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Char-Broil Basic C58G4 Product Manual

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© 2013 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463251512
Char-Broil Basic C58G4
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2013
07/03/12 • G611-001-090801

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Summary of Contents for Char-Broil Basic C58G4

  • Page 1 PRODUCT GUIDE MODEL 463251512 Char-Broil Basic C58G4 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.

  • Page 3: Grease Fires

    WARNING CAUTION Using pots larger than 6 quarts in capacity could CALIFORNIA PROPOSITION 65 exceed weight limit of the 1. Combustible by-products produced when using side burner shelf this product contains chemicals known to the State or side shelf, of California to cause cancer, birth defects, or resulting in failure other reproductive harm.

  • Page 4: Grilling Guide

    Temperature - Convective Grills ONLY. GRILLING GUIDE – Getting Started The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 7 Gear Trax Painted surfaces: Wash with mild detergent or non-abrasive accessories. Please visit charbroil.com for a complete list cleaner and warm water. Wipe dry with a soft non-abrasive cloth. of Gear Trax accessories. *Available on most models.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING ▲ Before opening LP cylinder valve, check the coupling nut for tightness. ▲ When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: ▲...
  • Page 12 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate WARNING knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.

  • Page 13: Spider Alert

    3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. SPIDER ALERT! We suggest three ways to clean the burner tubes. Use the one easiest for you.

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty Description Key Qty Description FIREBOX UPPER BACK PANEL INSIDE PANEL, LEFT, F/ FIREBOX LOWER BACK PANEL INSIDE PANEL, RIGHT, F/ FIREBOX LEFT RAIL, F/ GREASE TRAY OUTER PANEL, LEFT, FIREBOX RIGHT RAIL, F/ GREASE TRAY OUTER PANEL, RIGHT, FIREBOX GREASE TRAY REAR PANEL, FIREBOX HEAT SHIELD, F/ GREASE TRAY...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front.
  • Page 18 Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure lower back panel to side panels using two 1/4-20x1/2” screws on each side. Lower back panel 1/4-20x1/2” screw Upside Left Right...
  • Page 19 Insert front brace under control panel and between cart side panels. Secure using two 1/4-20x1½” screws on each side. 1/4-20x1½” screw Door Pin in downward position Front brace On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½”...
  • Page 20 Insert tabs on right side shelf into rectangular slots in side of firebox. Attach rear of shelf using one 1/4-20x1/2” screw in upper hole. Use 1/4-20x1/2” screw one 1/4-20x1½” screw in lower hole, shown A. Attach front of shelf and fascia using three 1/4-20x1/2”...
  • Page 21 First, remove the two screws and lock washers from the sideburner valve Install bezel with “OFF” at top. bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Secure using lock washers and screws that were removed from bracket, shown A.
  • Page 22 First, attach tank heat shield and shield extension together with two #8-32x3/8” screws and #8-32 hex nuts. Inside of cart, insert rear shield tabs into two left slots between upper and lower back panels. Attach left and center front shield tabs under front brace with two #8x3/8”...
  • Page 23 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. PRESS Top of door Right door Hinge pin on bottom of door Left door...
  • Page 24 Place cooking grates onto the firebox as shown. Insert the four wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Assembled warming rack Warming rack Cooking grate On back of grill, slide grease tray into opening in upper back panel.
  • Page 25 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.

  • Page 26: Troubleshooting

    DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 27 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
  • Page 28 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
  • Page 29 NOTES...
  • Page 30 NOTES...

This manual is also suitable for:

463251512

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