Table of Contents
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installer:
leave this manual with the ap-
pliance.
consumer: retain this manual for future
reference.
WarninG: if the information in these in-
structions are not followed exactly, a fire
or explosion may result causing property
damage, personal injury or loss of life.
— Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHat tO DO iF YOu SMell GaS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
— installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
inStallatiOn
inStructiOnS anD
OWner'S Manual
Direct Vent
Wall Furnace
StanDarD MODelS:
HWDV080DV(n,P)-2
HWDV181DV(n,P)-2
MODelS WitH BlOWer:
HWDV080BDV(n,P)-2
HWDV181BDV(n,P)-2
this appliance may be installed in an after-
market, permanently located, manufactured
home (uSa only), or mobile home, where not
prohibited by state or local codes.
this appliance is only for use with the type of gas
indicated on the rating plate. this appliance is
not convertible for use with other gases, unless
a certified kit is used.
WarninG: if not installed, operated, and
maintained in accordance with the manufactur-
er's instructions, this product could expose you
to substances in fuel or from fuel combustion
which can cause death or serious illness.
DO nOt return tHiS PrODuct tO
tHe StOre WHere YOu PurcHaSeD
it. iF YOu are MiSSinG PartS, Or
HaVe
anY
eMPire cOMFOrt SYSteMS inc. at
(877) 459-1583.
GAS-FIRED
PrOBleMS,
cOntact
Page 1
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Table of Contents
Related Manuals for HouseWarmer HWDV080DVN-2
Summary of Contents for HouseWarmer HWDV080DVN-2
- Page 1 inStallatiOn inStructiOnS anD OWner'S Manual Direct Vent Wall Furnace StanDarD MODelS: HWDV080DV(n,P)-2 HWDV181DV(n,P)-2 MODelS WitH BlOWer: HWDV080BDV(n,P)-2 HWDV181BDV(n,P)-2 GAS-FIRED installer: leave this manual with the ap- pliance. consumer: retain this manual for future reference. this appliance may be installed in an after- market, permanently located, manufactured WarninG: if the information in these in- home (uSa only), or mobile home, where not...
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Page 2: Table Of Contents
taBle OF cOntentS SectiOn PaGe carton contents ....................... 3 Hardware Packets ....................4 tools needed ......................4 Gas Specifications ..................... 5 Specifications ......................5 High Altitude Specifications ..................5 unit Dimensions ....................... 6 important Safety information ................7 Safety information for users of lP-Gas ..............8 introduction ...................... -
Page 3: Carton Contents
cartOn cOntentS DIRECT VENT HEATER (INSIDE WALL MOUNTING PLATE ATTACHED ON BACK) INSTALLATION TEMPLATE (TEMPLATE FOR HWDV080 ON REVERSE SIDE) VENT KIT HEATER HARDWARE PACKET HARDWARE PACKET VENT SHIELD OUTSIDE WALL MOUNTING PLATE INLET & OUTLET TUBES & VENT CAP 27536-0-0610 Page 3... -
Page 4: Hardware Packets
HarDWare PacKetS VENT KIT HEATER HARDWARE PACKET HARDWARE PACKET NYLON WASHER (2) #10 X ½” PHILLIPS HEX HEAD SCREW (3) PLASTIC TOGGLE (6) #10 X 2 ½” HEX HEAD SCREW (4) #10 X 1 ½ ” SLOTTED HEX HEAD SCREW (6) tOOlS neeDeD PHILLIPS SCREW DRIVER 5/16 NUT DRIVER... -
Page 5: Gas Specifications
GaS SPeciFicatiOnS MODel Fuel MaXiMuM inPut MiniMuM inPut HWDV080(B)DV 8,000 Btu/hr 5,000 Btu/hr Propane/LP -- Natural gas 9,000 Btu/hr NAT HWDV181(B)DV 18,000 Btu/hr 9,500 Btu/hr LP Natural gas: 4" water column pressure ManiFOlD PreSSure Propane/LP gas: 10.0" water column pressure Gas Inlet 3/8"... -
Page 6: Unit Dimensions
unit DiMenSiOnS MAKE SURE THAT APPLIANCE IS SUITABLE FOR THE GAS SUPPLY AVAILABLE: natural GaS OR PROPANE/LP. Page 6 27536-0-0610... -
Page 7: Important Safety Information
iMPOrtant SaFetY inFOrMatiOn children and adults should be alerted to the haz- More frequent cleaning may be required due to ex- ards of high surface temperatures and should stay cessive lint from carpeting, bedding material etc. it away to avoid burns or clothing ignition. is imperative that control compartments, burners, and circulating air passageways of the appliance be any safety screen or guard removed for servicing... -
Page 8: Safety Information For Users Of Lp-Gas
SaFetY inFOrMatiOn FOr uSerS OF lP-GaS Propane (LP-Gas) is a flammable gas which can cause fires with the members of your household. Someday when there and explosions. in its natural state, propane is odorless and may not be a minute to lose, everyone's safety will depend on colorless. -
Page 9: Introduction
intrODuctiOn Qualified Installing Agency Always consult your local Building Department regarding regu- Installation and replacement of gas piping, gas utilization equip- lations, codes or ordinances which apply to the installation of a ment or accessories and repair and servicing of equipment shall direct vent wall furnace. be performed by a qualified agency. The term “qualified agency” instructions to installer means any individual, firm, corporation or company which either ... -
Page 10: Requirements For Massachusetts
reQuireMentS FOr MaSSacHuSettS For all side wall horizontally vented gas fueled equipment installed 3. SIGNAGE. A metal or plastic identification plate shall be per- in every dwelling, building or structure used in whole or in part manently mounted to the exterior of the building at a minimum for residential purposes, including those owned or operated by the height of eight (8) feet above grade directly in line with the Commonwealth and where the side wall exhaust vent termination exhaust vent terminal for the horizontally vented gas fueled ... -
Page 11: Termination Clearances
terMinatiOn clearanceS Description uS installations Clearance above grade, veranda, porch, deck, or balcony 12 inches (305 mm) Clearance to window or door that may be open 6 inches (152 mm) for appliance ≤ 10,000 Btuh (3 kW), 9 inches (229 mm) for appliances > 10,000 Btuh (3 kW) and ≤ 50,000 Btuh (15 kW), 12 inches (305 mm) for appliances >... -
Page 12: Gas Supply
GaS SuPPlY installing a new Main Gas cock locating Gas Supply Each appliance should have its own manual gas cock. The gas line can enter the unit either through the floor or outside wall. The gas line opening should be made at this time. Location A manual main gas cock should be located in the vicinity of of the opening will be determined by the position of floor joists ... -
Page 13: Clearances
GaS SuPPlY (continued) Pressure testing of the Gas Supply System checking Manifold Pressure To check the inlet pressure to the gas valve, a 1/8" (3 mm) N.P.T. Both Propane and Natural have a pressure regulator attached to plugged tapping, accessible for test gauge connection, must be the gas valve. -
Page 14: Installation Location
inStallatiOn lOcatiOn location - all Models For large homes or spread-out floor plans, two or more furnaces are recommended. Select a location near the center of the space to be heated. Overflow heat will circulate through doorways into adjacent rooms. Do not locate furnace where a door could swing over the outer casing. See Figure 4. The furnace is to be located on an outside wall. Locate wall studs so that wall opening will be located between wall studs. -
Page 15: Installation Overview
inStallatiOn OVerVieW WarninG: any change to this heater or its control can be dangerous. Provide adequate clearances and accessibility for purposes of servicing and proper operation. A manufactured home (USA only) installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 or, when such standard is not applicable, the Standard for Manufactured Home Installations, ANSI Z225.1. -
Page 16: Installation Overview
TUBE appliances may result in property damage or personal injury. inStallatiOn OF HOuSeWarMer PrODuct inStallatiOn anD anY rePairS tO tHiS aPPliance MuSt Be DOne BY a QualiFieD SerVice PerSOn. WarninG: read the installation instructions thoroughly before cutting or drilling any holes for installation. -
Page 17: Interior Installation
3 and page 18, box 4). Housewarmer recommends the use of the wall template to properly cut the wall holes and place the heater. If the template is damaged or not included, refer to the table and graphic below for proper alignment of the wall holes and heater.. Be sure the baseboard does not get in the way. - Page 18 interiOr inStallatiOn MARKING FOR WALL HOLE MARKING FOR Remove the template from the wall after the holes are marked. WALL MOUNTING PLATE HOLES The hole location markings should be present on the wall. FLOOR LINE MARKING FOR GAS INLET HOLE Pilot Hole Drill a pilot hole inside of the traced circle so that a saw can be...
- Page 19 interiOr inStallatiOn Use a saw to cut the holes out of the wall and discard the inner circle debris. The wall is now prepared for the installation of the unit. Before installing unit, remove wall mounting plate from back of unit. Push on bottom of casing door to open it.
- Page 20 interiOr inStallatiOn Line up the two (2) tabs on the top of the wall mounting plate with the holes in the back of the unit. Slide the back of the unit onto the tabs of the wall mounting plate. Secure the back of the unit into place using two (2) screws. Place one white nylon washer (provided) on each peg on the casing door.
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Page 21: Cutting The Vent Tubes
cuttinG tHe Vent tuBeS nOte: Flue outlet tube and air inlet tube should be measured and cut to the proper length from the back of the unit to the outside wall of the house. See page 22, boxes 3 and 4. iMPOrtant: The appliance’s venting system should be inspected at least once a year and immediately cleaned if necessary. -
Page 22: Cutting The Vent Tubes
cuttinG tHe Vent tuBeS With the furnace installed on wall the 5" (127 mm) diameter air inlet tube and 3" (76 mm) diameter flue outlet tube are to be marked and cut using the following procedure. After cutting the tubes, each tube should be individually checked for proper length before installing by fitting in place. Attach 5" (127 mm) diameter air inlet tube onto the collar of air drop assembly. -
Page 23: Exterior Installation Of The Venting
eXteriOr inStallatiOn OF tHe VentinG nOte: Flue outlet tube and air inlet tube should be measured and cut to the proper length from the back of the unit to the outside wall of the house. There should be little to no venting showing on the outside of the house. Place caulking (not provided) beneath the edge of the outside wall mounting plate. - Page 24 eXteriOr inStallatiOn OF tHe VentinG If installing onto vinyl, aluminum, or any type of siding that may warp or discolor, attach vent shield using two of the screws that attach the outside wall mounting plate. 3” DIA. VENT CAP COLLAR FURNACE CEMENT Apply furnace cement (not provided) to 3" (76 mm) diameter flue ...
- Page 25 OF tHe VentinG Attach vent cap into the 3" (76 mm) diameter flue outlet tube. Attach vent cap to outside wall mounting plate with (3) #10 x 1/2" (13 mm) screws provided. Installation of this Housewarmer product is complete. 27536-0-0610 Page 25...
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Page 26: Reassembly And Resealing Vent-Air Intake System
reaSSeMBlY anD reSealinG Vent-air intaKe SYSteM When vent-air intake system is removed for servicing the furnace, the following steps will assure proper reassembly and resealing of the vent-air intake assembly. Remove old furnace cement from flue outlet collar on combustion chamber and collar of vent cap. Remove old furnace cement from both ends of 3" (76 mm) diameter flue outlet tube. - Page 27 reaSSeMBlY anD reSealinG Vent-air intaKe SYSteM If installing onto a vinyl sided exterior wall, attach vinyl siding vent shield using two of the screws that attach the outside wall plate. 3” DIA. VENT CAP COLLAR FURNACE CEMENT Apply furnace cement to 3" (76 mm) diameter flue outlet collar on combustion chamber and to 3" (76 mm) diameter collar on vent cap.
- Page 28 reaSSeMBlY anD reSealinG Vent-air intaKe SYSteM Attach vent cap into the 3" (76 mm) diameter flue outlet tube. Attach vent cap to outside wall mounting plate with (3) #10 x 1/2" (13 mm) screws provided. Reassembly and resealing vent-air intake system is completed. Page 28 27536-0-0610...
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Page 29: Installation Of Optional Blower Kit Hw125Scb
inStallatiOn OF OPtiOnal BlOWer Kit HW125ScB Remove front panel of heater by opening, then lifting one side out then the other. Be careful not to loose the white nylon washers on the front panel. Disconnect the power cord from the blower assembly. Remove ground screw from blower mounting bracket. - Page 30 inStallatiOn OF OPtiOnal BlOWer Kit HW125ScB Insert blower into bottom of heater, slide blower bracket into the two location stabilization tabs and attach with four (4) screws (provided). note: It is necessary to use all four (4) screws to tighten down the blower in order to reduce vibration noise. Insert power cord through the hole in the bottom of the heater.
- Page 31 inStallatiOn OF OPtiOnal BlOWer Kit HW125ScB Reconnect power cord to blower assembly. Attach ground wires from the blower and power cord to the blower mounting bracket. Slide fan control into the tabs on the right side of the chamber support. 27536-0-0610 Page 31...
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Page 32: Installation Of Optional Blower Kit Hw125Scb
inStallatiOn OF OPtiOnal BlOWer Kit HW125ScB CAREFULLY BEND If the fan control does not stay in place after installation, remove the fan control and gently bend the flanges in either direction as needed and slide it back into place. A slight bend is all that will be necessary. DO NOT use excessive force or tools to bend the flanges or breakage may occur. -
Page 33: Before Operating Appliance
BeFOre OPeratinG aPPliance WARNING improper installation, adjustments, alterations, service or maintenance can cause property damage, personal injury or loss of life. installation and service must be conducted by a Qualified Service Person. Under no circumstances should these heaters be modified. In case of gas leaks, close gas valve and call your Qualified Ser- vice Person. attentiOn inStaller: inStruct YOur cuStOMer aBOut tHe cOrrect OPeratiOn OF tHe aPPliance BeFOre YOu leaVe. - Page 34 BeFOre OPeratinG aPPliance Do not use gases other than those indicated on the heater’s rating plate label. Due to high temperature, the appliances should be located out of traffic and away from furniture and draperies. Do not place clothing or other flammable material on or near the appliance. Do not dry clothes over heater. Blockage of hot air outlet will cause overheating of appliance, and possible fire.
- Page 35 BeFOre OPeratinG aPPliance Do not touch grill while operating. Avoid burning yourself. Avoid blocking air inlet and hot air outlet. Do not place flammable elements on or near the heater. iMPOrtant: Under no circumstances should this appliance be modified. Do not operate this appliance if any parts have been removed for service. 27536-0-0610 Page 35...
- Page 36 BeFOre OPeratinG aPPliance WHat tO DO iF YOu SMell GaS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
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Page 37: Operating Instructions
OPeratinG inStructiOnS FOR YOUR SAFETY READ BEFORE LIGHTING WarninG: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury, or loss of life. Installation and service must be performed by a qualified installer, service agency or the gas supplier. Keep burner and control compartment clean. A) This appliance has a pilot which must be lighted by hand. D) Do not use this appliance if it has been under water. Immedi- When lighting the pilot, follow these instructions exactly. -
Page 38: Lighting Instructions
liGHtinG inStructiOnS 1. STOP! Read the safety information on pages 36 and 37. 10. Attention! Gas control has an INTERLOCK latching Set the thermostat (gas control knob) to lowest setting. device. When the pilot is initially lit and the safety magnet is Turn off all electric power to the appliance (if applicable). energized ... -
Page 39: Pilot Flame Characteristics
PilOt FlaMe cHaracteriSticS MAIN BURNER The pilot flame is blue and goes toward the main burner and thermocouple horizontally. A slight yellow tip on the flame is normal. The pilot flame must surround and extend approximately 1/4" (6 mm) beyond the thermocouple, and must extend beyond the first row toward the second row of main burner ports. BURNER PILOT CHANNEL FLAME THERMOCOUPLE Main Burner FlaMe cHaracteriSticS On the main burner, the burning gas forms a primary flame and a secondary flame. The primary flame is blue ... -
Page 40: Maintenance Instructions
Maintenance inStructiOnS WarninG: • Prior to any maintenance operation, it will be necessary to close the gas supply. • Only qualified personnel are allowed to operate these appliances without the front cabinet installed. OPeratiOn FreQuencY FaultS tO Be reMarKS PreVenteD External cleaning As required Dirty exterior With wet rag or soft cloth. No qualified persons required General cleaning of appliances As required. It is advisable to Recirculation of suspended To be performed by qualified ... -
Page 41: Troubleshooting
trOuBleSHOOtinG PrOBleM cauSeS SOlutiOn Pilot flame does not light A) Gas supply valve closed A) Open gas supply valve B) Air in gas pipes B) Repeat ignition procedure C) Valve does not work properly C) Place knob on PILOT position and depress fully When ignition knob is released, pilot A) Air remains in gas pipes A) Repeat ignition procedure extinguishes... -
Page 42: Parts List
PartS liSt PleaSe nOte: When ordering parts, it is very important that part number and description of part coincide. Part nO. inDeX nO. DeScriPtiOn HWDV080 HWDV181 24622 24623 WALL MOUNTING PLATE, INSIDE 24679 24680 CASING ASSEMBLY (INCLUDES CASING DOOR) 24606 24607 CASING ASSEMBLY (INCLUDES MAGNETS) 24614... -
Page 43: Parts List
PartS liSt PleaSe nOte: When ordering parts, it is very important that part number and description of part coincide. Part nO. inDeX nO. DeScriPtiOn HWDV080 HWDV181 24681 24681 BLOWER WITH MOUNTING BRACKET R2298 R2298 VALVE MOUNTING SCREWS R9904 R9904 COTTER PIN R2423 R2423 CONNECTOR... -
Page 44: Parts View
PartS VieW Page 44 27536-0-0610... -
Page 45: Warranty Information
How to Get Service Service under this warranty must be obtained by contacting Housewarmer. (Call area code 877-459-1583, Technical Support Group, Empire Comfort Systems, Inc.) Provide the Customer Service Representative with the model number, serial number, type of gas and purchase verification information. -
Page 46: Service Notes
SerVice nOteS Page 46 27536-0-0610... -
Page 47: Service Notes
SerVice nOteS 27536-0-0610 Page 47... - Page 48 HOUSEWARMER is a registered trademark of Empire Comfort Systems Inc. www.housewarmerproducts.com Manufactured for: EMPIRE EMPIRE Empire Comfort Systems Inc. 918 Freeburg Ave. Belleville, IL 62220 PH: 877-459-1583 FAX: 877-459-0514 Comfort Systems Page 48 27536-0-0610...