Outdoor Lifestyles CARDOG36IL Owner's Manual

Hearth and home technologies outdoor fireplace user manual

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Models:
CARODG36I
CARODG36IL
CARODG42I
CARODG42IL
Important operating
a n d m a i n t e n a n c e
instructions included.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open fl ame.
3. If odor continues, keep away from the
appliance and immediately call your gas
supplier or fi re department.
WARNING: For Outdoor Use Only.
WARNING
Do not store or use gasoline or other
fl ammable vapors and liquids in the vicinity
of this or any other appliance.
An LP-cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WA R N I N G :
adjustment, alteration, service or maintenance
can cause injury or property damage. Read
the installation, operating and maintenance
instructions thoroughly before installing or
servicing this equipment.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. U • 3/12
DO NOT DISCARD THIS MANUAL
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
I m p r o p e r i n s t a l l a t i o n ,
CAUTION
L e a v e
manual with party
responsible for use
and operation.
• CAREFULLY SUPERVISE children in same area as
fi replace.
• A l e r t c h i l d r e n a n d a d u l t s t o h a z a r d s o f h i g h
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other combustibles
away.
WARNING!
Do not install glass doors on this fi replace.
Glass doors could cause overheating of
adjacent structures.
Installation and service of this appliance should
be performed by qualifi ed personnel. Hearth &
Home Technologies suggests NFI certifi ed or
factory-trained professionals, or
technicians supervised by an NFI
certifi ed professional.
Owner's Manual
Installation and Operation
t h i s
WARNING
HOT SURFACES!
Screens and other surfaces are hot
during operation and cool down.
Hot screens will cause burns.
• Do not touch fi replace until it is cooled
• NEVER allow children to touch
fi replace
• Keep children away
Risk of Fire!
1

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Summary of Contents for Outdoor Lifestyles CARDOG36IL

  • Page 1 Models: CARODG36I CARODG36IL CARODG42I CARODG42IL • Important operating a n d m a i n t e n a n c e instructions included. DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open fl ame. 3.
  • Page 2 The model information regarding your specifi c appliance can be found on the rating plate located on the inside of the control box cover. 75 71 21 5th St. West, Lakeville, MN 5 504 4 IAS U.S. 4.96, Outdoor Fireplace CGA-CR-97-003, Outdoor Fireplace FO R USE AT HIG H ALTITUDES. This installation must conform with local codes or, in the absence of local codes, with the National Fuel G as Code, ANSI Z223.1/NFPA 54,...
  • Page 3: Table Of Contents

    Listing and Code Approvals A. Appliance Certifi cation B. BTU Specifi cations C. High Altitude Installations D. Noncombustible Materials Specifi cation E. Combustible Materials Specifi cation Electrical Codes G. Fuel Getting Started A. Design and Installation Considerations B. Tools and Supplies Needed C.
  • Page 4: Listing And Code Approvals

    Listing and Code Approvals A. Appliance Certifi cation MODELS: CARODG36I, CARODG36IL, CARODG42I, CARODG42IL LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Outdoor Open-Flame Decorative Gas Appliances STANDARD: ANSI Z21.97-2008 This product is listed to ANSI standards for “Outdoor Open- Flame Decorative Gas Appliances” and “Gas Fired Appli- ances for Use at High Altitudes”.
  • Page 5: Getting Started

    Getting Started A. Design and Installation Considerations Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer. The Carolina Series outdoor gas fi replace is designed for outdoor use and may be installed as a standalone unit or built into an outside wall.
  • Page 6: Framing And Clearances

    Framing and Clearances NOTICE: Illustrations refl ect typical installations and are for DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference. A. Select Appliance Location Refer to Figures 3.1, 3.2 and 3.3. When selecting a location for your appliance it is important to consider where the appliance is to be installed: Clearance to side walls...
  • Page 7: Clearances And Framing Dimensions

    E. Clearances and Framing Dimensions CARODG36I, CARODG36IL Note: For actual appliance dimensions refer to Section 12. 56 in. (1422 mm) 1 1/2 in. (38 mm) 45-1/2 in. (1156 mm) 36 in. minimum (889 mm) from appliance front 36 in. min. noncombustible finishing material...
  • Page 8 E. Clearances and Framing Dimensions CARODG42I, CARODG42IL Note: For actual appliance dimensions refer to Section 12. 59-5/8 in. (1.5 m) 1-1/2 in. (38 mm) 51-1/2 in. (1.3 m) 36 in. minimum (889 mm) from appliance front 36 in. min. (914 mm) noncombustible finishing material 6 in.
  • Page 9 WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specifi ed. Framing or fi nish- ing material closer than the minimums listed must be con- structed entirely of non-com- bustible materials (i.e., steel studs, concrete board, etc). Figure 3.3 Outdoor Lifestyles by Hearth &...
  • Page 10: Appliance Preparation

    Appliance Preparation CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installa- tion. Sheet metal edges are sharp. A. Securing and Leveling Appliance Position, level, and secure the appliance. • Place the appliance into position on either a wood or noncombustible continuous fl...
  • Page 11: Gas Information

    Gas Information A. Fuel Conversion Before making gas connections ensure appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali- fi...
  • Page 12: Electrical Codes

    CUT CABLE TIE CUT CABLE TIE INCOMING GAS LINE INCOMING GAS LINE Figure 5.2 Connect Incoming Gas Line to Manual Shutoff Valve • Accessibility to the shutoff valve is required after installation, or another accessible shutoff is required. • The fl ex line and gas shutoff valve can be accessed after installation by removing four screws from the valve mounting bracket at the rear of the control box.
  • Page 13: Electrical Information

    Electrical Information A. IntelliFire Plus™ Pilot Ignition System Wiring • This appliance is equipped with an intermittent pilot ignition (IPI) control which operates on a 6-volt system. • This appliance is supplied with a battery pack which is located in the control box. A wiring diagram is shown in Figure 6.1.
  • Page 14: Control Module Operation

    B. Control Module Operation 1. The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 6.1 and 6.2. OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or remote.
  • Page 15: Installing The Optional Electric Kit

    C. Installing the Optional Electric Kit • Remove four screws to remove cover from the control box. Figure 6.3 Remove Control Cover • Remove the junction box bracket by prying loose with a screwdriver. Remove the two screws shown in Figure 6.4. Cut out and remove insulation from behind junction box bracket as shown in Figure 6.5.
  • Page 16 • Wire the GFI receptacle as shown below: Grounding connection to box (if box has a grounding terminal) Wire connector Junction LINE cable brings power to the GFCI Figure 6.9 Wire the GFI Receptacle • Assemble the junction box. Figure 6.10 Assemble Junction Box Outdoor Lifestyles by Hearth &...
  • Page 17 Valve Optional Remote Control If a remote is used, the brown module wire must be disconnected from the red jumper wire. RC100 (optional)  Figure 6.12 Intermittent Pilot Ignition (IPI) Wiring Diagram with Optional Electric Kit and Optional Remote Control Outdoor Lifestyles by Hearth &...
  • Page 18: Finishing

    Finishing A. Mantel Projections Figure 7.1 shows the dimensions for mantels or other com- bustible projections above the fi replace opening. 12 in. (305 mm) max. combustible mantel depth Figure 7.1 Clearances to Mantels or other Combustibles above Appliance. B. Facing Material The appliance can be covered with any noncombustible material.
  • Page 19: Appliance Setup

    Appliance Setup A. Clean the Appliance Clean/vacuum any material that may have accumulated inside the fi rebox. B. Optional Accessories Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved ac- cessories. WARNING! Risk of Fire and Electric Shock! Hearth &...
  • Page 20 • Place the left front log on the grate against the front of the grate. Fit notch in log to grate bar as shown below. Notch against grate Figure 8.5 Place Left Front Log - 36 • Place right front log on the grate against the front of the grate.
  • Page 21 • The use of the top rear log is optional. It could cause sooting in high-wind areas. Figure 8.15 Place Top Rear Log (optional) CAROLINA-42 • Place the rear log on the shelf against the appliance rear wall. Position log as far back on the shelf as possible. PUSH LOG TO BACK OF SHELF Figure 8.4 Place Rear Log - Carolina-42 •...
  • Page 22: Place Remaining Lava Rock

    • Place left center log in the indentations on the front left log and the top left log as shown in Figure 8.9. Figure 8.9 Place Left Center Log • Place the center log on the indentations of the right front log and the back log as shown in Figure 8.10.
  • Page 23: Install Firescreen

    G. Install Firescreen Firescreen must be installed if not installing optional screen door. • Remove screen and screen rods from packaging. • Lay the two sides of screen side by side, rings on top, handles meeting in the middle. • Insert one screen rod through the rings on top.
  • Page 24: Operating Instructions

    Operating Instructions A. Gas Fireplace Safety WARNING HOT SURFACES! Screens and other surfaces are hot during operation and cool down. Hot screens will cause burns. • Do not touch fireplace until it is cooled • NEVER allow children to touch fi...
  • Page 25: Lighting The Appliance

    E. Lighting the Appliance Intermittent Pilot Ignition (IPI) Lighting instructions may be found on the inside of the control box cover. FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
  • Page 26: After The Appliance Is Lit

    F. After the Appliance is Lit Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. This appliance should be run three to four hours on the initial start-up.
  • Page 27: Troubleshooting

    Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician. Contact your dealer to arrange a service call by a qualifi...
  • Page 28 Troubleshooting (continued) Symptom 4. Pilot sparks, but Pilot will A. Gas supply. not light. B. Ignitor gap is incorrect. C. Module is not grounded. D. Module voltage output is low. 5. Pilot lights but continues A. A shorted or loose connection to spark, and burner will in fl...
  • Page 29: Maintaining And Servicing The Appliance

    11 11 Maintaining and Servicing the Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season. WARNING Risk of injury or property damage Before servicing:...
  • Page 30: Maintenance And Service Tasks

    A. Maintenance and Service Tasks: Inspect Doors and surrounds Inspect for scratches and nicks that can lead to rust when exposed to weather Wipe face and fi nish material. Use a degreaser to remove soot buildup, if necessary. Valve compartment Vacuum and wipe out dust, cobwebs, debris or pet hair.
  • Page 31: Reference Materials

    Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3. CARODG36I, CARODG36IL (1118 mm) 15-1/2 in. TOP VIEW (394 mm) STANDOFFS CAN BE REMOVED IF NOT INSTALLED IN A WALL 28-7/8 in.
  • Page 32 CARODG42I, CARODG42IL 50 in. (1270 mm) 15-1/2 in. (394 mm) STANDOFFS CAN BE REMOVED IF NOT INSTALLED IN A WALL 34-3/4 in. (883 mm) 39-1/8 in. (994 mm) FRONT BOTTOM VIEW GAS ACCESS LOCATION ON APPLIANCE IF CONTROL BOX IS LOCATED ON SIDE OF APPLIANCE Figure 12.2 Appliance Dimensions - CARODG42I, CARODG42IL Outdoor Lifestyles by Hearth &...
  • Page 33: Service Parts List

    B. Service Parts List Carolina 36” Outdoor Gas Appliance 10.1 10.2 #16 Non Combustible Board 16.1 16.2 16.3 16.3 16.6 16.7 Part number list on following page. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. U • 3/12 CARODG36I, CARODG36IL Log Set Assembly 16.4...
  • Page 34 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM Log Set Assembly Log 1, Back Log 2, Front Right Log 3, Front Left Log 4, Top Inside Right...
  • Page 35 B. Service Parts List Carolina 42” Outdoor Gas Appliance #14 Non Combustible Board 14.1 14.2 14.3 14.3 14.4 14.6 14.7 14.5 Part number list on following page. Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. U • 3/12 CARODG42I, CARODG42IL Beginning Manufacturing Date: Feb 2010 Log Set Assembly...
  • Page 36 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION Log Set Assembly Log 1, Rear Log Log 2, Left Front Log 3, Right Front Log 4, Top Right...
  • Page 37 B. Service Parts List (continued) #15 Valve Assembly 15.1 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION 15.1...
  • Page 38: Warranty

    C. Warranty Outdoor Lifestyles by Hearth & Home Technologies, Inc.™ Hearth & Home Technologies, Inc. (“HHT”) extends the following warranty for all Outdoor Lifestyles by HHT™ brand products (“Products”) that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the Product at the site of installation, and to any transferee taking ownership of the Product at the site of installation within one year following the date of original purchase, that the Product will be free from defects in materials and workmanship at the time of manufacture.
  • Page 39 C. Warranty (continued) • Damages resulting from: (1) failure to install, operate, or maintain the Product in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the Product; (2) failure to install the Product in accordance with local building codes; (3) shipping or improper handling;...
  • Page 40: Contact Information

    D. Contact Information Please contact your Outdoor Lifestyles dealer with any questions or concerns. For the number of your nearest Outdoor Lifestyles dealer, please visit www.hearthnhome.com. • Important operating a n d m a i n t e n a n c e instructions included.

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