Sony XM-444 Service Manual
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SERVICE MANUAL
Ver 1.0 2002. 02
Sony Corporation
9-873-560-01
2002B0400-1
e Vehicle Company
© 2002. 02
Published by Sony Engineering Corporation

SPECIFICATIONS

Circuit system
OTL (output transformerless) circuit Pulse
power supply
Inputs
RCA pin jacks
High level input connector
Input level adjustment range
0.3 – 6 V (RCA pin jacks),
0.6 – 12 V (High level input)
Outputs
Speaker terminals
2 – 8 Ω (stereo)
Speaker impedance
4 – 8 Ω (when used as a bridging amplifier)
Maximum outputs
80 W × 4 (at 4 Ω)
4 Speakers:
80 W × 2 + 222 W × 1 (at 4 Ω)
3 Speakers:
222 W × 2 (at 4 Ω)
2 Speakers:
Rated outputs (supply voltage at 14.4 V)
35 W × 4 (20 Hz – 20 kHz, 0.04% THD, at 4 Ω)
4 Speakers:
40 W × 4 (20 Hz – 20 kHz, 0.1% THD, at 2 Ω)
80 W × 2 (20 Hz – 20 kHz, 0.1% THD, at 4 Ω)
2 Speakers:
Frequency response
5 Hz – 80 kHz (
0.005% or less (at 1 kHz, 4 Ω, 10 W)
Harmonic distortion
Low-pass filter
80 Hz, –18 dB/oct
High-pass filter
80 Hz, –12 dB/oct
Power requirements
12 V DC car battery
(negative ground)
Power supply voltage
10.5 – 16 V
at rated output : 20 A (4 Ω, 35 W × 4)
Current drain
Remote input : 1.5 mA
Approx. 260 × 55 × 180 mm (w/h/d) not incl.
Dimensions
projecting parts and controls
Mass
Approx. 2.4 kg not incl. accessories
Supplied accessories
Mounting screws (4)
High level input cord (1)
Protection cap (1)
Design and specifications are subject to change without
notice.
XM-444
+0
dB)
–3
STEREO POWER AMPLIFIER
AEP Model
UK Model
E Model
1

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Summary of Contents for Sony XM-444

  • Page 1: Specifications

    Supplied accessories Mounting screws (4) High level input cord (1) Protection cap (1) Design and specifications are subject to change without notice. STEREO POWER AMPLIFIER Sony Corporation 9-873-560-01 2002B0400-1 e Vehicle Company © 2002. 02 Published by Sony Engineering Corporation...
  • Page 2: Table Of Contents

    COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3 XM-444 SECTION 1 GENERAL This section is extracted from instruction manual.
  • Page 4 XM-444...
  • Page 5: Disassembly

    XM-444 SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. 2-1. BOTTOM PLATE (Page 5) 2-2. HEAT SINK (Page 6) 2-3. AMP BOARD (Page 6) Note : Follow the disassembly procedure in the numerical order given.
  • Page 6: Heat Sink

    XM-444 2-2. HEAT SINK 1 BVTP 3x8 3 BVTP 3x8 2 BVTP 3x8 4 AMP board 5 heat sink 2-3. AMP BOARD 2 rear panel 1 BVTP 3x8 4 front panel 5 AMP board 3 BVTP 3x8...
  • Page 7: Diagrams

    XM-444 SECTION 3 DIAGRAMS 3-1. BLOCK DIAGRAM — FRONT SECTION — PRE AMP IC801 (1/2) GAIN CONTROL IC802 (1/2) CN802 (1/2) L (BTL) IC803 (1/2) SPEAKER DIFFERENTIAL (FRONT) SWITCH DRIVE AMP DRIVE AMP POWER AMP Q101 Q104 Q108 Q110 Q102...
  • Page 8: Block Diagram -Rear/Power Section

    XM-444 3-2. BLOCK DIAGRAM — REAR/POWER SECTION — PRE AMP IC804 (1/2) GAIN CONTROL IC805 (1/2) CN802 (2/2) L (BTL) IC806 (1/2) SPEAKER DIFFERENTIAL (REAR) SWITCH DRIVE AMP DRIVE AMP POWER AMP Q301 Q304 Q308 Q310 Q302 S802-1 (80Hz) VR802-1...
  • Page 9: Schematic Diagram -Amp Section

    XM-444 3-3. SCHEMATIC DIAGRAM — AMP SECTION — • Refer to page 12 for Common Note on Schematic Diagrams. R118 R116 D101 R114 Q108 Q104 R133 Q102 C113 Q110 C104 R124 C857 Q112 R126 R129 Q107 C112 C114 R122 Q101...
  • Page 10: Schematic Diagram -Power Section

    XM-444 3-4. SCHEMATIC DIAGRAM — POWER SECTION — • Refer to page 12 for IC Block Diagram and Common Note on Schematic Diagrams. (Page 9) R855 Q905 T901 C914 R929 R851 D903 R919 Q907 Q851 Q903 C907 C919 R852 R927...
  • Page 11: Printed Wiring Board

    XM-444 3-5. PRINTED WIRING BOARD • Refer to page 12 for Semiconductor Location and Common Note on Printed Wiring Boards. CN802 AMP BOARD Q410 Q411 Q310 Q311 SPEAKER OUT (REAR) (FRONT) JW46 S802 R336 LPF(80Hz) S802 Q406 Q306 (REAR) -2 -1...
  • Page 12: Exploded View

    XM-444 SECTION 4 EXPLODED VIEW • Semiconductor Location NOTE: THIS NOTE IS COMMON FOR PRINTED WIRING • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by Ref. No. Location Ref. No. Location BOARDS AND SCHEMATIC DIAGRAMS.
  • Page 13: Electrical Parts List

    XM-444 SECTION 5 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by The components identified by mark 0 or dotted line with mark. mark 0 or dotted line with mark.
  • Page 14 XM-444 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C802 1-128-551-11 ELECT 22uF < DIODE > C803 1-164-315-11 CERAMIC CHIP 470PF C804 1-128-551-11 ELECT 22uF D101 8-719-801-78 DIODE 1SS184 C805 1-164-156-11 CERAMIC CHIP 0.1uF D102 8-719-801-78 DIODE 1SS184...
  • Page 15 XM-444 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < COIL > Q405 8-729-140-84 TRANSISTOR 2SC1841-PAFAEA Q406 8-729-902-11 TRANSISTOR 2SC2021-Q L901 1-411-756-11 COIL, CHOKE Q407 8-729-230-46 TRANSISTOR 2SA1162-YG L951 1-410-396-41 INDUCTOR, FERRITE BEAD 0.45uH Q408 8-729-020-80 TRANSISTOR 2SC2235-O/Y(TPE6)
  • Page 16 XM-444 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R131 1-216-823-11 METAL CHIP 1.5K 1/16W R309 1-216-841-11 METAL CHIP 1/16W R132 1-216-222-00 RES-CHIP 1/8W R310 1-216-829-11 METAL CHIP 4.7K 1/16W R133 1-216-833-11 METAL CHIP 1/16W R311...
  • Page 17 XM-444 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R424 1-216-829-11 METAL CHIP 4.7K 1/16W R911 1-216-835-11 METAL CHIP 1/16W R425 1-216-182-00 RES-CHIP 1/8W R912 1-216-833-11 METAL CHIP 1/16W R426 1-216-150-00 RES-CHIP 1/8W R913 1-216-853-11 METAL CHIP...
  • Page 18 XM-444 Ref. No. Part No. Description Remark PARTS FOR INSTALLATION AND CONNECTIONS *************************************** 3-367-410-01 SCREW (DIA.5X15), TAPPING 1-823-952-11 CORD, CONNECTION 8P (0.2m) 3-013-264-01 COVER, 3P TERMINAL BOARD φ5 x 15 (x 4) 0.2 m...
  • Page 19 XM-444 MEMO...
  • Page 20 XM-444 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision...

Table of Contents