Carrier 38YZA Installation And Start-Up Instructions Manual

Deluxe 12 seer split-system heat pump with puron refrigerant
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Installation and Start-Up Instructions
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.
Puron® systems operate at higher pressures than standard
R-22 systems. Be certain that service equipment is rated for
Puron®. Some R-22 service equipment may not be accept-
able. Check with your distributor.
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where unit
operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate to
capacity of unit.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 533-80083
Tab 5a 5a
Deluxe 12 SEER Split-System
Heat Pump with Puron® Refrigerant
.
3. Run refrigerant tubes as directly as possible by avoiding
unnecessary turns and bends.
4. Leave some slack between structure and unit to absorb
vibration.
5. When passing refrigerant tubes through the wall, seal opening
with RTV or other pliable silicon-based caulk. (See Fig. 2.)
6. Avoid direct tubing contact with water pipes, duct work, floor
joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with a
rigid wire or strap which comes in direct contact with tubing.
(See Fig. 2.)
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation. (See Fig. 2.)
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
indoor unit of same size when connected by 15 ft of field-supplied
or factory accessory tubing. Add (or subtract) 0.6 oz/ft of 3/8 in.
liquid line for lengths greater (or less) than 15 ft. For proper unit
operation, check refrigerant charge using charging information
located on control box cover or in the Check Charge section of this
instruction.
IMPORTANT: Maximum liquid-line size is 3/8-in O.D. for all
residential applications.
IMPORTANT: Always install the factory-supplied Puron® heat
pump (bi-flow) liquid-line filter drier. If replacing the filter drier,
refer to Product Data Digest for appropriate part number. Obtain
replacement filter driers from your distributor or branch.
Printed in U.S.A.
Form 38YZA-4SI
Fig. 1—Model 38YZA
Pg 1
2-03
Replaces: 38YZA-3SI
38YZA
A98516

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Summary of Contents for Carrier 38YZA

  • Page 1 Consult local building codes and National A98516 Electrical Code (NEC) for special requirements. Fig. 1—Model 38YZA Recognize safety information. This is the safety-alert symbol When you see this symbol on the unit and in instructions or 3.
  • Page 2: Installation

    NOTE: Avoid contact between tubing and structure 3 /8 - IN. DIA TIEDOWN KNOCKOUTS IN BASEPAN (2) PLACES OUTDOOR WALL INDOOR WALL CAULK LIQUID TUBE VAPOR TUBE INSULATION THROUGH THE WALL JOIST ″ VIEW FROM TOP HANGER STRAP (AROUND VAPOR INSULATION TUBE ONLY) VAPOR TUBE...
  • Page 3: Fan Coils

    installed. Use accessory snow stand in areas where prolonged freezing temperatures are encountered. Refer to Installation In- structions packaged with accessories. COIL SENSING BULB EQUALIZER TUBE THERMOSTATIC EXPANSION VALVE A91277 Fig. 5—Typical TXV Installation long. (See Fig. 7.) The defrost thermostat should be located on stub tube.
  • Page 4 4. Remove Teflon washer from bag and install on open end of FEEDER TUBE liquid service valve. (See Fig. 8.) STUB TUBE 5. Remove adapter tube from bag and connect threaded nut to liquid service valve. Tighten nut finger tight, and then using a wrench, tighten an additional 1/2 turn (15 ft-lb).
  • Page 5: Leak Checking

    → Table 1—Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters (In.) TUBE DIAMETER CONNECTION DIAMETER TUBE DIAMETER UNIT (ALTERNATE) SIZE Liquid Vapor Liquid Vapor Vapor 5/8, 7/8 5/8, 7/8 042, 048 1-1/8 Notes: 1. Tube diameters are for lengths up to 50 ft. For tubing lengths greater than 50 ft horizontal and/or 20 ft vertical differential, consult the Application Guideline and Service Manual—Air Conditioners and Heat Pumps Using Puron®...
  • Page 6 5. Repeat this procedure as indicated in Fig. 11. System will then contain minimal amounts of contaminants and water vapor. The unit cabinet must have an uninterrupted or unbroken ground to minimize personal injury if an electrical fault should occur. The ground may consist of electrical wire or EVACUATE metal conduit when installed in accordance with existing electrical codes.
  • Page 7: Sequence Of Operation

    Step 13—Start-Up Should temperature in the dwelling continue to fall, R-W2 is made through second-stage room thermostat. Circuit R-W2 energizes supplemental electric heat. If outdoor temperature falls below setting of outdoor thermostat (field-installed option), contacts To prevent compressor damage or personal injury, observe close to bring on an additional bank of supplemental electric heat.
  • Page 8: Unit Charge

    TYPICAL HEAT HP THERMOSTAT PUMP FAN COIL 24 VAC HOT 24 VAC COM HEAT STAGE 2 COOL/HEAT STAGE 1 INDOOR FAN RVS COOLING EMERGENCY IF AVAILABLE HEAT A02325 Fig. 13—Generic Wiring Diagram (See Thermostat Installation Instructions for wiring specific unit combinations) LEGEND 24-V FACTORY WIRING 24-V FIELD WIRING...
  • Page 9: Care And Maintenance

    dip tube that allows liquid refrigerant to flow from cylinder in Table 3—Required Liquid-Line Temperature (°F) upright position. Check cylinder label for correct position to allow REQUIRED SUBCOOLING TEMPERATURE LIQUID PRESSURE AT liquid flow. (°F) SERVICE VALVE (PSIG) COOLING ONLY PROCEDURE NOTE: If subcooling charging conditions are not favorable, charge must be weighed in accordance with unit rating plate ±0.6 oz/ft of 3/8-in.
  • Page 10 PURON®—(R410A) QUICK REFERENCE GUIDE • Puron® refrigerant operates at 50-70 percent higher pressures than R-22. Be sure that servicing equipment and replacement components are designed to operate with Puron®. • Puron® refrigerant cylinders are rose colored. • Recovery cylinder service pressure rating must be 400 psig. DOT 4BA400 or DOT BW400. •...
  • Page 12: Service Training

    [ ] Packaged Service Training [ ] Classroom Service Training A94328 Copyright 2003 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 38yza4si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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