Yamaha FZ6RA Owner's Manual
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Yamaha FZ6RA Owner's Manual

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Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
FZ6RA(C)
LIT-11626-24-54
36P-28199-12

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Summary of Contents for Yamaha FZ6RA

  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL FZ6RA(C) LIT-11626-24-54 36P-28199-12...
  • Page 2 EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha FZ6RA(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10193 FZ6RA(C) OWNER’S MANUAL ©2010 by Yamaha Motor Corporation, U.S.A. 1st edition, October 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS LOCATION OF IMPORTANT Rear view mirrors ......4-19 Checking the engine idling LABELS ..........1-1 Adjusting the shock absorber speed ........7-20 assembly ........4-19 Checking the throttle grip free SAFETY INFORMATION ....2-1 Sidestand ........4-20 play ........... 7-21 Ignition circuit cut-off system ..
  • Page 7 U.S.A. STREET AND Battery ..........7-34 ENDURO MOTORCYCLE Replacing the fuses ......7-35 LIMITED WARRANTY ....10-7 Replacing the headlight bulb ..7-36 YAMAHA EXTENDED SERVICE Replacing the tail/brake light (Y.E.S.) ........10-9 bulb ...........7-37 Replacing a turn signal light bulb ...........7-38 Replacing the license plate light bulb ...........7-39...

  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 5,6,7,8...
  • Page 9 LOCATION OF IMPORTANT LABELS NOTICE Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 4B5-2815K-00 WARNING Improper loading can cause loss of control. Read owner’s manual for proper loading. 3JJ-28446-A1...
  • Page 10 LOCATION OF IMPORTANT LABELS 7 California only 8 California only...
  • Page 11 LOCATION OF IMPORTANT LABELS...
  • Page 12 LOCATION OF IMPORTANT LABELS 1 California only...

  • Page 13: Safety Information

    SAFETY INFORMATION EAU10287 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
  • Page 14 SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective Apparel...
  • Page 15 Yamaha accessories, which are avail- Shifting weights can create a sud- accessories to your motorcycle. Use able only from a Yamaha dealer, have den imbalance. Make sure that ac- extra care when riding a motorcycle been designed, tested, and approved cessories and cargo are securely that has added cargo or accessories.

  • Page 16: Specifications

    SAFETY INFORMATION modifications not specifically recom- clearance or cornering clearance, tor and may limit control ability, mended by Yamaha, even if sold and limit suspension travel, steering therefore, such accessories are installed by a Yamaha dealer. travel or control operation, or ob- not recommended.
  • Page 17 SAFETY INFORMATION Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement.

  • Page 18: Description

    DESCRIPTION EAU10410 Left view 1. Air filter element (page 7-19) 9. Engine oil drain bolt (page 7-13) 2. Passenger seat lock (page 4-14) 3. Main fuse (page 7-35) 4. Fuse box (page 7-35) 5. Storage compartment (page 4-18) 6. Owner’s tool kit (page 7-2) 7.

  • Page 19: Right View

    DESCRIPTION EAU10420 Right view 1. Helmet holder (page 4-17) 9. Brake pedal (page 4-10) 2. Battery (page 7-34) 10.Shock absorber assembly spring preload adjusting ring (page 4-19) 3. Rear brake fluid reservoir (page 7-27) 4. Engine oil filler cap (page 7-13) 5.

  • Page 20: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-9) 2. Left handlebar switches (page 4-8) 3. Main switch/steering lock (page 4-1) 4. Multi-function meter unit (page 4-5) 5. Front brake fluid reservoir (page 7-27) 6. Right handlebar switches (page 4-8) 7.

  • Page 21: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10661 To lock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.

  • Page 22: Indicator Lights And Warning Lights

    4. Engine trouble warning light “ ” 5. Oil level warning light “ ” a Yamaha dealer check the electrical 6. Coolant temperature warning light “ ” circuit. EAU11020 Turn signal indicator light “...
  • Page 23 2.5 seconds. If this occurs, the coolant temperature in the ra- have a Yamaha dealer check the diator. vehicle. If the engine overheats, see page 7-44 for further instructions.
  • Page 24 INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Coolant temperature is dis- OK. Go ahead with riding. (104–242 °F) played. Stop the vehicle and allow it to idle until 117–134 °C Coolant temperature flashes.

  • Page 25: Multi-Function Meter Unit

    If this oc- an odometer curs, have a Yamaha dealer check the two tripmeters (which show the self-diagnosis system. (See page 4-8 distance traveled since they were...
  • Page 26 INSTRUMENT AND CONTROL FUNCTIONS Tachometer Clock 5. Push the “RESET” button to set the minutes. 6. Push the “SELECT” button and then release it to start the clock. Odometer and tripmeter modes 1. Tachometer 1. Clock 2. Tachometer red zone The clock displays when the key is The electric tachometer allows the rider turned to “ON”.
  • Page 27 3 NOTICE and traveling 5 km (3 mi). seconds. If this occurs, have a Yamaha Do not continue to operate the en- dealer check the electrical circuit. gine if it is overheating.

  • Page 28: Handlebar Switches

    ” before starting note the code number, and then have a the engine. Set this switch to “ ” to Yamaha dealer check the vehicle. stop the engine in case of an emergen- ECA11590 cy, such as when the vehicle overturns NOTICE or when the throttle cable is stuck.

  • Page 29: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12711 EAU12820 EAU12871 Start switch “ ” Clutch lever Shift pedal Push this switch to crank the engine with the starter. See page 6-1 for start- ing instructions prior to starting the en- gine. EAU41700 The engine trouble warning light will come on when the key is turned to “ON”...

  • Page 30: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU26823 EAU12941 EAU13074 Brake lever Brake pedal Fuel tank cap The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Brake pedal 1.

  • Page 31: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU13221 Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10881 WARNING not properly closed and locked.

  • Page 32: Fuel Tank Breather/Overflow Hose

    Before operating the motorcycle: as well as to the exhaust system. Check the fuel tank breather/over- flow hose connection. Your Yamaha engine has been de- Check the fuel tank breather/over- signed to use regular unleaded gaso- flow hose for cracks or damage, line with a pump octane number and replace it if damaged.

  • Page 33: Catalytic Converter

    INSTRUMENT AND CONTROL FUNCTIONS Make sure that the end of the fuel EAU13433 ECA10701 Catalytic converter NOTICE tank breather/overflow hose is po- This model is equipped with a catalytic sitioned inside of the clamp. Use only unleaded gasoline. The use converter in the exhaust system.

  • Page 34: Seats

    INSTRUMENT AND CONTROL FUNCTIONS EAU47361 To install the passenger seat Seats 1. Insert the projection on the rear of the passenger seat into the seat Passenger seat holder as shown, and then push the front of the seat down to lock it To remove the passenger seat in place.

  • Page 35: Adjusting The Rider Seat Height

    INSTRUMENT AND CONTROL FUNCTIONS EAU47450 Adjusting the rider seat height The rider seat height can be adjusted to one of two positions to suit the rider’s preference. The rider seat height was adjusted to the lower position at delivery. 1. Seat holder 1.
  • Page 36 INSTRUMENT AND CONTROL FUNCTIONS 4. Insert the projection on the front of the rider seat into seat holder B as shown. 1. Bolt 1. Rider seat height position adjuster 2. “L” mark 6. Install the passenger seat. 3. Adjuster bracket 1.

  • Page 37: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS 5. Align the upper bolt holes in the EAU47351 Helmet holder rider seat with the bolt holes in the seat brackets, and then install the bolts. 1. Helmet 2. Helmet holding cable 1. Helmet holder 3. Helmet holder 2.

  • Page 38: Storage Compartment

    Do not exceed the maximum EAU46831 Storage compartment Handlebar position load of FZ6RA 188 kg (414 lb) The handlebar can be adjusted to one FZ6RAC 187 kg (412 lb) for the of two positions to suit the rider’s pref- vehicle.

  • Page 39: Rear View Mirrors

    INSTRUMENT AND CONTROL FUNCTIONS EAU47260 EAU47000 Rear view mirrors Adjusting the shock absorber The rear view mirrors of this vehicle can assembly be folded forward for parking in narrow This shock absorber assembly is spaces. Fold the mirrors back to their equipped with a spring preload adjust- original position before riding.

  • Page 40: Sidestand

    EAU15304 this system regularly and have a Sidestand open the cylinder assembly. Yamaha dealer repair it if it does not The sidestand is located on the left side Do not subject the shock ab- function properly. of the frame. Raise the sidestand or...

  • Page 41: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled.
  • Page 42 INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.

  • Page 43: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 7-16 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 44 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-21, 7-30 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-30 •...
  • Page 45 • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 4-20 • If system is not working correctly, have Yamaha dealer check vehicle.

  • Page 46: Operation And Important Riding Points

    Yamaha dealer. The transmission is in the neutral gine in case of a turnover. In this position.

  • Page 47: Shifting

    NOTICE tral position. The neutral indicator light should come on. If not, ask a Even with the transmission in Yamaha dealer to check the elec- the neutral position, do not trical circuit. coast for long periods of time 3. Start the engine by pushing the with the engine off, and do not start switch.

  • Page 48: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.

  • Page 49: Parking

    Yamaha dealer check the vehi- touch them and be burned. cle. Do not park on a slope or on soft...

  • Page 50: Periodic Maintenance And Adjustment

    – possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 2-1 for more in- graphical location, and individual use, dealers are trained and equipped to...

  • Page 51: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 52: Periodic Maintenance Chart For The Emission Control System

    From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601...
  • Page 53 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months Evaporative emis-...

  • Page 54: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU32186 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months...
  • Page 55 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
  • Page 56 24 months. Front and rear brake √ √ √ √ √ √ 24 * • Check operation. switches • Apply Yamaha chain and cable √ √ √ √ √ √ 25 * Control cables lube or engine oil thoroughly.
  • Page 57 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...

  • Page 58: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 EAU46740 Removing and installing cowl- Cowling A ings and panels To remove the cowling The cowlings and panels shown need Remove the bolts, and then take the to be removed to perform some of the cowling off.
  • Page 59 PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the quick fastener and the bolts, and then take the cowl- ing off. 1. Turn signal light lead 3. Install cowling A. 2. Guide 3. Turn signal light lead coupler EAU46770 Panel A 1. Cowling B To install a cowling 2.
  • Page 60 PERIODIC MAINTENANCE AND ADJUSTMENT 1. Panel A 1. Panel B 3. Pull the panel backward to remove 2. Bolt 2. Quick fastener 3. Quick fastener 3. Bolt 2. Slide the panel backward, and To install the panel then lift up the rear of the panel Place the panel in the original position, slightly.

  • Page 61: Checking The Spark Plugs

    Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 13 Nm (1.3 m·kgf, 9.4 ft·lbf)

  • Page 62: Canister (For California Only)

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 EAU46721 Canister (for California only) Engine oil and oil filter car- If a torque wrench is not available when tridge installing a spark plug, a good estimate The engine oil level should be checked of the correct torque is 1/4–1/2 turn before each ride.
  • Page 63 PERIODIC MAINTENANCE AND ADJUSTMENT 6. Insert and tighten the engine oil dipstick, and then install and tight- en the oil filler cap. To change the engine oil (with or without oil filter cartridge replace- ment) 1. Remove cowling B. (See page 7-9.) 2.
  • Page 64 PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 9-1. An oil filter wrench is available at a Oil quantity: Yamaha dealer. Without oil filter cartridge replace- ment: 6. Apply a thin coat of clean engine 2.50 L (2.64 US qt, 2.20 Imp.qt)

  • Page 65: Coolant

    1. Coolant reservoir correct, immediately turn the engine tion. 2. Maximum level mark off and have a Yamaha dealer check 3. Minimum level mark the vehicle. 5. If the coolant is at or below the The coolant level must be checked 11.
  • Page 66 EAU47321 To change the coolant water has been added to the 1. Place the vehicle on a level sur- coolant, have a Yamaha dealer face and let the engine cool if nec- check the antifreeze content of essary. the coolant as soon as possible, 2.
  • Page 67 PERIODIC MAINTENANCE AND ADJUSTMENT 7. Drain the coolant from the coolant 11. Install the coolant reservoir and its reservoir by turning it upside down. cover by placing them in the origi- 8. Remove the coolant drain bolt and nal position, and then installing the its gasket to drain the cooling sys- bolts.

  • Page 68: Replacing The Air Filter Element

    19. Start the engine, and then check the vehicle for coolant leakage. If 1. Fuel tank bolt coolant is leaking, have a Yamaha 1. Air filter element 4. Remove the air filter case cover by dealer check the cooling system.

  • Page 69: Checking The Engine Idling Speed

    1. Original position (paint mark) nected and routed, and that they 9. Install the fuel tank bolts. are not pinched. If any hose is 10. Install the panels. damaged, have a Yamaha dealer 11. Install the rider seat. replace the hose before starting 7-20...

  • Page 70: Checking The Throttle Grip Free Play

    To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart.
  • Page 71 Rear: have a Yamaha dealer replace 250 kPa (2.50 kgf/cm², 36 psi) the tire immediately. FZ6RA 90–188 kg (198–414 lb) The replacement of all wheel- FZ6RAC 90–187 kg (198–412 lb): Front: and brake-related parts, includ- 250 kPa (2.50 kgf/cm², 36 psi)
  • Page 72 After extensive tests, only the tires list- ficient use of these tires. ed below have been approved for this Use only the specified replace- model by Yamaha Motor Co., Ltd. ment tires. Other tires may run the danger of bursting at super Front tire: high speeds.

  • Page 73: Cast Wheels

    If any 2. Remove cowlings A and B. (See damage is found, have a Yamaha page 7-9.) dealer replace the wheel. Do not 3. Loosen the locknut further down attempt even the smallest repair to the clutch cable.

  • Page 74: Checking The Brake Lever Free Play

    5. Tighten the locknut. 6. Install the cowlings. There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system. EWA14211 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.

  • Page 75: Brake Light Switches

    EAU22392 indicator groove has almost disap- Brake light switches Checking the front and rear peared, have a Yamaha dealer replace brake pads the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals spec-...

  • Page 76: Checking The Brake Fluid Level

    Observe these precautions: brake fluid level goes down sud- 1. Minimum level mark When checking the fluid level, denly, have a Yamaha dealer Rear brake make sure that the top of the brake check the cause. fluid reservoir is level.

  • Page 77: Changing The Brake Fluid

    EAU22731 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the TIP after the periodic maintenance if necessary.

  • Page 78: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND ADJUSTMENT chain slack will overload the en- EAU23025 Cleaning and lubricating the gine as well as other vital parts drive chain of the motorcycle and can lead The drive chain must be cleaned and to chain slippage or breakage. lubricated at the intervals specified in To prevent this from occurring, the periodic maintenance and lubrica-...

  • Page 79: Checking And Lubricating The Cables

    Yamaha dealer at the intervals speci- ed if necessary. If a cable is damaged fied in the periodic maintenance chart.

  • Page 80: Checking And Lubricating The Brake And Shift Pedals

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU44272 EAU23142 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease brake and shift pedals brake and clutch levers Brake pedal Brake lever Shift pedal Clutch lever The operation of the brake and shift The operation of the brake and clutch pedals should be checked before each levers should be checked before each...

  • Page 81: Checking And Lubricating The Sidestand

    The operation of the sidestand should The swingarm pivots must be lubricat- be checked before each ride, and the ed by a Yamaha dealer at the intervals sidestand pivot and metal-to-metal specified in the periodic maintenance contact surfaces should be lubricated if and lubrication chart.

  • Page 82: Checking The Front Fork

    WARNING! To avoid injury, of it falling over. have a Yamaha dealer check or re- [EWA10751] securely support the vehicle so 2. Hold the lower ends of the front pair it.

  • Page 83: Checking The Wheel Bearings

    EWA10760 WARNING To charge the battery Electrolyte is poisonous and Have a Yamaha dealer charge the bat- dangerous since it contains sul- tery as soon as possible if it seems to furic acid, which causes severe have discharged. Keep in mind that the...

  • Page 84: Replacing The Fuses

    PERIODIC MAINTENANCE AND ADJUSTMENT battery tends to discharge more quickly is turned to “OFF”, then con- EAU47470 Replacing the fuses if the vehicle is equipped with optional nect the positive lead before The main fuse and the fuse box, which electrical accessories.

  • Page 85: Replacing The Headlight Bulb

    4. If the fuse immediately blows 1. Turn the key to “OFF” and turn off using a cloth moistened with al- again, have a Yamaha dealer the electrical circuit in question. cohol or thinner. check the electrical system.

  • Page 86: Replacing The Tail/Brake Light Bulb

    1. Tail/brake light bulb socket and then connect the coupler. 4. Remove the burnt-out bulb by pull- 6. Install the cowlings. ing it out. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Headlight bulb cover 2. Headlight coupler 7-37...

  • Page 87: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU43004 Replacing a turn signal light bulb 1. Remove the turn signal light unit by removing the screw. 1. Tail/brake light bulb 1. Turn signal light bulb socket 2. Tail/brake light bulb socket 3. Remove the burnt-out bulb by pull- 5.

  • Page 88: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24313 EAU24350 Replacing the license plate Supporting the motorcycle light bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the license plate light unit when removing the front and rear by removing the screws.

  • Page 89: Front Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the EAU24360 2. Lift the front wheel off the ground Front wheel frame in front of the rear wheel or under according to the procedure in the each side of the swingarm. previous section “Supporting the EAU47421 motorcycle”.

  • Page 90: Rear Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU43101 6. Push down hard on the handlebar EAU25080 To install the front wheel Rear wheel several times to check for proper 1. Lift the wheel up between the fork fork operation. legs. EAU34414 To remove the rear wheel 2.
  • Page 91 PERIODIC MAINTENANCE AND ADJUSTMENT 3. Lift the rear wheel off the ground 6. While supporting the brake caliper EAU34434 To install the rear wheel according to the procedure on and slightly lifting the wheel, pull 1. Install the wheel and the brake cal- page 7-39.

  • Page 92: Troubleshooting

    Locknut: self. However, should your motorcycle 16 Nm (1.6 m·kgf, 12 ft·lbf) require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 93: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 94 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 95: Motorcycle Care And Storage

    Be ble. Rust and corrosion can develop Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10772 used. A rusty exhaust pipe may go un- advice on what products to use be- NOTICE fore cleaning the vehicle.
  • Page 96 MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- plenty of water, as it is harmful den part of the windshield to Salt sprayed on roads in the winter may to plastic parts. make sure that it does not leave remain well into spring.

  • Page 97: Storage

    WARNING ing it with a tarp, while it is still Contaminants on the brakes or tires Consult a Yamaha dealer for ad- wet, will allow water and humid- can cause loss of control. vice on what products to use.
  • Page 98 MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel e. Remove the spark plug caps stabilizer (if available) to prevent from the spark plugs, and then Make any necessary repairs before the fuel tank from rusting and the install the spark plugs and the storing the motorcycle.

  • Page 99: Specifications

    Spark plug gap: –20 –10 0 10 20 30 40 50 ˚C Curb weight: 0.7–0.8 mm (0.028–0.031 in) FZ6RA 212 kg (467 lb) Clutch: Recommended engine oil grade: FZ6RAC 213 kg (470 lb) Clutch type: API service SG type or higher, JASO...
  • Page 100 Wheel type: 3rd: Loading: Cast wheel 1.556 (28/18) Maximum load: Rim size: 4th: FZ6RA 188 kg (414 lb) 17M/C x MT4.50 1.333 (32/24) FZ6RAC 187 kg (412 lb) Front brake: 5th: (Total weight of rider, passenger, cargo and Type: 1.190 (25/21)
  • Page 101 SPECIFICATIONS Electrical system: Coolant temperature warning light: Ignition system: Engine trouble warning light: Charging system: Fuses: AC magneto Battery: Main fuse: 30.0 A Model: Headlight fuse: GT12B-4 15.0 A Voltage, capacity: Signaling system fuse: 12 V, 10.0 Ah 15.0 A Headlight: Ignition fuse: Bulb type:...

  • Page 102: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 103 This informa- illustration. This label shows specifica- tion will be needed when ordering tions related to exhaust emissions as spare parts from a Yamaha dealer. required by federal law, state law and Environment Canada. 10-2...

  • Page 104: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 105: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 106: Maintenance Record

    CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 107 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months 10-6...

  • Page 108: Yamaha Motor

    CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
  • Page 109 CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.

  • Page 110: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 111 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 112 INDEX Engine trouble warning light ....4-5 Air filter element, replacing ....7-19 Neutral indicator light ......4-2 Front and rear brake pads, checking..7-26 Noise regulation ........10-4 Front fork, checking ......7-33 Battery........... 7-34 Fuel............4-11 Brake and clutch levers, Oil level warning light ......
  • Page 113 INDEX Tires............7-21 Tool kit ............ 7-2 Troubleshooting........7-43 Troubleshooting charts ......7-44 Turn signal indicator light......4-2 Turn signal light bulb, replacing.... 7-38 Turn signal switch........4-8 Valve clearance ........7-21 Vehicle Emission Control Information label............ 10-2 Vehicle identification number....10-1 Warranty, extended ......
  • Page 116 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010.11-0.6×1 CR...

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