Char-Broil 463821909 Product Manual
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Char-Broil 463821909 Product Manual

Char-Broil 463821909 Product Manual

Char-broil gas grill user manual
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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™;
QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060;
D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463821909
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 30 minutes
®
®
Printed in China
See rating label on grill for serial number.
Rev. 02 • 08-21-08 • 80018115
TM REVISION 00

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Summary of Contents for Char-Broil 463821909

  • Page 1 The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS For Your Safety ........2-3 Grilling Guide.
  • Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 4: Grilling Guide

    This aids in removing the oils used during manufacturing. Lava Rock / Briquettes This gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning process, and reduce flare-ups.
  • Page 5 GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling.
  • Page 6 GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer.

  • Page 7: Grilling Guide

    GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill.

  • Page 8: Use And Care

    USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • If the information in two points above is not followed exactly, a fire causing death or serious injury may occur.
  • Page 9 LP Tank Exchange • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank"...
  • Page 10 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
  • Page 11 • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) • Use grill at least 3 ft. from any wall or surface. Maintain 10 ft.
  • Page 12 WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

  • Page 13: Spider Alert

    CAUTION SPIDER ALERT! GAS COLLECTOR BOX & IGNITOR CONTROL PANEL VALVE VENTURI SHUTTER If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturis.

  • Page 14: Limited Warranty

    LIMITED WARRANTY STATEMENT This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Qty Description FIREBOX VALVE/HOSE/REGULATOR CONTROL PANEL CONTROL KNOBS IGNITOR AXLE F/WHEEL LEFT CART LEG BURNER ASSEMBLY WHEELS RIGHT CART LEG LEG EXTENDER BOTTOM SHELF BACK SUPPORT BRACE TANK RETAINER FRONT PANEL SIDE SHELF LOGO PLATE ASSEMBLY HANDLE ASSEMBLY SIDEBURNER FRAME SIDEBURNER PAN SIDEBURNER GRATE...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY A Attach right leg assembly to bottom shelf with (2) #10-24x2" carriage bolts and #10-24 Plastic wing nuts. Leg Extenders B Push into the bottom of the right legs. C Place left leg assembly into bottom shelf. Insert axle bolts into wheels, legs and bottom shelf. Secure with hitch pins. 1”...
  • Page 18 A Place bottom of front panel into three slots in the bottom shelf. B Attach front panel to legs with four #10-24x2" machine screws and #10-24 flange nuts. #10-24 X 2” Machine Screw Qty.4 #10-24 Flange Nut Qty.4 Place valve/hose/regulator onto control panel. Attach with stems are centered in their clearance holes;...
  • Page 19 Attach control panel to firebox using #10-24 x ½” machine screws, silicon washers and #10-24 flange nuts. #10-24 x ½” Machine Screw Qty. 4 Silicon Washer Qty. 4 #10-24 Flange Nut Qty. 4 A Place firebox onto cart, make sure the regulator hose hangs inside cart and control panel overlaps front panel.Attach to cart with #10-24x1-1/4"...
  • Page 20 Attach tool holder to front leg using two #10-24x2" machine screws and #10-24 flange nuts. Place sideburner pan into frame and attach with a #10-24x2" carriage bolt and #10-24 metal wing nut in back and a T-wing screw in front. Attach sideburner valve cup.
  • Page 21 Attach side shelf with #10-24 T-wing screw. Attach lower lid hinges to back of firebox using #10-24x1/2" machines screws, silicon washers and #10-24 flange nuts per hinge. The center flat portion of the hinge should be at the bottom (see inset). Lower Hinge #10-24 T-Wing Screw...
  • Page 22 Attach handle to front of lid with silicon washers , insulation washers and #10-24 wing nuts. Upper lid hinges attach to back with #10-24x1/2" machine screws, fiber washers and #10-24 flange nuts. Do not tighten the screws. #10-24 Wing Nut Qty:2 #10-24X1/2”...
  • Page 23 Place heat tent onto V-shaped bar rests inside firebox. Place cooking grate onto firebox. Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox.
  • Page 24 Insert tank wire into holes in bottom shelf of the cart. Hang grease cup clip from bottom of firebox and place grease cup into grease clip. bottom of tank into bottom shelf. Rotate tank wire up to secure tank. LP tank IS SOLD SEPARATELY. Fill and leak check the tank before attaching to grill and regulator (see Use & Care Section).

  • Page 25: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from • Damaged hose. cracked/cut/burned hose. Gas leaking from LP • Mechanical failure due to rusting or cylinder.

  • Page 26: Troubleshooting

    Troubleshooting (continued) Problem Possible Cause ELECTRONIC IGNITION: Burner(s) will not light using ignitor. • No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • Sparks, but not at electrode or at full strength. PIEZO PUSH-BUTTON AND ROTARY: •...

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