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MODEL 463820308 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have any questions or need assistance during assembly, please call 1-800-241-7548.
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
CAUTION:
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
463820308 • 80014485 • 11-21-07

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Summary of Contents for Char-Broil 463820308

  • Page 1 MODEL 463820308 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions instructions, and use and care directions before could result in serious personal injury and/or attempting to assemble and cook.
  • Page 2 CAUTION CAUTION CAUTION: Indicates a potentially hazardous situation or For residential use only. Do not use for commercial unsafe practice which, if not avoided, may result in minor cooking. or moderate injury. 2 • 463820308...
  • Page 3: Table Of Contents

    Registration Card ........27 modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer. 463820308 • 3...
  • Page 4 • To remove gas from LP cylinder, contact an LP dealer or call a Retainer Strap by the sun. local fire department for assistance. Check the telephone • Do not store an LP cylinder in an area where children play. directory under “Gas Companies” for nearest certified LP dealers. 4 • 463820308...
  • Page 5: For Your Safety

    Continued on next page. Nipple has to be centered into the LP cylinder valve. WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! 463820308 • 5...
  • Page 6: Grill Service Center

    • Do not use grill until leak-tested. • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department! 6 • 463820308...
  • Page 7 OFF, wait 5 minutes and repeat the lighting • Always close LP cylinder valve and remove procedure. coupling nut before moving LP cylinder from IGNITE remaining burners by turning to HI starting with the specified operation position. burners closest to the IGNITION BURNER first. 463820308 • 7...
  • Page 8 • Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. 8 • 463820308...
  • Page 9: Spider Alert

    • Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors. • When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill. 463820308 • 9...
  • Page 10 For more information call: USDA Meat and Poultry Hotline at • When reheating takeout foods or fully cooked meats like hot 1-800-535-4555 In Washington, DC (202) 720-3333, 10:00 am- dogs, grill to 165° F, or until steaming hot. 4:00 pm EST. 10 • 463820308...
  • Page 11: Parts List

    Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan...
  • Page 12: Parts Diagram

    PARTS DIAGRAM – Model No. 463820308 12 • 463820308...
  • Page 13: Assembly

    ASSEMBLY – Model No. 463820308 Position leg assemblies as shown below. Hook tank exclusion wire into legs with longer wires to the left (A). Tank support bracket on left leg Tank Exclusion Wire Long end to left Attach upper and lower back brace to legs using #10-24 X1/2" machine screws and #10-24 flange nuts.
  • Page 14 A Place heat shield on top of upper front panel as shown. Attach using #10-24x1/2" machine screws and #10-24 flange nuts. #10-24 Flange Nuts Qty. 2 #10-24 X ½” Machine Screw Qty. 2 Back view of heat shield 14 • 463820308...
  • Page 15 Wheel Axle Bushing Qty: 1 1” Hitch Pin Qty. 1 "Cone" side of wheel against leg Wheel Hitch Pin Wheel Bushing Turn cart upside down, install front and back leg extenders. Front Leg Extender Back Leg Extender 463820308 • 15...
  • Page 16 B Attach control panel to front of cart with #10-24x1-1/4" machine screws and #10-24 flange nuts. Do not over tighten the screws. C Attach valve/hose/regulator to control panel using #10-24x1/2" machine screws. #10-24 Flange Nuts Qty. 2 #10-24 X ½” Machine Screw Qty. 4 #10-24 X 1-1/4” Machine Screw Qty. 2 Electronic Ignition Module Control Panel • 463820308...
  • Page 17 Qty. 6 Machine Screw Qty. 4 Main Burner Ignitor Wire Sideburner Ignitor Wire Attach handle to lid with fiber washers, square washer and wing nuts. Square Washer Qty. 2 Wing Nut Qty. 2 Fiber Washer Qty: 2 463820308 • 17...
  • Page 18: Assembly

    Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. 1” Hitch Pin Qty. 2 Hinge Pin Qty. 2 Attach right side shelf with four #10-24x1/2" machine screws and #10-24 flange nuts. #10-24 Flange Nut #10-24 X ½” Qty: 4 Machine Screw Qty. 4 • 463820308...
  • Page 19 Electrode Correct burner-to-valve engagement Sideburner Tube Sideburner Valve Wing Nut Sideburner Ignitor Wire Sideburner Clip Wing Nut #8-32 Qty. 1 #10-24 #8-32x3/8" Flange Nut Machine Screw #10-24 X ½” Qty: 8 Qty: 2 Machine Screw Qty. 8 463820308 • 19...
  • Page 20 D Remove push button on ignitor module. Place AAA battery into electronic ignition with the positive (+) side facing ush button onto ignitor module and turn right 1/4 turn to lock in place. outward. P E Set sideburner grate on sideburner shelf. Cooking Grate Heat Tent Sideburner Knob Grate • 463820308...
  • Page 21 Hang grease clip from bottom of firebox and place grease cup into grease clip CAUTION Failure to install grease clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Clip Grease Cup 463820308 • 21...
  • Page 22 Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. Correctly Installed LP cylinder. Regulator LP Cylinder (not included) Always keep LP cylinders in upright position during use, transport, and storage. • 463820308...
  • Page 23: Troubleshooting

    • Clean wire and/or electrode with rubbing alcohol and clean swab. cooking residue. • Wires are loose or disconnected. • Reconnect wires or replace electrode/wire assembly. • Wires are shorting (sparking) between • Replace ignitor wire/electrode assembly. ignitor and electrode. 463820308 • 23...
  • Page 24 • The worn nozzles don’t have enough “bite” to engage the valve. Try cylinder. with worn threads. a second LP dealer. One burner does not • Grease buildup or food particles in • Clean carry-over tube(s) with wire brush. light from other end(s) of carryover tube(s). burner(s). • 463820308...
  • Page 25 • Electrodes are wet. • Has moisture accumulated on electrode and/or in burner • Use paper towel to remove moisture. ports? • Electrodes cracked or • Inspect electrodes for broken “sparks at cracks. • Replace cracked or broken electrodes. crack”. 463820308 • 25...
  • Page 26: Limited Warranty

    In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty. If you wish to obtain performance of any obligation under this limited warranty, you should write to: Char-Broil Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above.
  • Page 27: Registration Card

    Please register your grill online at: WWW.GRILLREGISTRATION.COM (If you register online, you do not need to send in this registration card.) La parrilla estaba ensamblada Chimenea / Envíelo a: 463820308 • 27...
  • Page 28 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...

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