Carrier 17 Start Up & Operation Manual page 3

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Inspect Wiring
•
CHECK INSULATION RESISTANCE
(HERMETIC MOTOR)
•
CHECK INSULATION RESISTANCE
(OPEN-DRIVE MOTOR)
Open-Drive Motor Pre-Start Checks
Carrier Comfort Network Interface
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Check Starter
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MECHANICAL-TYPE STARTERS
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SOLID-STATE STARTERS
Oil Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Up the Controls and
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Check the Oil Heater
•
SOFTWARE VERSION
Set Up Machine Control Configuration
Input the Design Set Points
Input the Local Occupied Schedule
(OCCPC01S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Service Configurations
•
PASSWORD
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INPUT TIME AND DATE
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CHANGE LID CONFIGURATION IF NECESSARY
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MODIFY CONTROLLER IDENTIFICATION IF
NECESSARY
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INPUT EQUIPMENT SERVICE PARAMETERS IF
NECESSARY
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MODIFY EQUIPMENT CONFIGURATION IF
NECESSARY
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CHECK VOLTAGE SUPPLY
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PERFORM AN AUTOMATED CONTROL TEST
Check Pumpout System Controls and Optional
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Pumpout Compressor
High Altitude Locations . . . . . . . . . . . . . . . . . . . . . . . .
Charge Refrigerant Into Machine
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TRIMMING REFRIGERANT CHARGE
INITIAL START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Preparation
Manual Operation of the Guide Vanes
Dry Run to Test Start-Up Sequence
Check Rotation (Open-Drive Motor)
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OPEN DRIVE MOTOR INITIAL START-UP
Check Rotation (Hermetic Motor)
•
IF ROTATION IS PROPER
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IF THE MOTOR ROTATION IS NOT CLOCKWISE
Check Oil Pressure and Compressor Stop
Calibrate Motor Current Demand Setting
To Prevent Accidental Start-Up
Hot Alignment Check for Open-Drive Machines
Doweling for Open-Drive Machines
Check Machine Operating Condition
Instruct the Customer Operator
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COOLER-CONDENSER
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UTILITY VESSEL
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PUMPOUT SYSTEM
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MOTOR COMPRESSOR ASSEMBLY
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MOTOR COMPRESSOR LUBRICATION SYSTEM
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CONTROL SYSTEM
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AUXILIARY EQUIPMENT
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DESCRIBE MACHINE CYCLES
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REVIEW MAINTENANCE
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SAFETY DEVICES AND PROCEDURES
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CHECK OPERATOR KNOWLEDGE
•
REVIEW THE START-UP, OPERATION, AND
MAINTENANCE MANUAL
OPERATING INSTRUCTIONS
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Operator Duties
Prepare the Machine for Start-Up
To Start the Machine . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTENTS
Page
52
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53
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57
57
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58-60
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61-63
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Check the Running System
To Stop the Machine
After Limited Shutdown
Extended Shutdown
After Extended Shutdown
Cold Weather Operation
Manual Guide Vane Operation
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Refrigeration Log
PUMPOUT AND REFRIGERANT TRANSFER
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PROCEDURES
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Preparation
Operating the Optional Pumpout
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Compressor
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TO READ REFRIGERANT PRESSURES
Transferring Refrigerant from Normal
Operation into the Utility Vessel
Transferring Refrigerant From Normal Operation into
the Cooler/Condenser/Compressor Section
Return Refrigerant to Normal Operating
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Conditions
GENERAL MAINTENANCE
Refrigerant Properties
Adding Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Refrigerant
Refrigerant Leak Testing
Leak Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test After Service, Repair, or Major Leak
•
REFRIGERANT TRACER
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TO PRESSURIZE WITH DRY NITROGEN
Repair the Leak, Retest, and Apply
Standing Vacuum Test
Checking Guide Vane Linkage
Contact Seal Maintenance (Open-Drive
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machines)
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SEAL DISASSEMBLY
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SEAL REASSEMBLY
Machine Alignment (Open-Drive Machines)
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ALIGNMENT METHODS
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PRELIMINARY ALIGNMENT
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NEAR FINAL ALIGNMENT
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FINAL ALIGNMENT
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HOT ALIGNMENT CHECK
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DOWELING
WEEKLY MAINTENANCE
Check the Lubrication System
SCHEDULED MAINTENANCE
Service Ontime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect the Control Center
Check Safety and Operating Controls Monthly
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Changing Oil Filter
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19EX COMPRESSORS
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FA STYLE COMPRESSORS
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Oil Specification
Oil Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
•
TO CHANGE THE OIL
Refrigerant Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Oil Reclaim Filter
Inspect Refrigerant Float System
Inspect Relief Valves and Piping
Coupling Maintenance (Open-Drive Machines)
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PROCEDURE
Motor Maintenance (Open-Drive Machines)
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CLEANLINESS
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SLEEVE BEARINGS
Open-Drive Motor Handling/Rigging
Open-Drive Motor Storage
Compressor Bearing and Gear Maintenance
3
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