Porter-Cable CPF4515 Instruction Manual

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Instruction manual (19 pages)

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Page 1 MODELS CPF4515 CPF6020 IMPORTANT Please make certain that the person who is to use To learn more about Porter-Cable this equipment carefully reads and understands visit our website at: these instructions before starting operations. http://www.porter-cable.com The Model and Serial No. plate is located on the frame.
Page 2: Important Safety Instructions
NOT be modified and/or used for any application other than for which it was designed. If you have any questions relative to its application DO NOT use the tool until you have written Porter-Cable and we have advised you. Technical Service Manager...
Page 3 IMPORTANT SAFETY INSTRUCTIONS (cont’d) SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. HAZARD RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN HOW TO PREVENT IT IT IS NORMAL FOR ELECTRICAL CONTACTS...
Page 4 IMPORTANT SAFETY INSTRUCTIONS (cont’d) RISK FROM FLYING OBJECTS WHAT CAN HAPPEN HOW TO PREVENT IT THE COMPRESSED AIR STREAM CAN CAUSE ALWAYS WEAR ANSI Z87.1 APPROVED SAFETY SOFT TISSUE DAMAGE TO EXPOSED SKIN AND GLASSES WITH SIDE SHIELDS WHEN USING THE CAN PROPEL DIRT, CHIPS, LOOSE PARTICLES COMPRESSOR.
Page 5 IMPORTANT SAFETY INSTRUCTIONS (cont’d) RISK FROM MOVING PARTS WHAT CAN HAPPEN HOW TO PREVENT IT MOVING PARTS SUCH AS THE PULLEY, NEVER OPERATE THE COMPRESSOR WITH FLYWHEEL, AND BELT CAN CAUSE SERIOUS GUARDS OR COVERS WHICH ARE DAMAGED OR INJURY IF THEY COME INTO CONTACT WITH YOU REMOVED.
Page 6: Specifications
Safety. DUTY CYCLE Porter-Cable air compressors should be operated on not more than a 50% duty cycle. This means an air compressor that pumps air more than 50% of one hour is considered misuse, because the air compressor is undersized for the required air demand.
Page 7: Description Of Operation
DESCRIPTION OF OPERATION Drain Valve (not shown): The drain valve is located at the base of the air tank and is used to drain condensation at the end of each use. Motor Thermal Overload Protector (not shown): The electric motor has an automatic thermal overload protector.
Page 8: Installation
INSTALLATION Installing Handles, Wheel, and Rubber Foot (Fig. 2) THE WHEELS AND HANDLE DO NOT PROVIDE ADEQUATE CLEARANCE, STABILITY OR SUPPORT FOR PULLING THE UNIT UP AND DOWN STAIRS OR STEPS. THE UNIT MUST BE LIFTED, OR PUSHED UP A RAMP. Submerge handle grip (A) into warm soapy water to make installation easier.
Page 9 Location of the Air Compressor Locate the air compressor in a clean, dry, and well-ventilated area. The air filter must be kept clear of obstructions which could reduce air flow to the air compressor. The air compressor should be located at least 12" away from the wall or other obstructions that will interfere with the flow of air.
Page 10: Grounding Instructions
GROUNDING INSTRUCTIONS RISK OF ELECTRICAL SHOCK! In the event of a short circuit, grounding reduces the risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded. If these grounding instructions are not completely understood, or if in doubt as to whether the compressor is properly grounded, have the installation checked by a qualified electrician.
Page 11: Break-In Procedures
BREAK-IN PROCEDURES Serious damage may result if the following break-in instructions are not closely followed. This procedure is required before the air compressor is put into service. (before the hose is installed), the check valve is replaced, or a complete compressor pump is replaced.
Page 12: Routine Maintenance Schedule
MAINTENANCE Unit cycles automatically when power is on. During maintenance, you could be exposed to voltage sources, compressed air, moving parts, or hot surfaces. Personal injuries can occur. Unplug the unit and bleed off all air tank pressure and allow unit to cool before doing any maintenance or repair.
Page 13 5. Unscrew the check valve using a socket wrench. 6. Check that the valve disc moves freely inside the check valve and that the spring holds the disc in the upper, closed position. The check valve may be cleaned with a strong solvent. 7.
Page 14: Troubleshooting Guide
TROUBLESHOOTING GUIDE PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE AIR COMPRESSOR AND BLEED OFF ALL AIR TANK AIR PRESSURE. PROBLEM CAUSE CORRECTION Excessive tank Pressure switch does not shut Move the pressure switch lever to pressure - safety...
Page 15 PROBLEM CAUSE CORRECTION Motor overload protection Let motor cool off and overload Motor will not run or switch has tripped. switch will automatically reset. restart. Tank pressure exceeds Motor will start automatically when pressure switch “cut-in” tank pressure drops below “cut-in” pressure.
Page 16 PROBLEM CAUSE CORRECTION Air leak from safety Possible defect in safety valve. Operate safety valve manually by valve. pulling on ring. If valve still leaks, it should be replaced. Knocking Noise. Malfunctioning check valve. Remove and clean, or replace. Compressor is not Prolonged excessive use of air.
Page 17: Plumbing Components
ACCESSORIES Accessories can be found at the store from which the unit was purchased or at a local hardware store. FILTERS, REGULATORS, LUBRICATORS FILTER / REGULATOR LUBRICATOR OR REGULATOR INLINE OILER Controls air pressure Regulates air pressure and Administers oil downstream removes moisture, oil and into the air line.
Page 18: Limited Warranty
90 Day – Service parts Engine warranties are the responsibility of the engine manufacturer. Warranties of merchandise sold by Porter-Cable which has been manufactured by and identified as the product of another company are the responsibility of the manufacturer of that product.

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Porter-Cable CPF4515 Instruction Manual

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