

    Inspect machine and replace worn or damaged parts. ● Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer). ● Replace any safety decals that are missing or not readable (supplied free by your Woods dealer).
  • Page 23 END TOW OPERATION 3-Point Mounted Models: 1. While shredder is attached to 3-point hitch on tractor user 3-point to lift all four wheels off ground. Rotate and lock two wheels on right end of shredder in end transport position as shown in Figure 19.
  • Page 24 END TOW OPERATION STORAGE ARNING Pull-Type Models 1. Raise all shredder lift cylinders to maximum lift  Block equipment securely for storage. height. Flip transport locks into position (see Figure  Keep children and bystanders away from stor- 16). Lower cylinder on to transport lock. Make sure all cylinders have bottomed out.

  • Page 25: Service & Maintenance 25

    SERVICE & MAINTENANCE grease with extreme pressure (EP) performance. ARNING An SAE multi-purpose lithium-based grease is also acceptable.  Before dismounting power unit or performing 2. Gearbox Oil any service or maintenance, follow these steps: Use an SAE 85W90 gear oil for all operating disengage power to equipment, lower the 3-point conditions.
  • Page 26 Figure 25. PTO Driveline Lubrication Points A. Daily or 8 hours B. 25 hours C. 40 hours D. Check Daily/Change Annually Figure 26. Lubrication Points Daily or every 8 hours of operation Every 25 hours of operation 1. Lubricate PTO U-Joints and over-running clutch. 1.
  • Page 27 Annually 1. Change gearbox oil. Refill with SAE 85W90 gear oil. Capacity: 3-1/2 U.S. quarts (110 oz.). See Figure 30. DP106 Figure 27. Gearbox Oil Fill Location GEARBOX OIL DRAIN DP15 Figure 30. Gearbox Oil Drain Location 2. Repack wheel bearings. See Figure 31. DP107 DP110 Figure 28.
  • Page 28 4. Lubricate caster pivot bearings as shown in Figure DP108 Figure 33. Wheel Caster Bearing Lubrication Points LUBRICATION SERVICE RECORD NOTE: See page 25 through page 28 for details. Copy this page to continue service record. HOURS OF SERVICE SERVICED BY 8 Hours or daily L PTO Driveline (8) L PTO Driveline telescope...
  • Page 29 Woods dealer. Consult with Woods Technical Proper oil level should be between the full and add Service...
  • Page 30 Figure 34. Acceptable Oil Leakage GEARBOX DP114 DRAIN PLUG DP16 Figure 36. Dipstick Location Figure 35. Drain Plug (Underside of Unit) WHEEL SPACING 7. Re-install and tighten drain plug. The wheels can be adjusted for alignment with crop 8. Dispose of used oil in an approved container. rows.
  • Page 31 7. Loosen mounting bolts on one wheel assembly. 5. Loosen and remove the worn knife and its opposite on the other side of the rotor. Discard worn knives 8. Slide assembly along the frame tube to new and their mounting hardware. position (see Figure 37).
  • Page 32 Factory balanced replacement rotors are available through your local Woods dealer. Contact Woods Tech- nical Service for re-balance options or further details. Follow the procedure below if rotor removal or replace- ment is required. CAUTION  Use a suitable lifting device of sufficient capac- DP117 ity.
  • Page 33 NOTE: When re-installing rotors, the gear coupling LOCKING COLLAR SET SCREW grease fitting will need to be temporarily removed to allow for air to purge from the coupler assembly LOCKING COLLAR during installation. After successful installation, reinstall grease fitting and re-service. SHAFT 7.
  • Page 34 Figure 42. Stub Shaft Assembly Removing the Driveline Assembly 1. Place one new friction disc, then separator plate, 1. Shut off tractor and disengage PTO. then second friction disc into housing. 2. Disconnect driveline from PTO shaft. 2. Add the pressure plate so that the flat surface rests on the friction disc.
  • Page 35 Rebuilding Overrunning Clutch Disassembly 1. Remove the four bolts that secure the friction pack. Remove the friction pack. 2. Using screwdriver and pliers, remove the retaining ring that holds the overrunning clutch together. 3. Slide the collar and washer off the clutch hub, noting the orientation of the collar for reinsertion.
  • Page 36 NOTES 36 Service & Maintenance MAN0943 (11/1/2013)

  • Page 37: Troubleshooting 37

    TROUBLESHOOTING The Woods Flail Shredder uses swinging flails to pick up and shred crop residue left in the field. It is a simple and reli- able system that requires minimal maintenance. The following table lists problems, causes, and solutions that you may encounter. If you encounter a problem that is dif- ficult to solve even after reading through this table, please call your local Woods dealer.

  • Page 38: Contour Flail Pattern Worksheets

    WORKSHEET FOR CONTOUR FLAIL PATTERNS 38 Contour Flail Patterns MAN0943 (11/1/2013)
  • Page 39 WORKSHEET FOR CONTOUR FLAIL PATTERNS 24’ Contour Flail Patterns 39 MAN0943 (11/1/2013)

  • Page 40: Assembly

    ASSEMBLY DEALER SET-UP INSTRUCTIONS NOTICE ■ For units shipped on aft end, the dipstick ship- ARNING ping plug must be removed before shredder opera- tion. Replace plug with dipstick in filler tube after shredder has been removed from truck and leveled. ...
  • Page 41 3. Attach crossmember to strut uprights. Tighten all 8. Connect hoses to tractor and cycle cylinder in and mounting hardware at this time per torque chart, out to remove air from system. Check for leaks at Figure 47. this time. 9.
  • Page 42 INSTALL PULL-TYPE HITCH MANUAL STORAGE TUBE INSTALLATION Mount the manual tube to the inside of the shredder 1. Install hitch to 3-point lower mounts using pins and side sheet, using three 3/8 x 1-1/4" hex bolts, washers, klik pins. and 3/8" nuts. Mounting holes are located above the 2.
  • Page 43 8. Secure wiring harness module to top of shredder using self tapping screw (30). 9. Connect 7-pin connector of wiring harness to tractor and test all light functions before actual use. 1. Rubber flap 2. Flap bracket, right 3. Flap bracket, left 5.
  • Page 44 END TOW HITCH INSTALLATION CENTER CUT KIT INSTALLATION 1. Attach lower end tow hitch mount (4) using Block Shredder carriage bolts (26), and lock nuts (25). ARNING 2. Attach tongue lockup bracket (3) using carriage bolts (26), and locknuts (25). 3.
  • Page 45 Assemble Motor and Blade - Figure 58 Install Motor Housing - Figure 59 1. Install elbow (8), adapter (9), elbow (10) and hose 1. Slide motor assembly between shredder center (11) to the IN or PRESSURE side of the hydraulic channel and secure to the left side using two 1/2 motor.
  • Page 46 Figure 60. Hose Assembly 6. Route hose (11) from the IN side of the motor between shredder and rockshaft and attach it to tee (12) on the left side of the center plate. 7. Route hose (11) from the OUT side of the motor between shredder and rockshaft and attach it to tee (12) on the right side of the center plate.

  • Page 47: Dealer Check Lists 47

    DEALER CHECK LISTS PRE-DELIVERY CHECK LIST ___ Point out the safety decals. Explain their meaning and the need to keep them in place and in good (DEALER’S RESPONSIBILITY) condition. Emphasize the increased safety haz- ards when instructions are not followed. Inspect the equipment thoroughly after assembly to make sure that it is set up properly before delivering it ___ Present Operator's Manual and request that cus-...
  • Page 48 NOTES 48 Dealer Check Lists MAN0943 (11/1/2013)

  • Page 49: Index To Parts Lists

    PARTS INDEX FLAIL SHREDDER Center Drive FRAME ASSEMBLY ........50 - 51 FLAIL TUBE ASSEMBLY .
  • Page 50 CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY (Rev. 7/25/2015) 50 Parts MAN0943 (11/1/2013)
  • Page 51 (see page 61) S30CD 1013114 Upper mast plate 1016109 Pull-type PTO shaft, 1-3/4 yoke 1019755 Safety decal set with clutch (see page 57) S20CD, 20020553 Lower 3-point pin assembly S22CD, S25CD, S27CD 22a 90029204 * 5/16 x 1-5/8 Roll pin 1019820...
  • Page 52 FLAIL TUBE ASSEMBLY LEFT RIGHT PART DESCRIPTION DESCRIPTION PART # PART # 1012163 Stub shaft, 2-3/16" 1013109LK 1013108LK 20’ Flail tube w/knives 50531067 AR L-Knife, long 8-1/2", (6 mm) 1013109HD 1013108HD 20’ HD Cotton tube 1019788 AR L-Knife, HD cotton w/knives (Durafaced) (8 mm) 1013109CP 1013108CP...
  • Page 53 STRUT AND CASTER WHEEL ASSEMBLY (CLEVIS STYLE) PART NO DESCRIPTION PART NO DESCRIPTION 1029554 Caster pivot (Includes Item 13) 90025030 3/4 x 6 Hitch pin 1041898 Caster & hub assembly 22411 * 3/16 x 1 Klik pin 1040978 Caster weldment 7069 Bearing cup 1041045...
  • Page 54 STRUT AND CASTER ASSEMBLY (CANTILEVER STYLE) PART NO DESCRIPTION PART NO DESCRIPTION 1029554 Caster Pivot Assembly 20031766 Bearing, Caster Pivot 1030508 Caster Assembly 20031219 Retainer Pin 90509009 Dust Cap 90001221 1/2 NF x 1 HHCS, GR5 20378 7/8 NF Slotted Nut 90025030 3/4 x 6 Hitch Pin 28539...
  • Page 55 ® TYPE A - WEASLER 24K PULL-TYPE PTO SHAFT WITH TORQMASTER CLUTCH S20CD, S22CD, S25CD, S27CD PULL-TYPE MODELS PART DESCRIPTION PART DESCRIPTION 19837 Slide lock repair kit 1.75 ID 1010819 Outer guard & bearing 90318121 Slide lock yoke asy 1.75 ID 1010820 Inner guard &...
  • Page 56 ® TYPE B - WEASLER 24K PULL-TYPE PTO SHAFT WITH TORQMASTER CLUTCH S20CD, S22CD, S25CD, S27CD PULL-TYPE MODELS PART DESCRIPTION PART DESCRIPTION 1016109 PTO complete 1-3/4 20 spline 1010819 Outer guard & bearing 19837 Slide lock repair kit 1.75 ID 1010820 Inner guard &...
  • Page 57 ® WEASLER 24K 2-POINT & 3-POINT PTO SHAFT WITH TORQMASTER CLUTCH S20CD, S22CD, S25CD, S27CD 3-POINT MODELS CD6523 PART DESCRIPTION PART DESCRIPTION 19837 Slide lock repair kit 1.75 ID 10 90317724 Yoke, tube & slip sleeve 90317418 Slide lock yoke asy 1.75 ID 1010805 Friction overrunning clutch asy.
  • Page 58 ® WEASLER 24K TORQMASTER CLUTCH ASSEMBLY S20CD, S22CD, S25CD, S27CD MODELS PART DESCRIPTION PART DESCRIPTION 1010831 Yoke, Clamp style with overrunning 11 90318175 Friction disk clutch & hub asy (10 mm bolts) 12 90318174 Separator plate (includes Items 2 - 10) 13 90003055 M10 x 1.50 x 25 Serrated...
  • Page 59 ® WEASLER AUTOMATIC CLUTCH ASSEMBLY S30CD,MODELS PART NO DESCRIPTION 1019811 Automatic clutch asy complete 1019813 Yoke & hub, 30K auto 1019814 Clutch pack, 30K auto 1010833 Hub clamp assembly 1-3/4 1025874 HHCS, M12-1.75P x 20 mm CL10.9 flanged head 90318165 Wave spring 90318154 Set screw, .312-18 x .25 long...
  • Page 60 ® WEASLER 30K 3-POINT PTO SHAFT WITH AUTOMATIC CLUTCH (OPTIONAL) S30CD 3-POINT MODELS PART DESCRIPTION PART DESCRIPTION 90317455 Safety sign 1026555 PTO Shaft complete 1-3/4 20-spline 1010803 Outer guard & bearing 30K 3-point with automatic clutch 1010804 Inner guard & bearing 19837 Slide lock repair kit 1.75 ID 33347...
  • Page 61 ® TYPE B - WEASLER 30K PULL-TYPE PTO SHAFT WITH AUTOMATIC CLUTCH (OPTIONAL) S30CD PULL-TYPE MODELS PART DESCRIPTION PART DESCRIPTION 1019820 PTO Shaft complete 1-3/4 20-spline 18864 Safety sign 30K pull-type with automatic clutch 1022642 Outer guard & bearing 19837 Slide lock repair kit 1.75 ID 1022643 Inner guard &...
  • Page 62 END TOW AND SAFETY LIGHT ASSEMBLY (Rev. 10/30/2014) 62 Parts MAN0943 (11/1/2013)
  • Page 63 END TOW ASSEMBLY AND SAFETY LIGHT PART LIST PART DESCRIPTION PART DESCRIPTION 1023125 1 Hitch 62521 * 8 1/4 NC Flange Locknut 19407 1 Tow Chain, 10,000 lbs 10378 * 8 1/4 NC x 1" HHCS 1029565 1 Tongue Lock-Up 11900 * 9 1/2 NC Flange Lock Nut 1019834...
  • Page 64 CENTER DRIVE GEARBOX PART DESCRIPTION 1013049 Complete gearbox, Series 800 1019782 Casting, Threaded holes 1019783 Casting, Non-threaded holes 1019784 Pinion shaft/gear asy 27T with bearing cones & bearing cups 90315546 Cross shaft/gear asy 20T 90101150 Bearing cone 90101152 Bearing cup 1019785 Bolt, 3/8-16 x 2.75 SHCS 1019787...
  • Page 65 RUBBER BELTING REF PART DESCRIPTION REF PART DESCRIPTION 1012202 Rubber belting (20 ft & 22 ft) 64824 * 46 3/8 NC x 1-1/2 Carriage bolt (20 ft) 1012202 Rubber belting (25 ft & 27 ft) 64824 * 50 3/8 NC x 1-1/2 Carriage bolt (22 ft) 64824 * 62 3/8 NC x 1-1/2 Carriage bolt (25 ft) 1012202...
  • Page 66 CENTER DEFLECTOR REF PART DESCRIPTION 1016151 Center deflector 301109 * 1/2 NC x 1-1/4 Carriage bolt GR5 11900 * 1/2 NC Flange lock nut Standard hardware, obtain locally HYDRAULIC HOSE ASSEMBLY REF PART DESCRIPTION 12422 Hose, .25 x .25NPT x 90L 31239 1/4 F Swivel Union Tee 66511...
  • Page 67 RUBBER FLAP PART DESCRIPTION PART DESCRIPTION 1 50531089 18 Rubber flap (12" - 20 ft) 1022655 Flap rod (20 ft) 1 50531089 20 Rubber flap (12" - 22 ft) 1022656 Flap rod (22 ft) 1022657 Flap rod (25 ft) 1 50531089 24 Rubber flap (12"...
  • Page 68 CENTER CUTTER KIT (OPTIONAL) 24 - 50530315 25 - 50530263 WARNING ADVERTENCIA HIGH-PRESSURE FLUID HAZARD To prevent serious injury or death: 1. Relieve pressure on system before repairing, adjusting, or disconnecting. 2. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands.

  • Page 69: Bolt Torque Chart

    BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.

  • Page 70: Bolt Size Chart & Abbreviations

    BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 Metric Bolt Thread Sizes 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............. Agriculture MPa............Mega Pascal ASABE....

  • Page 71: Index 71

    INDEX ASSEMBLY Setting Operating Height Setting Outer Trailing Wheels Dealer Set-Up Instructions 40 Starting the Tractor Optional Equipment Stopping the Tractor Center Cut Kit Installation Rubber Belting Installation Turning Rubber Flap Installation Optional Equipment Safety Light Kit Installation Rubber Flaps Pre-Operation Check List (Owner’s Responsibility) DEALER CHECK LISTS Preparing for Operation 19...

  • Page 72: Product Warranty

    BW180XHD, BW1260X, BW1800X, BW240, BW240HD, DS1260, DSO1260, DS1440, TS1680 Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.
  • Page 73 Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
  • Page 74 Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec- tive companies or mark holders. Specifications subject to change without notice.

This manual is also suitable for:

S22cdS25cdS27cdS30cd

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