Campbell Hausfeld WL6500 Series Operating Instructions Manual
Campbell Hausfeld WL6500 Series Operating Instructions Manual

Campbell Hausfeld WL6500 Series Operating Instructions Manual

Oilless air compressors
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Operating Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety
information. Failure to comply with instructions could result in personal injury and/or property
damage! Retain instructions for future reference.
Description
Oilless compressors are designed for
do-it-yourselfers with a variety of home
and automotive jobs. These
compressors power spray guns, impact
wrenches and other tools. These units
operate without oil.

Safety Guidelines

This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger indicates
DANGER
!
an imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
Warning indicates
WARNING
!
a potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
Caution indicates a
CAUTION
!
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
NOTICE
important
information, that if not followed, MAY
cause damage to equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting unit into service. In case of
questions, damaged or missing parts,
please call 1-800-543-6400 for customer
© 2003 Campbell Hausfeld/Scott Fetzer
Oilless Air
Compressors
DO NOT RETURN THE
PRODUCT TO THE
STOP!
RETAILER!
Model
Information
Record the Model No., Serial No. and
date of purchase located on the base
below the pump in the space below.
Model No. ____________________
Serial No. ____________________
Date of purchase _________________
Retain these numbers for future
reference.
assistance or call the nearest Campbell
Hausfeld Authorized Service Center.
A listing of service center locations is
enclosed. Have the serial number,
model number, and parts list (with
missing parts circled) before calling.
Do not operate
WARNING
!
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
General Safety
Information
Since the air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses, etc.)
used, make up a high pressure
pumping system, the following safety
For parts, product & service information
visit www.chpower.com
WL6500 Series
DANGER
!

Breathable Air Warning

This compressor/pump is not
equipped and should not be used
"as is" to supply breathing quality
air. For any application of air for
human consumption, the air
compressor/pump will need to be
fitted with suitable in-line safety
and alarm equipment. This
additional equipment is necessary
to properly filter and purify the air
to meet minimal specifications for
Grade D breathing as described in
Compressed Gas Association
Commodity Specification G 7.1 -
1966, OSHA 29 CFR 1910. 134,
and/or Canadian Standards
Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper in-line
safety and alarm equipment is not
simultaneously used, existing
warranties shall be voided, and
Campbell Hausfeld disclaims any
liability whatsoever for any loss,
personal injury or damage.
precautions must be observed at all
times:
1. Read all manuals
included with this
product carefully. Be
thoroughly familiar
with the controls and
the proper use of the equipment.
2. Follow all local electrical and safety
codes as well as in the US, National
Electrical Codes (NEC) and Occupational
Safety and Health Act (OSHA).
IN610200AV 9/03
Need
Assistance?
Call Us First!
1-800-543-8622
MANUAL

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Table of Contents
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Summary of Contents for Campbell Hausfeld WL6500 Series

  • Page 1: Breathable Air Warning

    Electrical Codes (NEC) and Occupational used, make up a high pressure please call 1-800-543-6400 for customer Safety and Health Act (OSHA). pumping system, the following safety IN610200AV 9/03 © 2003 Campbell Hausfeld/Scott Fetzer For parts, product & service information visit www.chpower.com...
  • Page 2: Handle Assembly

    Oilless Compressors Welding, drilling or any other General Safety 2. Insert handle through shroud and modification will weaken the tank into baseplate as shown in Figure 1. Information (Continued) resulting in damage from rupture or Handle must fit into special openings explosion.
  • Page 3: Installation

    WL6500 Series Assembly All wiring and Never connect (Con't) WARNING WARNING electrical green (or green and For 10 inch diameter wheels, feed connections should be performed by a yellow) wire to a live terminal. the shoulder bolt through the top qualified electrician.
  • Page 4: Operation

    Oilless Compressors electrical outlet. Operation Drain Petcock - This valve is located on the bottom of the tank. Use this valve Pressure Switch - Auto/Off Switch - In ASME SAFETY VALVE to drain moisture from the tank daily the ON position, the compressor shuts Do not remove or to reduce the risk of corrosion.
  • Page 5: Maintenance

    WL6500 Series 2. Place unit in the horizontal position Maintenance STORAGE as shown in Figure 8. With 1. When not in use, hose and compres- The compressor should be checked compressor shut off and pressure sor should be stored in a cool dry...
  • Page 6: Troubleshooting Chart

    Oilless Compressors Troubleshooting Chart Symptom Possible Cause(s) Corrective Action Compressor will not run 1. No electrical power 1. Plugged in? Check fuse/breaker or motor overload 2. Breaker open 2. Reset, determine cause of problem 3. Pressure switch bad 3. Replace 4.
  • Page 7 WL6500 Series Troubleshooting Chart (Continued) Symptom Possible Cause(s) Corrective Action Excessive moisture in 1. Excessive water in tank 1. Drain tank discharge air 2. High humidity 2. Move to area of less humidity; use air line filter Compressor runs 1. Defective pressure switch 1.
  • Page 8: Limited Warranty

    Oilless Compressors WL6500 Series Limited Warranty 1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty - One Year; Serious Duty - Two Years; Extreme Duty - Three Years; Maxus Model Series - Five Years.
  • Page 9: Directives De Sécurité

    Codes (NEC) and Occupational Safety pièces détachées (pompe, pistolets, filtres, pièces manquantes, S.V.P. composer le and Health Act (OSHA) des É-U. graisseurs, tuyaux, etc.) font partie d’un 1-800-543-8622 pour demander conseil © 2003 Campbell Hausfeld/Scott Fetzer IN610200AV 9/03 9 Fr...
  • Page 10: Montage Du Manche

    Compresseurs Sans Huile Garder la soupape de sûreté libre de Assemblage Généralités Sur La peinture et d’autres accumulations. Sécurité (Suite) MONTAGE DU MANCHE DANGER L’encoche sur le haut du manche du 3. Seules les personnes bien familiarisées compresseur fournit un endroit Ne jamais essayer de réparer avec ces règles d’utilisation doivent convenable pour accrocher un pistolet...
  • Page 11 Série WL6500 Installation Assemblage électrique. Ce produit est équipé d’un (Suite) cordon qui a un fil de terre avec une 2. Pour les roues de diamètre de 15,24 ENDROIT fiiche de terre. La fiche doit être cm - 20,32 cm, passer le boulon à Une fois monté, le réservoir doit être branchée dans une prise de courant qui épaulement à...
  • Page 12: L'humidité Dans L'air Comprimé

    Compresseurs Sans Huile Manostat - Interrupteur Auto/Off. Dans b. L’alimentation en tension est Pression la position ON, le compresseur se coupe Pression de normale. de l’Outil Réservoir automatiquement quand la pression du c. Le circuit est équipé avec un réservoir arrive à la pression maximale disjoncteur de 15 ampères ou une réglée d’avance.
  • Page 13: Entretien

    Série WL6500 Fonctionnement pneumatiques ou avant de débrancher le tuyau de la sortie. (Suite) MANOMÈTRE DU RÉSERVOIR Le manomètre indique la pression dans le réservoir ce qui indique que le compresseur fonctionne bien. Figure 8 Entretien Figure 7 l’humidité du réservoir en ouvrant le robinet de purge sous le réservoir.
  • Page 14 Compresseurs Sans Huile Guide de Dépannage Symptôme Cause(s) Possible(s) Mesures Correctives Le compresseur ne 1. Manque de puissance électrique 1. Modèle branché? Vérifier le fusible/disjoncteur ou fonctionne pas surcharge du moteur. 2. Disjoncteur déclenché 2. Rajuster et trouver la source du problème 3.
  • Page 15 Série WL6500 Guide de Dépannage (Suite) Symptôme Cause(s) Possible(s) Mesures Correctives Humidité excessive dans 1. Eau excessive dans le réservoir 1. Purger le réservoir l’air de débit 2. Humidité élevée 2. Déplacer à un endroit moins humide; utiliser un filtre en canalisation d’air Le compresseur 1.
  • Page 16 An; Produits À Service Sérieux (Serious Duty) - Deux Ans; Produits À Service Extrême (Extreme Duty) - Trois Ans; Série Modèle Maxus - Cinq Ans. 2. GARANTIE ACCORDÉE PAR (GARANT): Campbell Hausfeld/Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Téléphone: (800) 543-6400 3.
  • Page 17 2. Siga todos los códigos de seguridad que estén sueltos antes de poner la laboral y electricidad establecidos en IN610200AV 9/03 © 2003 Campbell Hausfeld/Scott Fetzer 17 Sp...
  • Page 18 Compresores Sin Aceite Informaciones Nunca Ensamblaje ADVERTENCIA debe Generales de Seguridad ENSAMBLAJE DEL MANGO desconectar o tratar de ajustar las válvulas El mango del compresor tiene una (Continuacíon) de seguridad. Igualmente, debe evitar que protuberancia en la parte superior. Ésta le se les acumule pintura u otros materiales.
  • Page 19: Instalación

    Serie WL6500 Instalación cable de desvío a la corriente eléctrica. Ensamblaje Este producto tiene un cordón con un UBICACION (Continuacíon) alambre y terminal de conexión a tierra. Debe conectarlo a un Una vez que lo ensamble, el tanque debe debe estar en el lado opuesto a la pieza tomacorrientes que esté...
  • Page 20: Humedad En El Aire Comprimido

    Compresores Sin Aceite adecuados y cumplen los requisitos automáticamente cuando alcance la 1. Coloque el presostato en OFF y mínimos especificados en este presión mínima fijada en la fábrica. En conecte el cordón al tomacorrientes. manual de instrucciones. la posición OFF, el compresor no 2.
  • Page 21: Mantenimiento

    Serie WL6500 Mantenimiento Debe Funcionamiento ADVERTENCIA reempla- (Continuacíon) MANOMETRO DEL TANQUE zar la válvula de seguridad si no la puede Mide la presión del tanque activar o si hay fugas de aire una vez que PERILLA DEL REGULADOR para verificar que el sistema haya soltado el anillo.
  • Page 22 Compresores Sin Aceite Guía de Diagnóstico de Averías Problema Posible(s) Causa(s) Acción a tomar El compressor no 1. No hay energía eléctrica 1. ¿Está conectado? Chequée el fusible/cortacircuito o funciona protector de sobrecarga del motor 2. Cortacircuito desconectado 2. Conéctelo, determine la causa del problema 3.
  • Page 23 Serie WL6500 Guía de Diagnóstico de Averías (Continuación) Problema Posible(s) Causa(s) Acción a tomar Exceseso de humedad 1. Exceso de agua en el tanque 1. Drene el tanque en el aire expulsado 2. Humedad alta 2. Mueva el compresor a una área menos húmeda; use un filtro de aire incorporado a la línea El compresor funciona 1.
  • Page 24 Compresores Sin Aceite Serie WL6500 Garantía Limitada 1. DURACION: A partir de la fecha de compra por el comprador original tal como se especifica a continuación: Productos Estándard (Standard Duty) - Un año; Productos Resistentes (Serious Duty) -Dos años; Productos Robustos (Extreme Duty) - Tres años;...

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