Thread Trimming Mechanism; Production Support Function; Output Control Function; Operation Measuring Function - JUKI DDL-9000B-SS Specifications

Further evolved

Thread trimming mechanism

Analysis of operator work has revealed that the working rhythm substantially affects the
productivity.Based on the aforementioned fact, JUKI focused on the thread trimming speed.
By maximizing the thread trimming speed, the operating rhythm can be improved.
The DDL-9000B trims thread at least two times faster than the conventional
thread trimmer, thanks to the improved thread-trimmer driving mechanism.
This improves the responsiveness of the sewing machine during changeovers
between sewing and thread trimming operations.
The length of time elapsing from thread trimming at the end of sewing to the start
of a subsequent operation can be shortened, thereby improving operator rhythm.
Further evolved

Production support function

Two different operation panels, the CP-18A and CP-180A are applicable to the DDL-9000B.
Both operation panels are provided with the production support function.
The production support function actually consists of three different functions (six different modes), which are the output control function,
operation measuring function and bobbin counter function. Each with its own production support effect. An appropriate function (mode)
can be selected as required. The parameter setting can be done on the panel located on the top of the sewing machine, thereby helping
reduce operator fatigue during setup changing.

Output control function

Target No. of products display mode/Target-actual result difference
display mode
Under the target No. of products display mode, the target number of
products and the actual number of products produced according to the
work hours are displayed.
In the under target-actual result difference display mode, the difference
between the target number of products and the actual number of products
produced is displayed.
Since operators are able to work while checking their actual number of products
on the panel at all times, they can strengthen their sense of purpose of achieving
the target, thereby increasing productivity. Operators can visually check the
progress of their work in real time, leading to the early detection of any problems
and the execution of early corrective measures.

Operation measuring function

Sewing machine availability display mode/Pitch time display mode
/Average speed of stitch display mode
Under the sewing machine availability display mode, the average sewing
machine availability in the previous cycle and the current cycle is displayed.
Under the pitch time display mode, the average process machining time in
the previous cycle and the current cycle is displayed.
Under the average speed of stitch display mode, the accumulated speed
of stitch in the previous cycle and the current cycle is displayed.
Since the sewing machine operation status, pitch time (process machining time),
can be automatically measured, process analysis, line arrangement and
confirmation of facility efficiency can be obtained with ease.
As a result, the man-hours required for production control are reduced.
Bobbin counter function
Bobbin counter display mode
The operator is notified that the bobbin needs to be replaced before the bobbin
thread runs out.
Thread trimming speed has been doubled or more that of the conventional model!
Thread trimming speed has been doubled
or more that of the conventional mode
The operation panel is provided with a production support function.
Production support function is provided
CP-180A
CP-18A
The CP-180A is recommended if you use
the DDL-9000B for a difficult sewing process.
The CP-180 is recommended for sewing difficult-to-sew
materials, hard-to-sew parts or for processes in which
lots of setup changes are required. With the CP-180A,
in addition to the functions of the CP-18A, the speed of
stitch adjustment, ON/OFF of the automatic thread
trimmer, automatic reverse stitching, double-reverse
stitching, constant-dimension
stitching and multi-layer stitching can be changed over
with a finger-tip control, thereby substantially reducing
the length of time required for setup changing.
sewing, rectangular