Sony HCD-GX20 Service Manual

Sony HCD-GX20 Service Manual

Mini hi-fi component system
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SERVICE MANUAL
Ver 1.4 2003.12
• HCD-GX20 is the tuner, deck, CD and
amplifier section in MHC-GX20.
AUDIO POWER SPECIFICATIONS:
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION:
with 6 ohms loads both channels driven, from
120 – 10,000 Hz; rates 60 watts per channel
minimum RMS power, with no more than 10%
total harmonic distortion from 250 milliwatts to
rated output.
Total harmonic distortion less than 0.07%
(6 ohms at 1 kHz, 30 W)
Amplifier section
Continuous RMS power output (reference)
60 + 60 watts (6 ohms at
1 kHz, 10% THD)
Total harmonic distortion less than 0.07%
(6 ohms at 1 kHz, 30 W)
Inputs
AUDIO INPUT (phono jack):
voltage 450 mV,
impedance 47 kilohms
Outputs
PHONES (stereo mini jack):
accepts headphones of
8 ohms or more
Front speaker:
accepts impedance of 6 to
16 ohms
CD player section
System
Compact disc and digital
audio system
Laser
Semiconductor laser
(λ=780 nm)
Emission duration:
continuous
Sony Corporation
9-873-622-05
2003L16-1
Home Audio Company
© 2003.12
Published by Sony Engineering Corporation
HCD-GX20
Model Name Using Similar Mechanism
CD
CD Mechanism Type
Section
Optical Pick-up Name
Tape deck
Model Name Using Similar Mechanism
Section
Tape Transport Mechanism Type
SPECIFICATIONS
Frequency response
2 Hz – 20 kHz (±0.5 dB)
Wavelength
780 – 790 nm
Signal-to-noise ratio
More than 90 dB
Dynamic range
More than 90 dB
Tape deck section
Recording system
4-track 2-channel stereo
Frequency response
50 – 13,000 Hz (±3 dB),
using Sony TYPE I
cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
87.5 – 108.0 MHz
Antenna
FM lead antenna
Antenna terminals
75 ohms unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
530 – 1,710 kHz (with the
Tuning range
interval set at 10 kHz)
531 – 1,710 kHz (with the
interval set at 9 kHz)
Antenna
AM loop antenna
Antenna terminals
External antenna terminal
Intermediate frequency
450 kHz
MINI HI-FI COMPONENT SYSTEM
US Model
Canadian Model
HCD-DX10
CDM58F-K6
KSM-213D
NEW
CWL43FF48
General
Power requirements
120 V AC, 60 Hz
Power consumption
105 watts
Approx. 280 × 325 × 412 mm
Dimensions (w/h/d)
Mass
Approx. 8.5 kg
Supplied accessories:
Remote Commander (1)
Batteries (2)
AM loop antenna (1)
FM lead antenna (1)
Front speaker pads (8)
Design and specifications are subject to change
without notice.

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Summary of Contents for Sony HCD-GX20

  • Page 1 HCD-GX20 SERVICE MANUAL US Model Canadian Model Ver 1.4 2003.12 • HCD-GX20 is the tuner, deck, CD and amplifier section in MHC-GX20. Model Name Using Similar Mechanism HCD-DX10 CD Mechanism Type CDM58F-K6 Section Optical Pick-up Name KSM-213D Tape deck Model Name Using Similar Mechanism...
  • Page 2: Leakage Test

    Leakage current can be measured by any one of three methods. CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY A commercial leakage tester, such as the Simpson 229 or RCA DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU WT-540A.
  • Page 3: Table Of Contents

    HCD-GX20 Ver 1.3 2003.11 TABLE OF CONTENTS NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT 1. GENERAL ·········································································· 4 The laser diode in the optical pick-up block may suffer electrostatic 2. DISASSEMBLY ································································ 6 break-down because of the potential difference generated by the 2-1.
  • Page 4: General

    HCD-GX20 SECTION 1 GENERAL This section is extracted from instruction manual. Main unit ALPHABETICAL ORDER BUTTON DESCRIPTIONS ?/1 (power) 1 A – E G – Z Z OPEN/CLOSE qs AUDIO jacks ws (24) GAME wf (22, 24) Z (deck B) qg...
  • Page 5: Remote Control

    HCD-GX20 Remote Control Setting the clock ALPHABETICAL ORDER Press ?/1 to turn on the system. Press CLOCK/TIMER SET on the A – G O – Z remote. CD ql (11, 12, 18) ON/OFF qh (20) CLEAR w; (12) PLAY MODE wa (11, 12, 17) Press .
  • Page 6: Disassembly

    HCD-GX20 Ver 1.3 2003.11 SECTION 2 DISASSEMBLY Note : Disassemble the unit in the order as shown below. CASE (TOP) CD DOOR FRONT PANEL SECTION CD MECHANISM DECK (CDM58F-K6) TAPE MECHANISM DECK (CWL43FF48) REM BOARD AND PANEL BOARD KEY BOARD...
  • Page 7: Cd Door

    HCD-GX20 2-2. CD Door 4 CD door CD mechanism deck (CDM58F-K6) 1 Turn the pulley to the direction of arrow. Front panel side pulley 2 Pull-out the disc tray. 2-3. Front Panel Section 6 connector 2p (CN682) 4 screw (+BVTP 3 × 10)
  • Page 8: Cd Mechanism Deck (Cdm58F-K6)

    HCD-GX20 2-4. CD Mechanism Deck (CDM58F-K6) 1 screw (+BVTP 3 × 10) 4 CD mechanism deck (CDM58F-K6) 2 connector 7p (CN734) 2-5. Tape Mechanism Deck (CWL43FF48) 1 six screws (+BVTP 2.6 × 8) 2 tape mechanism deck (CWL43FF48)
  • Page 9: Rem Board And Panel Board

    HCD-GX20 2-6. REM Board and PANEL Board two claws claw REM board 3 eight screws 6 REM board (+BVTP 2.6 ¥ 8) three claws 5 Remove the soldering (three portions) 4 connector 13p (CN662) 7 PANEL board 1 volume knob 2-7.
  • Page 10: Back Panel Section

    HCD-GX20 2-8. Back Panel Section 5 back panel 1 three screw (+BVTP 3 × 10) 3 connector 3p (CN903) 2 two screw (+BVTT 3 × 6) 2-9. SUB TRANS Board and VIDEO OUT Board 3 screw (+BVTP 3 × 10)
  • Page 11: Main Board

    HCD-GX20 2-10. MAIN Board 4 MAIN board 1 screw (+BVTT 3 × 6) 3 connector 13p (CN502) Main board 2 connector 13p (CN503) 2-11. POWER Board 1 Two screws (+BVTT 3 × 16) 2 Three screws (+BVTT 3 × 6)
  • Page 12: Trans Board

    HCD-GX20 2-12. TRANS Board 2 two screws (+BVTT 4× 6) 1 two screws (+BVTT 4× 6) 3 TRANS board 2-13. CD Board and DRIVER Board 3 Screw (+BTTP M2.6 ) 2 wire (flat type) 16p (CN731) 1 connector 10p (CN735) 6 Screw (+BTTP M2.6 )
  • Page 13: Spdl Board

    HCD-GX20 Ver 1.3 2003.11 2-14. SPDL Board 1 Remove solder (four places) 2 Remove solder (four places) 3 SPDL board 2-15. Optical Pick-up (KSM-213D) 1 screw (+PTPWH M2.6) 2 holder (BU) assy 6 screw (DIA. 12) 0 optical pick-up (KSM-213D)
  • Page 14: Motor Board, Address Sensor Board

    HCD-GX20 2-16. MOTOR Board, ADDRESS SENSOR Board 2 screw (+PTPWH 2.6 × 8) 5 two screws (+BVTP 2.6 × 8) 7 MOTOR board 6 Remove the two solderings of motor. 8 screw (+BVTP 2.6 × 8) 4 connector 4p (CN722)
  • Page 15: Test Mode

    HCD-GX20 SECTION 3 TEST MODE [Change-over of AM Tuner Step between 9 kHz and 2) Error display 10 kHz] Disc error • A step of AM channels can be changed over between 9 kHz and Display Error 10 kHz. E00D01022...
  • Page 16 HCD-GX20 [GC Test Mode] [MC Test Mode] • All fluorecent segments and LEDs are tested. • This mode is used to test the function of the equalizer. • Keyboard check. Procedure: 1. Press ?/1 button to turn the set ON.
  • Page 17: Electrical Adjustments

    HCD-GX20 SECTION 4 ELECTRICAL ADJUSTMENTS AM IF Adjustment TUNER SECTION FM Tuned Level Adjustment AM RF Signal generator FM RF Signal generator 75 Ω coaxial 30% amplitude Carrier frequency : 98 MHz modulation by AM ANTENNA terminal Modulation : AUDIO 1 kHz, 75 kHz...
  • Page 18 HCD-GX20 CD SECTION Note : 1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given. 2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated. 3. Use an oscilloscope with more than 10MΩ impedance. 4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
  • Page 19: Diagrams

    HCD-GX20 SECTION 5 DIAGRAMS 5-1. Circuit Boards Location THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) Note on Schematic Diagram: Note on Printed Wiring Boards: MOTOR board •...
  • Page 20: Block Diagrams

    HCD-GX20 Ver 1.3 2003.11 5-2. Block Diagrams TUNER Section OPTICAL PICK-UP BLOCK IC731 (KSM-213D) FOCUS/TRACKING/ IC751 SLED/SPINDLE SERVO, DIGITAL SIGNAL PROCESSOR RF AMP DETECTOR CD-L MAIN RF SM EFMI LCHO SECTION FIN 1 EFMO RCHO R CH FIN 2 Q774...
  • Page 21: Main Section Overview

    HCD-GX20 MAIN Section R CH JK691 PHONES IC301 IC501 SOUND PROCESSOR Q331 POWER AMP MUTE CD-L SECTION FE101 IC101 OUT1 FM FRONT-END JK103 AM/FM IF MPX CF101 CF102 10.7MHz Q101 10.7MHz Q315 ANT-IN FM-IN L-OUT MUTE RF IF AMP JK303 FM 75Ω...
  • Page 22: Printed Wiring Boards - Cd Section (1/2)

    HCD-GX20 Ver 1.3 2003.11 5-3. Printed Wiring Boards – CD Section (1/2) – • See page 19 for Circuit Boards Location. CD BOARD DRIVER • Semiconductor BOARD Location CN701 (Page 23) Ref. No. Location D731 D732 IC731 IC751 IC781 Q731...
  • Page 23: Printed Wiring Boards - Cd Section (2/2)

    HCD-GX20 5-4. Printed Wiring Boards – CD Section (2/2) – • See page 19 for Circuit Boards Location. C712 IC701 CN735 (Page 22)
  • Page 24: Schematic Diagram - Cd Section

    HCD-GX20 Ver 1.3 2003.11 5-5. Schematic Diagram – CD Section – • See page 34,35 for IC Block Diagrams. • See page 19 for Waveforms. CD BOARD OPTICAL PICK-UP CN733 BLOCK (KSM-213D) LD DRIVER PANEL BOARD CN731 CN602 (Page 31)
  • Page 25: Printed Wiring Board - Main Section

    HCD-GX20 5-6. Printed Wiring Board – MAIN Section – • See page 19 for Circuit Boards Location. MAIN BOARD PANEL BOARD CD BOARD CN691 CN734 (Page 30) (Page 22) IC102 • Semiconductor Location Ref. No. Location Ref. No. Location D105...
  • Page 26: Schematic Diagram - Main Section (1/4)

    HCD-GX20 5-7. Schematic Diagram – MAIN Section (1/4) – • See page 34 for IC Block Diagrams. • See page 19 for Waveforms. MAIN BOARD (1/4) +B SWITCH 11.8 11.9 ANTENNA FM75Ω RF IF RV101 MAIN BOARD FM TUNED (3/4) LEVEL 0.022...
  • Page 27: Schematic Diagram - Main Section (2/4)

    HCD-GX20 5-8. Schematic Diagram – MAIN Section (2/4) – • See page 19 for Waveforms. MAIN BOARD MAIN BOARD MAIN BOARD MAIN BOARD MAIN BOARD (3/4) (1/4) (3/4) (1/4) (3/4) 1211 26 27 MAIN BOARD (2/4) IC303 BUFFER 11.5 TAPE...
  • Page 28: Schematic Diagram - Main Section (3/4)

    HCD-GX20 5-9. Schematic Diagram – MAIN Section (3/4) – • See page 34 for IC Block Diagrams. IC804 MAIN BOARD (3/4) IC803 +5V REG SWITCH +5.6V REG 13.6 13.6 13.6 MAIN BOARD 13.6 (1/4) 13.6 11.4 11.4 BUFFER BUFFER MAIN BOARD (2/4) 15.4...
  • Page 29: Schematic Diagram - Main Section (4/4)

    HCD-GX20 5-10. Schematic Diagram – MAIN Section (4/4) – MAIN BOARD (3/4) 49 50 52 53 54 58596061 62636465 6671 67 69 70 74 75 76 77 78 79 MAIN BOARD (4/4) Q313,314 Q315,316 MUTE CONT MUTE 11.8 JK303 SPEAKER...
  • Page 30: Printed Wiring Boards - Panel Section

    HCD-GX20 5-11. Printed Wiring Boards – PANEL Section – • See page 19 for Circuit Boards Location. BOARD CN733 PANEL BOARD (Page 22) DISC 1 DISC 2 TUNER/BAND IC601 DISC 3 TUNER/BAND TAPE A/B VIDEO OUT OPEN/ CLOSE TAPE A/B...
  • Page 31: Schematic Diagram - Panel Section

    HCD-GX20 5-12. Schematic Diagram – PANEL Section – • See page 36 for IC Pin Function Description. • See page 19 for Waveforms. KEY BOARD BOARD SEL2410G GAME MIXING MAIN BOARD(4/4) CN303 (Page 29) /START GAME MIXING REM BOARD RM601...
  • Page 32: Printed Wiring Boards - Power/Trans Section

    HCD-GX20 5-13. Printed Wiring Boards – POWER/TRANS Section – • See page 19 for Circuit Boards Location. POWER BOARD SUB TRANS BOARD IC501 IC901 POWER TRANSFORMER (SUB) (11) 1-684-302- TRANS BOARD POWER TRANSFORMER (MAIN) 1-684-300- (11) F919 MAIN BOARD MAIN BOARD...
  • Page 33: Schematic Diagram - Power/Trans Section

    HCD-GX20 5-14. Schematic Diagram – POWER/TRANS Section – TRANS BOARD POWER BOARD POWER TRASFORMER (MAIN) 6.3A/125V D3SBA20-4101 IC501 6.3A/125V (1/2) 6.3A/125V POWER AMP -0.2 Q501,551 OVER LOAD DETECT 2200 (1/2) STK402-070S -0.2 2200 37.7 Q503,504 37.1 MUTE CONT MUTE 37.7 11.6...
  • Page 34 HCD-GX20 • IC Block Diagrams IC781 MN1469XH (CD BOARD) IC731 LA9242M (CD BOARD) 58 57 55 54 53 52 51 50 RF DET FIN2 FINI I / V DGND ∝-COM INTERFACE RFS- RFSM RF AMP TESI T. SERVO & T. LOGIC...
  • Page 35 HCD-GX20 IC102 LC72131D (MAIN BOARD) PHASE DETECTOR CHARGE PUMP POWER REFERENCE UNLOCK DIVIDER DETECTOR RESET SWALLOW COUNTER 1/16, 1/17 4BITS 12BITS PROGRAMMABLE DRIVER UNIVERSAL DATA SHIFT REGISTER LATCH INTERFACE COUNTER 3 4 5 6 7 8 9 10 IC701 BA6956AN (DRIVER BOARD)
  • Page 36: Ic Pin Function Description

    HCD-GX20 5-15. IC Pin Function Description • IC601 LC876662W-5Z15 Master Control (PANEL Board) Pin No. Pin Name Description PWR LED PWR LED control signal output P.S.RELAY Standby relay control signal output SYS MUTE System muting signal output CD MOTOR + CD changer motor control signal output CD MOTOR –...
  • Page 37 HCD-GX20 Pin No. Pin Name Description TUNER STEREO Stereo tuning signal input CD OPEN CD tray open switch signal input TAPE PHOTO A A deck photo sensor singanl input TAPE PHOTO B B deck photo sensor singanl input TAPE AMS...
  • Page 38: Exploded Views

    HCD-GX20 SECTION 6 EXPLODED VIEWS NOTE: • -XX, -X mean standardized parts, so they may • The mechanical parts with no reference number The components identified by mark 0 or have some differences from the original one. in the exploded views are not supplied.
  • Page 39: Front Panel Section

    4-231-824-01 HEART CAM (A) 4-218-254-21 SCREW (M2.6), +PTPWH 4-231-841-01 SPRING (HEART CAM (B)) A-4676-626-A PANEL BOARD, COMPLETE 4-231-825-01 HEART CAM (B) 1-684-305-11 KEY BOARD BOARD 3-038-018-01 EMBLEM, SONY 1-796-360-11 DECK, MECH (CWL43FF48) FLD601 1-518-792-11 INDICATOR TUBE, FLUORESCENT 4-233-981-01 CASSETTE DOOR SPRING (L)
  • Page 40: Main Board Section

    HCD-GX20 6-3. MAIN Board Section F919 T911 F920 supplied F914 not supplied not supplied Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 0 F914 1-751-688-11 WIRE (FLAT TYPE) (13 CORE) 1-533-454-11 FUSE, GLASS TUBE (DIA. 5) (6.3A/125V)
  • Page 41: Cd Mechanism Deck Section (Cdm58F-K6)

    HCD-GX20 Ver 1.3 2003.11 6-4. CD Mechanism Deck Section (CDM58F-K6) M721 supplied supplied supplied not supplied supplied supplied Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 4-218-254-21 SCREW (M2.6), +PTPWH 4-985-672-01 SCREW (+PTPWH M2.6), FLOATING 4-231-187-01 CAM (RELAY)
  • Page 42: Electrical Parts List

    HCD-GX20 SECTION 7 ADDRESS SENSOR ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • COILS When indicating parts by reference number, parts list may be different from the parts uH: µH please include the board name. specified in the diagrams or the components •...
  • Page 43 HCD-GX20 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C774 1-126-300-11 CERAMIC 0.01uF 30.00% 16V R717 1-249-439-11 CARBON 1/4W C775 1-162-282-31 CERAMIC 100PF R718 1-249-436-11 CARBON 1/4W C776 1-162-282-31 CERAMIC 100PF R719 1-247-843-11 CARBON 3.3K 1/4W...
  • Page 44 HCD-GX20 DRIVER MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R777 1-249-421-11 CARBON 2.2K 1/4W F R660 1-249-429-11 CARBON 1/4W R778 1-249-421-11 CARBON 2.2K 1/4W F R661 1-249-419-11 CARBON 1.5K 1/4W F R780 1-249-425-11 CARBON 4.7K...
  • Page 45 HCD-GX20 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C126 1-162-306-11 CERAMIC 0.01uF 30.00% 16V C236 1-130-485-00 MYLAR 0.015uF C127 1-162-306-11 CERAMIC 0.01uF 30.00% 16V C237 1-130-485-00 MYLAR 0.015uF C128 1-126-963-11 ELECT 4.7uF 20.00% 50V...
  • Page 46 HCD-GX20 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C374 1-137-189-11 FILM 0.18uF 5.00% 50V < DIODE > C375 1-137-189-11 FILM 0.18uF 5.00% 50V C376 1-126-964-11 ELECT 10uF 20.00% 50V D105 8-719-991-33 DIODE 1SS133T-77 C377...
  • Page 47 HCD-GX20 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < COIL > < RESISTOR > L201 1-424-849-11 COIL, OSCILLATION (BIAS) R101 1-249-407-11 CARBON 1/4W F R102 1-249-415-11 CARBON 1/4W F < TRANSISTOR > R103 1-249-415-11 CARBON...
  • Page 48 HCD-GX20 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R215 1-249-422-11 CARBON 2.7K 1/4W F R283 1-249-425-11 CARBON 4.7K 1/4W F R218 1-249-421-11 CARBON 2.2K 1/4W F R284 1-249-415-11 CARBON 1/4W F R219 1-249-417-11 CARBON...
  • Page 49 HCD-GX20 MAIN MOTOR PANEL Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R355 1-249-417-11 CARBON 1/4W F < RELAY > R356 1-249-413-11 CARBON 1/4W F R357 1-249-429-11 CARBON 1/4W 1-755-373-11 RELAY R358 1-249-429-11 CARBON 1/4W R359...
  • Page 50 HCD-GX20 PANEL Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C631 1-247-855-11 CASRBON 1/4W < DIODE > C632 1-247-855-11 CASRBON 1/4W C681 1-162-294-31 CERAMIC 0.001uF LED610 8-719-311-60 DIODE SEL2810D-C (CD) C682 1-162-294-31 CERAMIC 0.001uF LED611 8-719-311-60 DIODE SEL2810D-C (GAME)
  • Page 51 HCD-GX20 PANEL POWER Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R673 1-249-433-11 CARBON 1/4W C543 1-164-159-21 CERAMIC 0.1uF R674 1-249-429-11 CARBON 1/4W C544 1-126-942-61 ELECT 1000uF 20.00% 25V R675 1-249-429-11 CARBON 1/4W C546 1-128-549-11 ELECT 3300uF 20.00% 35V...
  • Page 52 HCD-GX20 POWER SPDL SUB TRANS TRANS VIDEO OUT Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R556 1-249-431-11 CARBON 1/4W < RELAY > R557 1-249-441-11 CARBON 100K 1/4W 0 R558 1-217-151-00 METAL 0.22 0 RY901 1-755-276-11 RELAY, POWER...
  • Page 53 HCD-GX20 Ver 1.3 2003.11 Ref. No. Part No. Description Remarks MISCELLANEOUS ************** 1-773-119-11 WIRE (FLAT TYPE) (19 CORE) 1-796-360-11 DECK, MECH 1-751-688-11 WIRE (FLAT TYPE) (13 CORE) 0 104 1-783-532-11 CORD, POWER 1-791-983-12 WIRE (FLAT TYPE) (8 CORE) 1-471-035-11 MAGNET ASSY...
  • Page 54: Revision History

    Addition of Ref.No.66, 67, 68 and 69 for exploded views (SPM-03091) 2003.11 Change of Part No. for Ref. No. 186 (KSM-213D) Deletion of SUPPLEMENT-1 (EXPLODED VIEW of OPTICAL PICK-UP SECTION) (SPM-03061) 2003.12 Addition of Ref. No. 70 SONY EMBLEM (SPM-03128)

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