Yamaha XTZ12D(C) Owner's Manual
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Yamaha XTZ12D(C) Owner's Manual

Yamaha XTZ12D(C) Owner's Manual

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Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
XTZ12D(C)
LIT-11626-26-46
23P-28199-11

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Summary of Contents for Yamaha XTZ12D(C)

  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL XTZ12D(C) LIT-11626-26-46 23P-28199-11...
  • Page 2 EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10193 XTZ12D(C) OWNER’S MANUAL ©2012 by Yamaha Motor Corporation, U.S.A. 1st edition, August 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS LOCATION OF IMPORTANT Windshield ........4-24 Engine oil and oil filter cartridge ... 7-12 LABELS ..........1-1 Adjusting the front fork ....4-25 Final gear oil ........ 7-15 Adjusting the shock absorber Coolant ........7-16 SAFETY INFORMATION ....2-1 assembly ........
  • Page 7 TABLE OF CONTENTS Checking the steering ....7-29 YAMAHA EXTENDED SERVICE Checking the wheel bearings ..7-29 (Y.E.S.) ........10-9 Battery ..........7-29 Replacing the fuses ......7-31 Replacing a headlight bulb ...7-32 Tail/brake light ......7-34 Replacing a turn signal light bulb ...........7-34 Replacing a license plate light bulb ...........7-35...

  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 3,4,5...
  • Page 9 LOCATION OF IMPORTANT LABELS WARNING NOTICE TIRE INFORMATION Cleaning with alkaline or BEFORE YOU OPERATE THIS VEHICLE, READ C o l d t i r e n o r m a l p r e s s u r e s h o u l d b e s e t acid cleaner, gasoline or THE OWNER’S MANUAL AND ALL LABELS.
  • Page 10 LOCATION OF IMPORTANT LABELS NOTICE WARNING Do not lift here, carrier may be damaged. 23P-2815T-10 WARNING NEVER ride as a passenger if the passenger seat and grips are removed. 23P-2816J-10...

  • Page 11: Safety Information

    SAFETY INFORMATION ● Never operate a motorcycle with- yourself conspicuous appears to EAU1031B out proper training or instruction. be very effective in reducing the Take a training course. Beginners chance of this type of accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are respon- tified instructor.
  • Page 12 SAFETY INFORMATION ● Many accidents involve inexperi- • Always signal before turning or ● Wear a face shield or goggles. enced operators. In fact, many op- changing lanes. Make sure that Wind in your unprotected eyes erators who have been involved in other motorists can see you.
  • Page 13 SAFETY INFORMATION Carbon Monoxide is a colorless, odor- Loading curely pack your heaviest items as less, tasteless gas which may be Adding accessories or cargo to your close to the center of the vehicle as present even if you do not see or smell motorcycle can adversely affect stabili- possible and make sure to distrib- any engine exhaust.
  • Page 14 Yamaha accessories, which are avail- characteristics can put you and others namic effects. Wind may at- able only from a Yamaha dealer, have at greater risk of serious injury or death. tempt to lift the motorcycle, or been designed, tested, and approved...

  • Page 15: Specifications

    SAFETY INFORMATION Aftermarket Tires and Rims ● Secure the motorcycle with tie- The tires and rims that came with your downs or suitable straps that are motorcycle were designed to match the attached to solid parts of the mo- performance capabilities and to provide torcycle, such as the frame or up- the best combination of handling, brak- per front fork triple clamp (and not,...

  • Page 16: Description

    DESCRIPTION EAU10410 Left view 1. Fuel tank cap (page 4-19) 9. Engine oil drain bolt (crankcase) (page 7-12) 2. Seat lock (page 4-22) 10.Engine oil filter cartridge (page 7-12) 3. Carrier (page 4-28) 4. Final gear oil filler bolt (page 7-15) 5.

  • Page 17: Right View

    DESCRIPTION EAU10420 Right view 13 12 1. Rear brake fluid reservoir (page 7-24) 9. Owner’s tool kit (page 7-2) 2. Shock absorber assembly spring preload adjusting knob (page 4-27) 10.Battery (page 7-29) 3. Front fork rebound damping force adjusting screw (page 4-25) 11.Engine oil filler cap (page 7-12) 4.

  • Page 18: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-14) 9. Throttle grip (page 7-18) 2. Left handlebar switches (page 4-13) 10.Main switch/steering lock (page 4-1) 3. Clutch fluid reservoir (page 7-25) 4. Multi-function meter unit (page 4-6) 5. Auxiliary DC jack (page 4-32) 6.

  • Page 19: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS To lock the steering EAU10461 EAU10661 Main switch/steering lock All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.

  • Page 20: Indicator Lights And Warning Lights

    7. Neutral indicator light “ ” or if the warning light remains on, have 8. Coolant temperature warning light “ ” a Yamaha dealer check the electrical 9. Right turn signal indicator light “ ” circuit. EAU11030 Turn signal indicator lights “...
  • Page 21 2.5 seconds. If this occurs, cally switch on or off according to have a Yamaha dealer check the the coolant temperature in the ra- vehicle. diator.
  • Page 22 INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Coolant temperature is dis- OK. Go ahead with riding. (104–242 °F) played. 117–120 °C Stop the vehicle and allow it to idle until Message “HI”...
  • Page 23 The ABS may not work correctly. If any if a problem is detected in the electrical This indicator/warning light flashes of the above occurs, have a Yamaha circuit monitoring the engine. If this oc- when the traction control system en-...

  • Page 24: Multi-Function Meter Unit

    INSTRUMENT AND CONTROL FUNCTIONS settings while riding can distract the EAU51532 Multi-function meter unit operator and increase the risk of an accident. multi-function meter unit equipped with the following: ● a speedometer ● a tachometer ● an odometer ● two tripmeters (which show the 1.
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS ● an LCD and tachometer bright- The electric tachometer allows the rider Pushing the left button switches the dis- ness control mode to monitor the engine speed and keep it play between the odometer mode The left and right set buttons, located within the ideal power range.
  • Page 26 5. Push the left button; the clock segments start flashing. If this occurs, starts after the button is released. have a Yamaha dealer check the elec- trical circuit. Fuel meter 1. Clock 2. Right set button 3.
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS Air intake temperature, coolant tem- mode appears, the coolant tempera- air intake temperature → coolant tem- perature, instantaneous fuel con- ture warning light comes on, and “HI” perature → km/L, L/100 km or MPG → sumption average fuel flashes in the display.
  • Page 28 INSTRUMENT AND CONTROL FUNCTIONS Instantaneous fuel consumption mode To switch between the instantaneous ● The “AVE_ _._ km/L” display fuel consumption displays, push the shows the average distance that right button when one of the displays is can be traveled on 1.0 L of fuel. shown.
  • Page 29 4-17. comes on and the display indicates an error code. If the display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle. 4-11...

  • Page 30: D-Mode (Drive Mode)

    INSTRUMENT AND CONTROL FUNCTIONS To set the brightness ECA11590 EAU49431 D-mode (drive mode) NOTICE 1. Turn the key to “OFF”. D-mode is an electronically controlled 2. Push and hold the left button. If the display indicates an error engine performance system with two 3.

  • Page 31: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS Touring mode “T” EAU1234B EAU12400 Handlebar switches Dimmer switch “ ” The touring mode “T” is suitable for var- Set this switch to “ ” for the high ious riding conditions. Left beam and to “ ”...

  • Page 32: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS Make sure that the appropriate setting EAU12711 EAU12830 Start switch “ ” Clutch lever on the adjusting dial is aligned with the Push this switch to crank the engine arrow mark on the clutch lever. with the starter. See page 6-1 for start- The clutch lever is equipped with a ing instructions prior to starting the en- clutch switch, which is part of the igni-...

  • Page 33: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS ● After coming to a stop while apply- EAU12871 EAU49517 Shift pedal Brake lever ing the brake lever, the unified The brake lever is located on the right brake system is still enabled. As side of the handlebar. To apply the front further squeezing of the brake le- brake, pull the lever toward the throttle ver will not increase the braking...

  • Page 34: Brake Pedal

    Make sure that the appropriate setting EAU49481 EAU54530 Brake pedal on the adjusting dial is aligned with The Yamaha ABS (Anti-lock Brake the “ ” mark on the brake lever. System) features a dual electronic con- trol system, which acts on the front and rear brakes independently.

  • Page 35: Traction Control System

    ABS is oper- ating. However, special tools are EWA15431 WARNING required, so please consult your Yamaha dealer when performing The traction control system is not a this test. substitute for riding appropriately for the conditions. Traction control...
  • Page 36 INSTRUMENT AND CONTROL FUNCTIONS proach surfaces that system off. Push the switch again to re- slippery with caution and avoid es- turn to the previously selected mode “1” Use “TCS” mode “Off” to help free the pecially slippery surfaces. or “2”. rear wheel if the motorcycle gets stuck There are three traction control system in mud, sand, or other soft surfaces.

  • Page 37: Fuel Tank Cap

    1. Unlock. cle may still be ridden; however, have a 2. Fuel tank cap lock cover Yamaha dealer check the motorcycle To open the fuel tank cap as soon as possible. Open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise.

  • Page 38: Fuel

    EWA15151 refueling, be sure to insert the WARNING Your Yamaha engine has been de- pump nozzle into the fuel tank filler Gasoline is poisonous and can signed to use premium unleaded gaso- hole. Stop filling when the fuel cause injury or death.

  • Page 39: Fuel Tank Breather Hose And Overflow Hose

    Do not park the vehicle near ohol containing methanol possible fire hazards such as recommended by Yamaha because it grass or other materials that can cause damage to the fuel system easily burn. or vehicle performance problems. 1. Fuel tank breather hose and overflow hose ●...

  • Page 40: Rider Seat

    INSTRUMENT AND CONTROL FUNCTIONS ECA10701 EAU49443 Rider seat NOTICE Use only unleaded gasoline. The use To remove the rider seat of leaded gasoline will cause unre- 1. Insert the key into the seat lock, pairable damage to the catalytic and then turn it counterclockwise. converter.

  • Page 41: Adjusting The Rider Seat Height

    INSTRUMENT AND CONTROL FUNCTIONS 4. Insert the projection on the rear of EAU49474 Adjusting the rider seat height the rider seat into seat holder A as The rider seat height can be adjusted to shown. one of two positions to suit the rider’s preference.

  • Page 42: Windshield

    INSTRUMENT AND CONTROL FUNCTIONS 4. Insert the projection on the rear of EAU49882 Windshield the rider seat into seat holder B as If the original windshield is removed shown. and then reinstalled, be sure to install the windshield screws in the lower holes and tighten the screws to the specified torque.

  • Page 43: Adjusting The Front Fork

    Adjusting the front fork An accessory windshield is available at EWA10180 WARNING your Yamaha dealer. The upper holes are only to be used for installing the ac- Always adjust both fork legs equal- cessory windshield. ly, otherwise poor handling and loss of stability may result.
  • Page 44 INSTRUMENT AND CONTROL FUNCTIONS Spring preload setting: Rebound damping setting: Compression damping setting: Minimum (soft): Minimum (soft): Minimum (soft): 10 click(s) in direction (b)* 13 click(s) in direction (b)* Standard: Standard: Standard: 8 click(s) in direction (b)* 6 click(s) in direction (b)* Maximum (hard): Maximum (hard): Maximum (hard):...

  • Page 45: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU49690 Adjusting the shock absorber S O F T assembly This shock absorber assembly is equipped with a spring preload adjust- H A R D ing knob and a rebound damping force adjusting knob. ECA10101 NOTICE To avoid damaging the mechanism, 1.

  • Page 46: Carriers

    ● Do not exceed the standard car- sembly yourself. Take the shock rier capacity of 5 kg (11 lb). absorber assembly to a Yamaha ● Do not exceed the additional dealer for any service. carrier capacity of 5 kg (11 lb).

  • Page 47: Luggage Strap Holders

    (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off.

  • Page 48: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a EAU44902 Ignition circuit cut-off system Yamaha dealer repair it if it does not The ignition circuit cut-off system (com- function properly. prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
  • Page 49 ”. stand during this inspection. • 3. Turn the key on. If a malfunction is noted, have a Yamaha 4. Shift the transmission into the neutral position. dealer check the system before riding. 5. Push the start switch. Does the engine start? With the engine still running: The neutral switch may not be working correctly.

  • Page 50: Auxiliary Dc Jack

    INSTRUMENT AND CONTROL FUNCTIONS EAU49452 Auxiliary DC jack EWA14360 WARNING To prevent electrical shock or short- circuiting, make sure that the cap is installed when the auxiliary DC jack is not being used. ECA15431 NOTICE 1. Auxiliary DC jack cap The accessory connected to the 3.

  • Page 51: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 7-16 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 52 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-18, 7-25 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Check for damage. • Check tire condition and tread depth.

  • Page 53: Operation And Important Riding Points

    ● a lean angle sensor to stop the en- ● understand, ask your Yamaha dealer. The transmission is in the neutral gine in case of a turnover. In this EWA10271 position.

  • Page 54: Shifting

    The neutral indicator The gear positions are shown in the il- light should come on. If not, ask a lustration. Yamaha dealer to check the elec- trical circuit. To shift the transmission into the neu- 3. Start the engine by pushing the tral position, press the shift pedal down start switch.
  • Page 55 OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- ECA10260 NOTICE shown in the following table, close tral position when the motorcycle ● the throttle, and at the same time, is almost completely stopped. The Even with the transmission in quickly pull the clutch lever in.

  • Page 56: Engine Break-In

    Yamaha dealer check the vehi- avoided. risk of a fuel leak and fire. cle. ●...

  • Page 57: Periodic Maintenance And Adjustment

    – possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 2-2 for more in- graphical location, and individual use, dealers are trained and equipped to...

  • Page 58: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have 1. Owner’s tool kit a Yamaha dealer perform it for you. The owner’s tool kit is located behind cowling A. (See page 7-9.) To access the owner's tool kit, remove cowling A with the hexagon wrench, lo- cated on the bottom of the rider seat.

  • Page 59: Periodic Maintenance Chart For The Emission Control System

    From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. ● Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system...
  • Page 60 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months Evaporative emis-...

  • Page 61: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU32188 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months...
  • Page 62 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
  • Page 63 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
  • Page 64 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...

  • Page 65: Removing And Installing Cowlings

    PERIODIC MAINTENANCE AND ADJUSTMENT To install the cowling EAU18781 Removing and installing cowl- 1. Fit the projections on the cowling ings into the matching holes in cowling The cowlings shown need to be re- moved to perform some of the mainte- nance jobs described in this chapter.
  • Page 66 PERIODIC MAINTENANCE AND ADJUSTMENT EAU49550 Cowling C To remove the cowling Remove the bolts and the nuts, and then take the cowling off. 1. Cowling B 1. Cowling C 2. Bolt 2. Nut 3. Bolt To install the cowling Place the cowling in the original posi- 1.

  • Page 67: Checking The Spark Plugs

    Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 13 Nm (1.3 m·kgf, 9.4 ft·lbf)

  • Page 68: Canister (For California Only)

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 EAU49503 Canister (for California only) Engine oil and oil filter car- tridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
  • Page 69 Skip steps 7–11 if the oil filter cartridge An oil filter wrench is available at a 2. Gasket is not being replaced. Yamaha dealer. 5. Place an oil pan under the engine 7. Remove cowling C. (See page 9. Apply a thin coat of clean engine to collect the used oil.
  • Page 70 PERIODIC MAINTENANCE AND ADJUSTMENT 13. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replace- ment: 3.10 L (3.28 US qt, 2.73 Imp.qt) 1.

  • Page 71: Final Gear Oil

    If any ● Make sure that no foreign mate- leakage is found, have a Yamaha deal- rial enters the crankcase. er check and repair the vehicle. In addi- 14. Start the engine, and then let it idle...

  • Page 72: Coolant

    Recommended final gear oil: 2. Place an oil pan under the final Yamaha genuine shaft drive gear oil EAU40154 To check the coolant level gear case to collect the used oil. SAE 80 API GL-5 or SAE 80 API 1.

  • Page 73: Changing Coolant

    WARNING! Remove nance and lubrication chart. Have a only the coolant reservoir cap. Yamaha dealer change the coolant. Never attempt to remove the ra- WARNING! Never attempt to remove diator cap when the engine is the radiator cap when the engine is hot.

  • Page 74: Air Filter Element

    Check the engine idling speed and, if maintenance and lubrication chart. necessary, have it corrected by a Have a Yamaha dealer replace the air Yamaha dealer. filter element. Engine idling speed: 1050–1150 r/min 1.

  • Page 75: Valve Clearance

    Tire air pressure (measured on cold from occurring, the valve clearance small area of road contact. Therefore, it tires): must be adjusted by a Yamaha dealer is essential to maintain the tires in good 0–90 kg (0–198 lb): Front: at the intervals specified in the periodic condition at all times and replace them 225 kPa (2.25 kgf/cm², 33 psi)
  • Page 76 Yamaha dealer immediately and ally. Cracking of the tread and sidewall have the tire replaced. rubber, sometimes accompanied by...

  • Page 77: Spoke Wheels

    ● The wheel should be balanced model by Yamaha Motor Co., Ltd. whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse han- dling characteristics, and a short- ened tire life.

  • Page 78: Clutch Lever

    If there is air in the hy- draulic system, have a Yamaha dealer 1. No brake lever free play bleed the system before operating the motorcycle.

  • Page 79: Brake Light Switches

    EAU36503 EAU22392 Brake light switches Checking the front and rear touches the brake disc, have a Yamaha brake pads The brake light, which is activated by dealer replace the brake pads as a set. the brake pedal and brake lever, should...

  • Page 80: Checking The Brake Fluid Level

    PERIODIC MAINTENANCE AND ADJUSTMENT Rear brake ● Use only the specified brake flu- EAU40261 Checking the brake fluid level id; otherwise, the rubber seals Before riding, check that the brake fluid may deteriorate, causing leak- is above the minimum level mark. age.

  • Page 81: Changing The Brake And Clutch Fluids

    EAU22752 EAU23114 Changing the brake and Checking and lubricating the Yamaha dealer check the cause before clutch fluids throttle grip and cable further riding. Have a Yamaha dealer change the The operation of the throttle grip should brake and clutch fluids at the intervals be checked before each ride.

  • Page 82: Checking And Lubricating The Brake And Shift Pedals

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU44273 EAU43601 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease brake and shift pedals brake and clutch levers The operation of the brake and shift The operation of the brake and clutch pedals should be checked before each levers should be checked before each ride, and the pedal pivots should be lu-...

  • Page 83: Checking And Lubricating The Centerstand And Sidestand

    EWA10741 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or sidestand could contact the ground and distract the operator, resulting in a possible loss of control.

  • Page 84: Lubricating The Swingarm Pivots

    The swingarm pivots must be lubricat- face and hold it in an upright posi- fork does not operate smoothly, ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, have a Yamaha dealer check or re- specified in the periodic maintenance securely support the vehicle so pair it.

  • Page 85: Checking The Steering

    If any free A. (See page 7-9.) hub or if the wheel does not turn play can be felt, have a Yamaha This model is equipped with a VRLA smoothly, have a Yamaha dealer check dealer check or repair the steering.
  • Page 86 To charge the battery once a month and fully charge it if Have a Yamaha dealer charge the bat- necessary. tery as soon as possible if it seems to 3. Fully charge the battery before in- have discharged.

  • Page 87: Replacing The Fuses

    PERIODIC MAINTENANCE AND ADJUSTMENT rating than recommended to EAU49581 Replacing the fuses avoid causing extensive dam- The fuse boxes and the ABS motor age to the electrical system and fuse are located behind cowling A, and possibly a fire. [EWA15131] the main fuse is located behind cowling B.

  • Page 88: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT 4. If the fuse immediately blows EAU39013 Specified fuses: Replacing a headlight bulb again, have a Yamaha dealer Main fuse: This model is equipped with halogen check the electrical system. 50.0 A bulb headlights. If a headlight bulb Headlight fuse: burns out, replace it as follows.
  • Page 89 PERIODIC MAINTENANCE AND ADJUSTMENT 5. Connect the headlight coupler. 6. Install the headlight bulb cover by turning it clockwise. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Do not touch the glass part of the bulb. 1. Headlight coupler 1.

  • Page 90: Tail/Brake Light

    1. Remove the turn signal light unit If the tail/brake light does not come on, by removing the screw. have a Yamaha dealer check it. 1. Turn signal light bulb socket 3. Remove the burnt-out bulb by pull- ing it out.

  • Page 91: Replacing A License Plate Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT 6. Place the license plate light unit in EAU49721 Replacing a license plate light the original position, and then in- bulb stall the bolts. 1. Remove the license plate light unit bolts. 1. License plate light bulb socket 3.

  • Page 92: Replacing An Auxiliary Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT supported. NOTICE: Be careful EAU49624 Replacing an auxiliary light not to pull the headlight leads. bulb [ECA16810] This model is equipped with two auxil- iary lights. If an auxiliary light bulb burns out, replace it as follows. 1.
  • Page 93 PERIODIC MAINTENANCE AND ADJUSTMENT 5. Remove the auxiliary light bulb 8. Install the socket (together with the socket (together with the bulb) by bulb) by pushing it in and turning it turning the socket counterclock- clockwise. wise. 9. Install the headlight unit by install- ing the bolts, and then tightening them to the specified torque.

  • Page 94: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 95: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 96 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 97: Motorcycle Care And Storage

    Cleaning matte colored finished parts. Be ble. Rust and corrosion can develop ECA10772 sure to consult a Yamaha dealer for even if high-quality components are NOTICE used. A rusty exhaust pipe may go un- advice on what products to use be- ●...
  • Page 98 For motorcycles equipped with thoroughly wash it off with water. For combination with water, carry out the additional cleaning, use Yamaha Wind- a windshield: Do not use strong following steps after each ride in the shield Cleaner or other quality cleaner.
  • Page 99 Before using them, make a EWA11131 WARNING test by polishing an area which does ● Consult a Yamaha dealer for ad- not affect your visibility. Contaminants on the brakes or tires vice on what products to use. can cause loss of control.

  • Page 100: Storage

    MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel e. Remove the spark plug caps EAU49591 Storage stabilizer (if available) to prevent from the spark plugs, and then the fuel tank from rusting and the install the spark plugs and the Short-term fuel from deteriorating.
  • Page 101 MOTORCYCLE CARE AND STORAGE Make any necessary repairs before storing the motorcycle.

  • Page 102: Specifications

    Final gear oil: Bore × stroke: Clutch: Type: 98.0 × 79.5 mm (3.86 × 3.13 in) Clutch type: Yamaha genuine shaft drive gear oil SAE Compression ratio: Wet, multiple-disc 80 API GL-5 or SAE 80 API GL-4 Hypoid 11.00 : 1 Transmission:...
  • Page 103 SPECIFICATIONS Front wheel: Secondary reduction ratio: Manufacturer/model: 2.987 (21/25 x 32/9) METZELER/TOURANCE EXP C Wheel type: Transmission type: Rear tire: Spoke wheel Constant mesh 6-speed Type: Rim size: Operation: Tubeless 19M/C x MT2.50 Left foot operation Size: Rear wheel: Gear ratio: 150/70R17M/C 69V Wheel type: 1st:...
  • Page 104 SPECIFICATIONS Rear suspension: Meter lighting: ABS control unit fuse: 7.5 A Type: Neutral indicator light: ABS motor fuse: Swingarm (link suspension) 30.0 A Spring/shock absorber type: High beam indicator light: ABS solenoid fuse: Coil spring/gas-oil damper 20.0 A Wheel travel: Oil level warning light: Auxiliary DC jack fuse: 190.0 mm (7.48 in)

  • Page 105: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 106 This information illustration. This label shows specifica- will be needed when ordering spare tions related to exhaust emissions as parts from a Yamaha dealer. required by federal law, state law and Environment Canada. 10-2...

  • Page 107: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 108: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 109: Maintenance Record

    CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 110 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months 10-6...

  • Page 111: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
  • Page 112 CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
  • Page 113 This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 114 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 115 INDEX Engine idling speed, checking....7-18 Matte color, caution ........ 8-1 Engine oil and oil filter cartridge ....7-12 Model label ........... 10-2 ABS ............4-16 Engine stop switch ........4-13 Multi-function meter unit ......4-6 ABS warning light ........4-5 Engine trouble warning light ....4-5 Air filter element........
  • Page 116 INDEX Tool kit ............ 7-2 Traction control system......4-17 Traction control system indicator/warning light......4-5 Troubleshooting ........7-38 Troubleshooting charts ......7-39 Turn signal indicator lights ...... 4-2 Turn signal light bulb, replacing .... 7-34 Turn signal switch ......... 4-13 Valve clearance ........
  • Page 117 Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.
  • Page 118 PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012.08-0.7×1 CR...

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