Gas Piping - Lennox ML193UH Installation Instructions Manual

Gas Piping

CAUTION
If a flexible gas connector is required or allowed by
the authority that has jurisdiction, black iron pipe
shall be installed at the gas valve and extend outside
the furnace cabinet. The flexible connector can then
be added between the black iron pipe and the gas
supply line.
WARNING
Do not exceed 600 in-lbs (50 ft-lbs) torque when at­
taching the gas piping to the gas valve.
1 - Gas piping may be routed into the unit through either
the left‐ or right‐hand side. Supply piping enters into
the gas valve from the side of the valve as shown in
figure 57. Move Bellows grommet to side which gas
line enters. Ensure opposite gas line hole is plugged
with supplied plug.
IMPORTANT
When converting the ML193 unit from natural gas to
LP/propane install the field provided low pressure
switch. See figure 55.
LOW INLET PRESSURE SWITCH
(S145) LOCATION
Orange
White
Gas Valve Shown In Off Position
FIGURE 55
2 - When connecting gas supply, factors such as length of
run, number of fittings and furnace rating must be con­
sidered to avoid excessive pressure drop. Table 9 lists
recommended pipe sizes for typical applications.
NOTE - Use two wrenches when connecting gas pip­
ing to avoid transferring torque to the manifold.
3 - Gas piping must not run in or through air ducts, clothes
chutes, chimneys or gas vents, dumb waiters or eleva­
tor shafts. Center gas line through piping hole. Gas
line should not touch side of unit. See figures 57 and
58.
4 - Piping should be sloped 1/4 inch per 15 feet (6mm per
5.6m) upward toward the gas meter from the furnace.
The piping must be supported at proper intervals, ev­
ery 8 to 10 feet (2.44 to 3.05m), using suitable hangers
or straps. Install a drip leg in vertical pipe runs to serve
as a trap for sediment or condensate.
5 - A 1/8" N.P.T. plugged tap or pressure post is located
on the gas valve to facilitate test gauge connection.
See figure 61.
6 - In some localities, codes may require installation of a
manual main shut‐off valve and union (furnished by in­
staller) external to the unit. Union must be of the
ground joint type.
Compounds used on threaded joints of gas piping
must be resistant to the actions of liquified petro­
leum gases.
Leak Check
After gas piping is completed, carefully check all piping
connections (factory- and field-installed) for gas leaks. Use
a leak detecting solution or other preferred means.
Never use an open flame to test for gas leaks. Check all
connections using a commercially available soap solution
made specifically for leak detection.
The furnace must be isolated from the gas supply system
by closing its individual manual shut‐off valve during any
pressure testing of the gas supply system at pressures less
than or equal to 1/2 psig (3.48 kPa, 14 inches w.c.).
MANUAL MAIN SHUT-OFF
NORMAL TEST PRESSURE
Orange
Yellow
When testing pressure of gas lines, gas valve must
be disconnected and isolated. See figure 56. Gas
valves can be damaged if subjected to pressures
greater than 1/2 psig (3.48 kPa).
Failure to follow the safety warnings exactly could
result in serious injury, death, or property damage.
Never use an open flame to test for gas leaks. Check
all connections using a commercially available soap
solution made specifically for leak detection. Some
soaps used for leak detection are corrosive to cer­
tain metals. Carefully rinse piping thoroughly after
leak test has been completed.
Page 34
IMPORTANT
VALVE WILL NOT HOLD
1/8" N.P.T.
PLUGGED TAP
CAP
FIGURE 56
IMPORTANT
WARNING
FIRE OR EXPLOSION HAZARD
FURNACE
ISOLATE
GAS VALVE