Char-Broil 463622513 Product Manual
Char-Broil 463622513 Product Manual

Char-Broil 463622513 Product Manual

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© 2013 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463622513
Char-Broil Classic C-22G1
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2013
Meijer.com
07/27/12 • G309-001-070801

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Summary of Contents for Char-Broil 463622513

  • Page 1 For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548. Assembly instructions © 2013 © 2013 Char-Broil, LLC Columbus, GA 31902 Printed in China 07/27/12 • G309-001-070801...
  • Page 2: Table Of Contents

    Meijer.com TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3: Grease Fires

    Meijer.com WARNING CAUTION Using pots larger than 6 quarts in capacity could CALIFORNIA PROPOSITION 65 exceed weight limit of the 1. Combustible by-products produced when using side burner shelf this product contains chemicals known to the State or side shelf, of California to cause cancer, birth defects, or resulting in failure other reproductive harm.
  • Page 4: Grilling Guide

    Meijer.com Temperature - Convective Grills ONLY. GRILLING GUIDE – Getting Started The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Meijer.com Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Meijer.com Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 7 Use non-abrasive scouring powder for stubborn The Char-Broil® grill is equipped with Gear Trax™, which stains. allow for the easy mounting of our unique line of Gear Trax Painted surfaces: Wash with mild detergent or non-abrasive accessories.
  • Page 8: Use And Care

    Meijer.com LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
  • Page 9 Meijer.com LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Meijer.com Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Meijer.com Safety Tips WARNING ▲ Before opening LP cylinder valve, check the coupling nut for tightness. ▲ When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve.
  • Page 12 Meijer.com Burner Flame Check WARNING • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.
  • Page 13: Spider Alert

    Meijer.com 3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. SPIDER ALERT! We suggest three ways to clean the burner tubes.
  • Page 14: Limited Warranty

    Meijer.com LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 15: Parts List

    Meijer.com PARTS LIST Qty Description Qty Description FIREBOX MAGNET ASSEMBLY MAIN BURNER SPRING PIN, F/ DOOR ELECTRODE, F/ MAIN BURNER FIXED PIN, F/ DOOR CARRY OVER TUBE CONTROL PANEL, MAIN NOT Pictured ELECTRONIC IGNITION MODULE … CASTER PIN BUTTON, F/ IGNITION MODULE …...
  • Page 16: Parts Diagram

    Meijer.com PARTS DIAGRAM...
  • Page 17: Assembly

    Meijer.com ASSEMBLY Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front.
  • Page 18 Meijer.com Attach upper door brace and back rail to cart side frames with #8x3/8” sheet metal screws. Upper Door Brace #8x3/8’’ Sheet Metal Screw Qty. 8 Back Rail Front Rear Attach handle to door with #10-24X3/8˝ machine screws, 5mm lock washers and 5mm flat washers. Insert hinge pin on bottom shelf into hole in door.
  • Page 19 Meijer.com Carefully lower the gill head onto the cart. Make sure the regulator hose is hanging inside the cart. Secure with 1/4-20X1/2'' machine screws as shown. 1/4-20X1/2'' Machine Screw Qty. 4 Hang side shelf assembly onto the pre-installed screws and bushings on side shelf brackets as shown. Insert 1/4-20X1/2'' Machine Screws and bushings through side shelf assembly and side shelf brackets.
  • Page 20 Meijer.com Place heat tents over burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. Place cooking grates onto grate rests. Unscrew ignitor cap and place AAA battery into ignitor slot with positive end (+) facing outward. Replace ignitor cap onto ignitor.
  • Page 21 Meijer.com Insert ends of Warming Rack pivot wire into holes in sides of grill lid. Insert ends of Warming Rack leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back.
  • Page 22 Meijer.com LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak-check before attaching to grill and regulator. See Use and Care section to correctly Leak Test and perform the Burner Flame Check. Place LP tank into hole in bottom shelf with tank collar opening facing to front of grill as shown.
  • Page 23: Troubleshooting

    Meijer.com DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 24 Meijer.com Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. •...
  • Page 25 Meijer.com Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” properly. any electrodes when connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
  • Page 26 Meijer.com NOTE...

This manual is also suitable for:

Classic c-22g1

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