Related Manuals for Optoma ES529
Summary of Contents for Optoma ES529
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Page 1: Service Manual
SERVICE MANUAL ES529/EX539/EW539 Date Revise Version Description 2011.02.12 V1.0 Initial Issue Prepare : Check: Approve: Mina... - Page 2 Preface This manual is applied to ES529/EX539/EW539 projection system. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products.
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Page 3: Comparison List
ES529/EX539/EW539 Comparison List Parts ES529 EX539 EW539 Engine Module 70.8LH05GR01 70.8LE10GR01 70.8LJ08GR01 48.8EH01G001 48.8CQ01G003 48.8EJ01G001 Main BD 80.8LH01G001 80.8LE01G001 80.8LJ01G001 IO COVER 70.8LH03GR01 70.8LJ07GR01 TOP COVER 75.8EH01G091 75.8EH01G001 ES529/EX539/EW539 Confidential... -
Page 4: Table Of Contents
Table of Content Chapter 1 Introduction Highlight Chapter 2 Disassembly Process Equipment Needed & Product Overview Repair notice Rod Adjustment Re-write Lamp Usage Hour Chapter 3 Troubleshooting LED Lighting Message For Projector Main Procedure Chapter 4 Function Test & Alignment Procedure Service Mode Instruction Factory Fan RPM Reset Test Condition... - Page 5 Check FW version Section 2: 8051 FW Upgrade (USB) Equipment Needed 8051 Firmware Upgrade Procedure Check 8051 FW version Chapter 6 EDID Upgrade EDID Upgrade Procedure Appendix A Exploded Image Appendix B Serial Number Definition PCBA Code Definition ES529/EX539/EW539 Confidential...
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Page 6: Chapter 1 Introduction
ECO Mode: ● 6000 Hours Typical @ 160W, 50% Survival Rate ● 200W Lamp (Osram E20.8) Lamp ● 0.55” SVGA, S450, Dark Chip 3(ES529) 0.55” XGA, S450, Dark Chip 3(EX539) DMD Chip&Number of 0.65” WXGA, S450, Dark Chip 3(EW539) active dots ●... -
Page 7: Compatible Mode
● Audio input(Mini Jack) x1 ● Composite Video x1 ● HDMI v1.3(with HDCP support) ● Operating: 0~2,500 ft 5°C~35°C Altitude&Temperature 2,500~5,000 ft 5°C~30°C 5,000~10,000 ft 5°C~25°C 1-2 Compatible Mode Computer Compatibility Analog/Digital ES529/ Compatibility Resolution EW539 EX539 V-Sync(Hz) H-Sync(KHz) 640x350 31.5 640x350 37.90... - Page 8 Analog/Digital ES529/ Compatibility Resolution EW539 EX539 V-Sync(Hz) H-Sync(KHz) 1024x576 1024x576 1024x768 48.40 1024x768 56.50 1024x768 57.70 1024x768 60.00 1024x768 68.70 1024x768 1152 × 864 1152 × 864 1152 × 864 1152 × 864 1152 × 870 1280x720 1280x720 45.00 1280x720...
- Page 9 MAC 19” 1024X768 60.24 1152X870 75.06 68.68 MAC G4 640X480 31.35 i MAC DV 1024X768 60.00 i MAC DV 1152X870 68.49 Note: If the Computer Compatibility supportive signal is different from User’s Manual, please refer to User’s Manual. Confidential ES529/EX539/EW539...
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Page 10: Disassembly Process
* Before you start: This process is protective level II. Operators should wear electrostatic chains. * Note: - If you need to replace the main board, you have to record the lamp usage hour. - Some related contents please refer to common SM chapter 2. ES529/EX529/EW539 Confidential... -
Page 11: Repair Notice
Blower pin) and blue wire tube Compose of Red/Black/White Wire (3 Photo Sensor pin) and red connector Compose of Red/Black/White Wire and Gray wire tube (3 pin) Compose of Red/Black Wire and Black Speaker wire tube (2 pin) ES529/EX539/EW539 Confidential... -
Page 12: Rod Adjustment
2-3 Rod Adjustment 1. Environment Adjustment - The distance between the engine and the screen is 2.4M (ES529/EX539) or 2.0M(EW539). - This process should be done at a dark environment (under 10 Lux). 2. Procedure Adjustment - Change the screen to "white screen". -
Page 13: Es529/Ex539/Ew539 Confidential
2.Use “up” or “down” buttons to select “ Exit”, then use “left” or “right” buttons to re-write the lamp hour back to previous lamp usage hour. Note: left key = decrease lamp hour right key =increase lamp hour ES529/EX539/EW539 Confidential... -
Page 14: Led Lighting Message
(Red) Standby State (input power cord) Flashing Power on (warming) Green Lamp lighting Flashing Power off (Cooling) Green Error Flashing (Over Temp.) Amber Error Flashing Flashing (Fan failed) Amber Error Flashing (Lamp failed) Amber Steady light No light ES529/EX539/EW539 Confidential... -
Page 15: Main Procedure
PC can support 3D format. 3D Image Abnormal - Ensure your standing distance is less than 6m from screen. - Ensure the 3D function is on and execute “3D sync invert” in OSD menu. - Check main board. ES529/EX539/EW539 Confidential... - Page 16 (3) The message “Enter New Security Code” appears. Input a 4-digits code (letters and/or numbers) that you define. (4) To confirm�� key in the password again. The “Security Code change successfully” appear on the screen. Forgetting Password (administrator Password) ES529/EX539/EW539 Confidential...
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Page 17: Function Test & Alignment Procedure
2. After several minutes, you can check the fan RPM as red circle a. Please get into Service Mode. b. Select “RD menu”, then press “Enter”, Fan detail information will be shown. Note: If the factory fan Value doesn’t show in service mode,please repeat the step 1,2 again. ES529/EX529/EW539 Confidential... -
Page 18: Test Condition
4-3 Test Condition(This section links to common This section links to common service manual 4-4 Test Condition) Defect specification table For ES529/EX539 Order Symptom Pattern Criteria Bright pixel ( dots) Gray10 pattern A+B=0 Dark pixel(dots) White pattern A+B≤4 Unstable pixel (dots) -
Page 19: Test Inspection Procedure
Reset 4-5 PC MODE Note:EX539 the native resolution of test signal is 1024x768@60HZ. ES529 the native resolution of test signal is 800x600@60HZ. EW539 the native resolution of test signal is 1280x800@60HZ. We take EX539 for example here. The other contents please refer to common service manual 4-6 PC MODE. - Page 20 - White pattern White - Adjacent dark pixel. Criteria - The number of the dark pixels should be less or equal to 4 pixels. - Adjacent pixel with each other is unacceptable. Note: The defect criteria follows TI specification. ES529/EX539/EW539 Confidential...
- Page 21 - Test signal: 1024x768@60Hz - Test Pattern: Blue 60 Inspection item - Dark blemish check Criteria - The dark blemish should be less or equal to 2 under blue 60 pattern. - Ref. Defect specification table Blue 60 ES529/EX539/EW539 Confidential...
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Page 22: Calibration
- Test equipment: video generator - Once Main Board is changed, PC calibration should be done as well. (1) Test signal: analog 1024X768@60Hz (for EX539) analog 800X600@60Hz (for ES529) analog 1280X800@60Hz (for EW539) (2) Test Pattern: White/Black - Note: White/Black (1) Calibration pattern should be in full screen mode. -
Page 23: Optical Performance
1. Measure setting - Please get into OSD menu,select “Lamp Setting” under “Options”,select"Brightness Mode",then select “Bright” mode. - Test equipment: video generator. - Test signal:analog 800x600@60Hz (ES529) analog 1024x768@60Hz (EX539) analog 1280x800@60Hz (EW539) 2. Brightness Criteria: 1155 ANSI Lumens(ES529/EX539) 1210 ANSI Lumens(EW539) 3. -
Page 24: Firmware Upgrade
Firmware Upgrade Section 1: System Firmware Upgrade 5-1-1 Equipment Needed Software: (DDP2431-RS232) - DLP Composer Lite V10.0 - Firmware (*.img) - library (ES529/EX539/EW539 library) Hardware: - Projector - Power Cord (42.50115G001) - RS232 (42.83618G001) - PC or Laptop Note1: we will show the hot key of service mode and how to check FW version,the other contents please refer to common service manual 5-1 . -
Page 25: Get Into Fw Mode
1.Restart the unit and get into the Service Mode(Press Power --> Left --> Left --> Menu). 2.The firmware version will be shown as red circle on the screen. Note: Another contents please refer to common service manual 5-Section 1. ES529/EX539/EW539 Confidential... -
Page 26: Section 2: 8051 Fw Upgrade (Usb)
Section 2: 8051 FW Upgrade 5-2-1 Equipment Needed Software: (N79A901R-USB) - Setup _NLINK_en - Manley USB Driver_NLINK - xxx_8051_xx.hex Hardware: - Projector - Power cord: 42.50115G001 - USB Cable mini USB to USB (A) (42.00284G001) - NLINK Fixture - PC or Laptop ES529/EX539/EW539 Confidential... -
Page 27: 8051 Firmware Upgrade Procedure
- Select “Brownout Level 3.8V” (as green square). - Select “Internel RC(11.0592MHz)” (as green square). - Click “Erase/Write(W)” to execute 8051 FW upgrade (as red circle). Note: Another contents please refer to common service manual 5-Section 4. ES529/EX539/EW539 Confidential... -
Page 28: Check 8051 Fw Version
5-2-3 Check 8051 FW version 1. Restart the unit and enter the Service Mode (Press Power --> Left --> Left--> Menu). 2. The firmware version will be shown as red circle on the screen. ES529/EX539/EW539 Confidential... -
Page 29: Edid Upgrade
Chapter 6 EDID Upgrade 6-1 EDID Upgrade Procedure - The upgrade procedure for VGA and HDMI ports please refer to common service manual chapter 6. ES529/EX539/EW539 Confidential... -
Page 30: Appendix A Exploded Image
Appendix A (Exploded Image) Note: This chapter is only designed to show the exploded image of the projector. For updated part numbers, please refer to RSPL report. D.C. EX539 ES529/EX539/EW539 Confidential... - Page 31 ES529(SERVCE) 70.8LE02G001 ASSY O COVER MODULE EX539 70.8LE05G001 OSRAM E20.8 200W LAMP MODULE EX539 ASSY OSRAM LAMPDRVER MODULE 200W 70.8LH04GR01 FOR ES529(SERVCE) ASSY LAMP COVER MODULE FOR 70.8FM13GR01 ES526(SERVCE) 70.8LE08G001 ASSY LAMP DRVER MODULE EX539 42.00455G012 W.A. 8P TO 16P 120mm MB TO LVPS 1410X 51.8FF01G001...
- Page 32 MB SHIELDING AIR THIGHT JK-1105 PDG-DSU30 51.8FM05G001 8FM LVPS MYLAR 200W 51.8FM04G001 8FM MYLAR RESST LGHT 70.8LE03G001 ASSY ENGNE MODULE EX539 51.8FM02G001 8FM FOL HT800 FOR LAMP COVER 80.8LE01G001 PCBA MAN BOARD FOR EX539 PROJECTOR 52.8FF01G001 HDM LGHT CUT SPONGE EW536 ES529/EX539/EW539 Confidential...
- Page 33 ASSY BLOWER MODULE Parts Item Description Supply SUNON 45*20mm GB1245PKV1-8AY, F TYPE 49.8CS01G002 BLOWER, SHRINK TUBE 52.82G08G001 BLOWER 4520 RUBBER EP7190 52.89T01G001 BLOWER AR TGHT F12 H5350 ES529/EX539/EW539 Confidential...
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Page 34: Assy Top Cover Module
ASSY TOP COVER MODULE ES529/EX539/EW539 Confidential... - Page 35 ENTER KEY PC MN3600H HD66 4WAY KEY SILVER MN3600H WITH KEYSTONE 51.8EH06G061 LOGO EW539 TEFLON MYLAR 8mm*74mm 0.2t ZOOM RING 51.8CS17G002 PDG-DSU30 41.89S18G001 EMI GASKET W7*H4*L20 (BLACK) 52.88N23G001 SPONGE FOR ENTER KEY EP721 51.8EH11G001 KEYPAD BOARD MYLAR ES526 57.83N01G001 TEFLON FOR PD726W ES529/EX539/EW539 Confidential...
- Page 36 LAMP BLOWER DUCT X15 GENERC 61.88T05G051 8FM TWO FAN SHELDNG 85.1F123G260 SCREW PAN MECH E/SF M3*26 Ni 85.1A123G060 SCREW PAN MECH M3*6 N 52.88T08G001 FAN SHELDNG AR TGHT F12 X1160 52.8EH02G002 SPONGE JK-1105 25X12X3 ES526 61.8FM01G001 AL FOL 1 8FM ES529/EX539/EW539 Confidential...
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Page 37: Assy Bottom Cover Module
ASSY BOTTOM COVER MODULE ES529/EX539/EW539 Confidential V... - Page 38 75.8FE01GP01 ASSY MATRITEK 200W LVPS FOR EX538 51.8FM03G001 8FM LAMP DRVER NLET MYLAR-2 51.8EH12G001 LVPS GUDE MYLAR ES526 52.8EH06G001 SLCON RUBBER 18.8x7.6x4.8 ES526 85.1C123G060 SCREW ISO M3*6mm NI PH W/LW BFA 85.1C123G080 SCREW ISO M3*8mm NI PH W/LW ES529/EX539/EW539 Confidential...
- Page 39 ASSY ENGINE MODULE ES529/EX539/EW539 Confidential...
- Page 40 61.88N12G021 ROD SPRNG SUS301 3/4H,X15 61.8FE02G001 ROD COVER NEW 0.5T AL5052 51.8CS30G001 3M TAPE FOR DSU30 70.8LE10GR01 ASSY ENGNE MODULE FOR ES529 (SERVCE) 70.8CP10G001 ASSY ENGNE BOTTOM COVER Z15 61.8CP16H001 STEP SCREW FOR DMD M2.6*16.2mm X1161 41.87Y03G001 EMI GASKET W13*H6*L35 YO PROJECTON LENS YM09X FOR X15_氟素...
- Page 41 YO 5S R76Y32G78W98B76 CW_URD20 MOTOR_ 23.8FB19G001 TM CHANGED TO W/B N B 85.1A126G040 SCREW PAN MECH M2.6*4 Ni TAPE 3M J350 10*5mm FOR COLOR WHEEL 51.82Y29G001 DP715 52.83615G001 COLOR WHEEL DISC RUBBER, EzPro755 61.83628G001 COLOR WHEEL SHOULDER SCREW ES529/EX539/EW539 Confidential...
- Page 42 A.K. ES529/EX539/EW539 Confidential X...
- Page 43 SPEC LABEL BLANK PD120 35.8EG02G001 LAMP COVER USE LABEL PE STRETCH FLM 500MM*1500M*0.02MM 51.00070GC01 GREEN FOR CPC 51.52109G005 PE BAG 450*350*0.07 FOR OPTOMA EP720 55.59901G001 CORNER BOARD 40*40*5*900mm GREEN 55.80S06G001 PAPER CORNER 50*50*1230mm TDP-T90 55.80S10G001 PAPER COVER 1180*980mm TDP-T91 CARTON AB FLUTE 18KG 395*165*314MM 55.8EH01G001...
- Page 44 WARRANTY CARD US FOR LPP SERES, 1 36.00024G001 YEAR 42.50115G001 CABLE POWER CORD 1.8M SP30+IS14 US USER’S GUDE MULTLNGUAL (CD) ES539/ 36.8LH01G001 EX539/EW539 QUICK START CARD MULTILINGUAL ES529/ 36.8LH02G001 EX529/EW539 PE BAG ZIPPER #9 W/RECYCLING MARK FOR 51.86213G002 OPTOMA 53.8EH01G001 SOFT CARRY BAG ES526...
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Page 45: Serial Number Definition I
I. Serial Number System Definition Serial Number Format for Projector AAAAA C 0001 Q = Optoma 8LE = Project Code 0 = Last number of the manufacture year (ex:2010 = 0) 09 = week of the manufacture year (ex:the ninth... -
Page 46: Pcba Code Definition
II. PCBA Code Definition PCBA Code for Projector XXXXXXXXXX EEEE Vendor Code Revision Date Code ES529/EX539/EW539 Confidential...