Related Manuals for Honda HRR216TKA Harmony II
Summary of Contents for Honda HRR216TKA Harmony II
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Page 1: Rotary Mower
Manual Rotary Mower HRR216TKA See page 45 for instructions on setting up your Lawn Mower. ® © 2005 American Honda Motor Co., Inc.—All Rights Reserved... - Page 2 Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold. The information and specifications included in this publication were in effect at the time of approval for printing.
- Page 3 We want to help you get the best results from your new lawn mower and to operate it safely. This manual contains the information on how to do that;...
- Page 4 Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower. You must use your own good judgment. You will find important safety information in a variety of forms including: •...
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Page 5: Table Of Contents
COMPONENT & CONTROL LOCATIONS ...7 DESCRIPTION OF CONTROLS ...8 BEFORE OPERATION ...10 ARE YOU READY TO GET STARTED? ...10 IS YOUR LAWN MOWER READY TO GO? ...10 CHECK YOUR WORK AREA ...11 OPERATION ...14 MOWING PRECAUTIONS ...14 STARTING THE ENGINE ...14 OPERATING THE CONTROLS FOR MOWING ...16... -
Page 6: Lawn Mower Safety
LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. -
Page 7: Important Message To Parents
YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your child operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if, when, and how your child operates this equipment. -
Page 8: Safety Label Locations
LAWN MOVER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your mower. If a label comes off or becomes hard to read, contact an authorized Honda dealer for a replacement. WARNING AVOID SERIOUS INJURY OR DEATH. -
Page 9: Controls & Features
COMPONENT & CONTROL LOCATIONS Use the illustrations on the following pages to locate and identify the most frequently used controls. FUEL TANK CAP SPARK PLUG CAP CUTTING HEIGHT ADJUSTMENT LEVERS (4) CONTROLS & FEATURES REAR DISCHARGE GUARD MULCHING PLUG GRASS BAG REAR DISCHARGE GUARD... -
Page 10: Description Of Controls
CONTROLS & FEATURES DESCRIPTION OF CONTROLS Fuel Valve The fuel valve controls fuel flow from the fuel tank to the carburetor. The fuel valve must be ON to start and operate the mower. The fuel valve should be kept OFF when the mower is not in use. Flywheel Brake Lever This lever is connected to the engine flywheel brake and the... -
Page 11: Cutting Height Adjustment Levers
Shift Lever The shift lever selects the mower ground speed. For mowing thick grass or 1 (slow) maneuvering in small areas. For intermediate self- 2 (medium) propelled speed. For maximum self-propelled 3 (fast) speed in large, open areas and for transport. Cutting Height Adjustment Levers The mower deck can be set to any of the six approximate settings. -
Page 12: Before Operation
Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the lawn mower and its operation before you begin using it. Know how to quickly shut off the lawn mower in case of an emergency. IS YOUR LAWN MOWER READY TO GO? -
Page 13: Check Your Work Area
Check the General Condition of the Lawn Mower: • Look around and underneath the lawn mower for signs of oil or gasoline leaks. • Look for signs of damage. • Check each control for proper operation. • Check the blades for wear. Replace as necessary (page 27). - Page 14 BEFORE OPERATION Mulching Plug The mulching plug helps to curve the inside of the mower deck for more efficient mulching. Install and remove the mulching plug by raising the rear discharge guard as shown. The mulching plug only fits one way. Remove the mulching plug when using a grass bag.
- Page 15 Grass Bag A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% full. Also, the bag is easier to empty when not packed full.
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Page 16: Operation
OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review the LAWN MOWER SAFETY chapter beginning on page 4 and the BEFORE OPERATION chapter beginning on page 10. Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills. - Page 17 4. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Keep your hands and feet away from the mower deck at all times when starting and running the engine. Continue to hold the flywheel brake lever against the handlebar;...
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Page 18: Operating The Controls For Mowing
OPERATION OPERATING THE CONTROLS FOR MOWING Flywheel Brake Lever The lever must be pulled back FLYWHEEL BRAKE LEVER against the handlebar to start and run the engine. The blade starts to rotate when the lever is pulled back against the handlebar and the recoil starter grip is pulled. - Page 19 Shift Lever Use the shift lever to adjust the forward speed of the mower. You may move the shift lever anytime; however, if the mower is pulling hard, release the drive clutch lever between shifts for smooth operation. 1st and 2nd gears are recommended for maximum mowing performance.
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Page 20: Stopping The Engine
OPERATION STOPPING THE ENGINE 1. Release the drive clutch lever. 2. Release the flywheel brake lever. 3. When the mower is not in use, turn the fuel valve to OFF. DRIVE CLUTCH LEVER FLYWHEEL BRAKE LEVER FUEL VALVE... -
Page 21: Safe Mowing Practices
SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and control of the mower. Keep a firm grip on the handlebar and walk, never run, with the mower. Be very careful when mowing uneven or rough ground. - Page 22 OPERATION Obstacles Use the side of the mower to cut close to obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control. Be careful when mowing over obstacles embedded in the lawn, such as sprinkler heads, paving, edging, etc.
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Page 23: Mowing Tips
MOWING TIPS Which Blades? Grasses and lawn conditions vary greatly, so Harmony II models can use various combinations of standard and accessory blades. Use this blade application guide to help determine which blades are best suited for your lawn. For more information about blades, see page 55. Always use an upper and lower blade. - Page 24 OPERATION Blade Speed The blades must spin very fast to cut properly. If the engine speed drops, it could mean the engine is being overloaded by the blades trying to cut too much grass. Mow a narrower swath, move the mower slower, install the discharge chute, or raise the cutting height.
- Page 25 OPERATION Clogged Mower Deck Before clearing a clogged mower deck, stop the engine and turn the fuel valve to the OFF position. With the spark plug cap disconnected, tilt the mower so the carburetor side is up. Clear a clogged deck with a stick, not your hands. Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible.
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Page 26: Servicing Your Mower
SERVICING YOUR MOWER THE IMPORTANCE OF PROPER MAINTENANCE Proper maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. -
Page 27: Maintenance Safety
MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. -
Page 28: Maintenance Schedule
(1) Service more frequently when used in dusty areas. (2) These items should only be serviced by an authorized Honda servicing lawn mower dealer, unless you are mechanically proficient and have the proper tools. Refer to the Honda shop manual for service procedures. -
Page 29: Blades
A worn or damaged blade can break, causing blade pieces to be thrown from the mower. When a blade needs sharpening or replacement, take the lawn mower to an authorized Honda servicing dealer. Or, if you have a torque wrench, you can remove and install the blades yourself (page 28). -
Page 30: Blade Removal
SERVICING YOUR MOWER Blade Removal and Installation If you remove the blades, use a torque wrench for installation. Wear heavy gloves to protect your hands. To avoid weakening the blades or causing imbalance or poor cutting, the blades should be sharpened by trained staff at an authorized Honda servicing dealer. -
Page 31: Grass Bag Cleaning And Replacement
3. Tighten the bolts with a torque wrench. Use a wooden block to stop the blades from turning. Blade bolt torque: 36 ~ 43 ft-lb (49 ~ 59 N·m) If you don’t have a torque wrench, have an authorized Honda servicing dealer tighten the blade bolts before you use the mower. -
Page 32: Engine Maintenance
SERVICING YOUR MOWER ENGINE MAINTENANCE Engine Oil Level Check 1. Wipe the dipstick clean. 2. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 3. If the oil level is low, add oil to bring the level between the upper and lower limit marks on the dipstick as shown. - Page 33 Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Turn the fuel valve to OFF to reduce the possibility of fuel leakage (page 18). 2. Wipe the oil filler area clean, then remove the oil filler cap/dipstick. 3.
- Page 34 SERVICING YOUR MOWER Air Cleaner Service A dirty air filter restricts air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air filter more often than specified in the MAINTENANCE SCHEDULE. NOTICE Operating the engine without an air filter, or with a damaged filter, will allow dirt to enter the engine, causing rapid engine wear.
- Page 35 Spark Plug Service Recommended spark plugs: BPR6ES (NGK) or W20EPR-U (DENSO) For good performance, the spark plug must be properly gapped and free of deposits. NOTICE An incorrect spark plug can cause engine damage. 1. Disconnect the spark plug cap and remove dirt from the area.
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Page 36: Spark Arrester Service (Optional Equipment)
SERVICING YOUR MOWER SPARK ARRESTER SERVICE (optional equipment) Your lawn mower engine is not factory-equipped with a spark arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. An optional USDA approved spark arrester is available from an authorized Honda servicing dealer. -
Page 37: Fuel System
FUEL SYSTEM Refueling Fuel tank capacity: 0.29 US gal (1.1 l) If the fuel level is low, refuel in a well-ventilated area with the engine stopped. If the engine has been running, allow it to cool first. To refuel, remove the fuel tank cap, and fill the tank with gasoline to the bottom of the filler neck. - Page 38 SERVICING YOUR MOWER Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher. These engines are certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oil/gasoline mixture.
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Page 39: Storage
4. Stop the engine and allow it to cool. 5. After the lawn mower is clean and dry, touch up any damaged paint, and coat other areas that may rust with a light film of oil. - Page 40 STORAGE Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components serviced or replaced.
- Page 41 Draining the Fuel Tank and Carburetor 1. Remove the carburetor drain bolt with a 10 mm wrench, and drain the carburetor bowl fuel into an approved container. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
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Page 42: Storage Precautions
STORAGE STORAGE PRECAUTIONS If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. -
Page 43: Transporting
TRANSPORTING BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Turn the fuel valve to OFF (page 18). -
Page 44: Taking Care Of Unexpected Problems
TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Fuel valve OFF. Out of fuel. Bad fuel; mower stored without treating or draining gasoline, or refueled with bad gasoline. Spark plug faulty, fouled, or improperly gapped. Spark plug wet with fuel (flooded engine). Fuel filter clogged, carburetor malfunction, ignition malfunction, valves stuck, etc. -
Page 45: Vibration Problems
TAKING CARE OF UNEXPECTED PROBLEMS VIBRATION PROBLEMS Possible Cause Grass and debris lodged under mower deck. Clean out mower deck (p. 23). Mechanical damage, such as a bent crankshaft. MOWING AND BAGGING PROBLEMS Possible Cause Mower is moving too fast for lawn conditions. Shift to a lower gear or release the drive Adjustment levers set at different positions. -
Page 46: Set-Up
SET-UP Unpacking Remove all the cardboard from the mower, including the piece around the handlebar. Handlebar Setup Loosen the two knobs on the lower handlebar. Hold the flywheel brake lever against the handlebar, and unfold the handlebar into the mowing position. Remove the piece of paper between the handlebar and the frame. -
Page 47: Before Operation
For additional engine oil information, see page 30. Fuel Refer to page 35. BEFORE OPERATION Before using the lawn mower, all mower operators must read the following chapters and sections: • LAWN MOWER SAFETY (page 4) • CONTROLS & FEATURES (page 7) •... -
Page 48: Technical & Consumer Information
TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Locations ENGINE SERIAL NUMBER There are two serial numbers, one for the mower frame and one for the engine. Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (page 60). - Page 49 TECHNICAL AND CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
- Page 50 TECHNICAL AND CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions.
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Page 51: Emission Control System
TECHNICAL AND CONSUMER INFORMATION EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic. - Page 52 TECHNICAL AND CONSUMER INFORMATION Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA and California emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
- Page 53 TECHNICAL AND CONSUMER INFORMATION Air Index An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines.
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Page 54: Specifications
TECHNICAL AND CONSUMER INFORMATION SPECIFICATIONS Model 21” mulching/bagging rotary mower, 3-speed gear drive transmission, HRR2162TKA FRAME Model Type Length Width Overall height Dry weight Cutting width Cutting heights Fuel tank capacity Engine oil capacity ENGINE Model Engine type Displacement Bore and stroke Compression ratio Ignition system... - Page 55 TECHNICAL AND CONSUMER INFORMATION MAINTENANCE Fuel Engine oil Spark plug type (Resistor plugs reduce interference with radio and television reception.) Maximum governed speed 2,950 ~ 3,100 rpm Blade bolt torque TRANSMISSION Transmission type Ground speeds TUNEUP Spark plug gap Valve clearance (cold) Other specifications Unleaded gasoline with a pump octane rating of 86 or...
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Page 56: Consumer Information
This manual provides complete, illustrated parts lists. Dealer Locator Information To find an Authorized Honda Servicing Dealer anywhere in the United States you may contact the Honda Power Equipment Customer Relations Office (page 60) or: Call (800) 426-7701 or visit our website:... -
Page 57: Accessories And Replacement Parts
TECHNICAL AND CONSUMER INFORMATION Accessories and Replacement Parts Contact a servicing Honda lawn mower dealer to purchase any of these accessories or genuine replacement parts. Be sure to have the lawn mower frame and engine serial numbers when you contact your dealer (page 46). - Page 58 You must take the Honda Harmony lawn mower, riding mower, or lawn tractor and proof of original retail purchase date, at your expense, to any Honda Power Equipment dealer in the United States, Puerto Rico, or the U.S. Virgin Islands who is authorized to service that product, during the dealer's normal business hours.
- Page 59 Apparel will be repaired or replaced under warranty without any charge. To Obtain Warranty Service: You must take the Honda Power Equipment accessory, replacement part, apparel or the power equipment on which the accessory or replacement part is installed, and proof of purchase, at your expense, to any Honda Power Equipment dealer in the United States, Puerto Rico, or the U.S.
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Page 60: Your Warranty Rights And Obligations
You are responsible for presenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. - Page 61 To Obtain Warranty Service: You must take your Honda Power Equipment engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Honda Power Equipment dealer who is authorized by American Honda Motor Co., Inc.
- Page 62 TECHNICAL AND CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership's management.
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Page 63: Index
INDEX air cleaner inspection... 32 service... 32 air index ... 51 altitude, modifications for ... 47 assembly see set-up ... 44 blade inspection ... 27 installation ... 28 removal ... 28 carburetor draining ... 39 modifications for altitude ... 47 clogged mower deck... - Page 64 INDEX maintenance blade removal and installation ... 28 engine... 30 grass bag... 29 importance... 24 safety... 25 schedule ... 26 specifications... 52 mower deck clogging ... 23 mowing around obstacles ... 20 dry & wet grass... 22 gravel and loose objects... 20 patterns ...
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Page 65: Quick Reference Information
QUICK REFERENCE INFORMATION Type Fuel Capacity Type Engine oil Capacity Type Spark plug Electrode gap Before each use Maintenance First 5 hours Subsequent Unleaded gasoline with a pump octane rating of 86 or higher (page 35) 0.29 US gal (1.1l) SAE 10W-30, API SJ or SL (page 30) 0.58 US qt (0.55 l) Regular:... - Page 66 POM53763 500.2005.02 31VG4W00 Printed on 00X31-VG4-W000 PRINTED IN U.S.A. Recycled Paper...