Page 1 Table of Contents Introduction Instrument Cluster Warning and control lights Gauges Entertainment Systems Climate Controls Automatic temperature control Rear window defroster Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Message center Locks and Security Keys...
Page 2: Table Of Contents
Table of Contents Tires, Wheels and Loading Tire Information Vehicle loading Trailer towing Recreational towing Driving Starting Brakes Traction control Transmission operation Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Lug Nut Torque Jump starting Wrecker towing Customer Assistance...
Page 4: Introduction
For more information on Ford Motor Company and its products visit the following website: • In the United States: www.ford.com •...
Page 5 Introduction SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury to yourself or others? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed.
Page 6 In order to properly diagnose and service your vehicle, Ford Motor Company, Ford of Canada, and service and repair facilities may access vehicle diagnostic information through a direct connection to your vehicle when diagnosing or servicing your vehicle.
Page 7 • where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent,...
Page 8 Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Airbag - Front Airbag - Side Child Seat Child Seat Installation Child Seat Lower Warning Anchor Child Seat Tether Brake System Anchor...
Page 9 Introduction Vehicle Symbol Glossary Power Windows Power Window Lockout Front/Rear Interior Luggage Child Safety Door Compartment Release Lock/Unlock Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid...
Page 10: Instrument Cluster
Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause extensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulbs work.
Page 11 Instrument Cluster Check fuel cap: Illuminates when the fuel cap may not be properly installed. Continued driving with this light on may cause the Check engine warning light to come on, refer to Fuel filler cap in the Maintenance and Specification chapter. Brake system warning light: To confirm the brake system warning light is functional, it will...
Page 12 Instrument Cluster Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is not charging properly. Engine oil pressure: Illuminates when the oil pressure falls below the normal range, refer to Engine oil in the Maintenance and Specifications chapter.
Page 13: Gauges
Instrument Cluster High beams: Illuminates when the high beam headlamps are turned on. Key-in-ignition warning chime: Sounds when the key is left in the ignition in the OFF/LOCK or ACCESSORY position and the driver’s door is opened. Headlamps on warning chime: Sounds when the headlamps or parking lamps are on, the ignition is off (the key is not in the ignition) and the driver’s door is opened.
Page 14 Instrument Cluster Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool.
Page 15 Instrument Cluster Trip odometer: Registers the miles (kilometers) of individual journeys. Press and release the message center INFO button until “TRIP” appears in the display (this represents the trip mode). Press the control again to select Trip A and Trip B features. Press and hold the RESET button for two seconds to reset.
Page 16: Entertainment Systems
Entertainment Systems AUDIO SYSTEMS AM/FM In-dash Six CD/MP3 Sound system (if equipped) Accessory delay: Your vehicle is equipped with accessory delay. With this feature, the window controls, radio and moon roof (if equipped) may be used for up to ten minutes after the ignition is turned off or until either front door is opened.
Page 17 Entertainment Systems sound returns. PRESET # will appear in the display. You may store up to 18 stations, six presets in AM, FM1 and FM2. 2. Eject: Press to eject the current CD. To eject a specific CD, press Eject and the corresponding memory preset.
Page 18 Entertainment Systems Autoset: Allows you to set the strongest local radio stations without losing your original manually set preset stations for AM/FM1/FM2. to turn on/off. When the six strongest stations are filled, the station stored in preset 1 will begin playing. If there are less than six strong stations, the system will store the last one in the remaining presets.
Page 19 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Dirty, warped or damaged CDs, irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 20 Entertainment Systems 15. AUX: This control is not operational. 16. ON/OFF/Volume: Press to turn ON/OFF. Turn to increase/decrease volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal”...
Page 21 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Dirty, warped or damaged CDs, irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 22: Climate Controls
Climate Controls DUAL AUTOMATIC TEMPERATURE CONTROL (DATC) SYSTEM WITH HEATED SEATS (IF EQUIPPED) Temperature conversion: To switch between Fahrenheit and Celsius, refer to Units (Fahrenheit/Celsius) in the Driver Controls chapter. MAX A/C setting: In order to achieve maximum cooling performance, press , A/C, , and set the temperature to 60°...
Page 23 Climate Controls (one light). Press a third time to disengage the feature (all lights will be off). Note: The passenger heated seat will turn off automatically after 15 minutes of use. Recirculation control: Press to engage/disengage. Used to manually enable or disable recirculated air operation. When activated, recirculates air in the cabin thereby reducing the amount of time to cool down the interior of the vehicle.
Page 24 Climate Controls 13. AUTO: To engage automatic temperature control, press AUTO and select the desired temperature using the temperature control. The system will automatically determine fan speed, airflow location, A/C on or off, and outside or recirculated air, to heat or cool the vehicle to reach the desired temperature.
Page 25 Climate Controls 4. DUAL zone selector: Press to engage/disengage separate passenger side temperature control. Passenger heated seat: Press to turn on the passenger side heated seat. Press once for full heat (three lights above passenger heated seat control will be illuminated). Press a second time to select medium heat (two lights).
Page 26 Climate Controls Fan Speed: Press to manually increase or decrease the fan speed. To return to automatic fan operation, press AUTO. Recirculation control: Press to engage/disengage. Used to manually enable or disable recirculated air operation. When activated, recirculates air in the cabin thereby reducing the amount of time to cool down the interior of the vehicle.
Page 27 Climate Controls • For maximum cooling performance (MAX A/C): Automatic operation: • Press AUTO for full automatic operation. • Do not override A/C or (recirculated air). • Set the temperature to 60° F (16° C). Override operation: • Select air distribution. •...
Page 28: Rear Window Defroster
Climate Controls REAR WINDOW DEFROSTER The rear defroster control is located on the climate control panel and works to clear the rear window of fog and thin ice. The ignition must be in the 3 (RUN) position to operate the rear window defroster.
Page 29: Lights
Lights HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. Turns the headlamps on. Autolamp control The autolamp system provides light sensitive automatic on-off control of the exterior lights normally controlled by the headlamp control.
Page 30 Lights 5. Wait the desired amount of time for the exit delay you want (up to three minutes), then turn the headlamp switch to . The headlamps will turn off. Foglamp control With the ignition on, the foglamps can be turned on when the headlamp control is pulled toward you and is in any of the following positions:...
Page 31 Lights High beams Push the lever toward the instrument panel to activate. Pull the lever towards you to deactivate. Flash to pass Pull toward you slightly to activate and release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel and all applicable switches in the vehicle during headlamp and parklamp operation.
Page 32 Lights AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant. If your vehicle has been in an accident the alignment of your headlamps should be checked by your authorized dealer. Vertical aim adjustment 1. Park the vehicle directly in front of a wall or screen on a level surface, approximately 25 feet (7.6 meters) away.
Page 33: Turn Signal Control
Lights 5. Locate the vertical adjuster on each headlamp. Using a Phillips #2 screwdriver, turn the adjuster either clockwise (to adjust down) or counterclockwise (to adjust up). The horizontal edge of the brighter light should touch the horizontal reference line. 6.
Page 34: Bulb Replacement
Lights Your vehicle may also have reading lamps within the rear dome lamp(s). Press the switches on either side of the dome lamp to turn on the lamps. BULB REPLACEMENT Headlamp Condensation The headlamps are vented to equalize pressure. When moist air enters the headlamp(s) through the vents, there is a possibility that condensation can occur.
Page 35 Lights Trade Function Number of bulbs number 3157A Rear turn signal lamp (amber) Redundant tail lamp Backup lamp License plate lamp C5WL High-mount brake lamp Foglamp Front map lamp 12V6W Rear dome/reading lamp Glove box lamp Visor vanity lamp - Slide on Rail system (SOR) Puddle lamp Luggage compartment...
Page 36 Lights 4. Remove the vertical shield from the bolster by disengaging the S-shaped clip and rotate it up in a clockwise direction. (Driver’s side only) 5. Remove the AirTube from the air filter assembly. (Driver’s side only). 6. Remove the protective rubber cap from the housing by grabbing it and pulling rearward.
Page 37 Lights 9. For ease of bulb socket installation into the lamp assembly, hold the bulb socket at 15 degrees clockwise from a vertical position. Using the 2 lead wires oriented exactly up to represent the vertical reference position. 10. From the 15 degree position rotate the bulb socket clockwise to a locked position.
Page 38 Lights 4. Remove screw from oval splash shield access panel from the exterior wheel well area. Lift up and rearward to release a hidden finger attachment at the lower portion of the panel (Passenger side only). 5. From the exterior wheel well area reach arm through splash shield opening to access bulb socket (Passenger side only).
Page 39 Lights 12. After the new bulb is installed, carefully let the bulb socket dangle downward near the lamp housing (Passenger side only). 13. From the exterior wheel well area reach arm through splash shield opening to install bulb socket with new bulb (Passenger side only). 14.
Page 40 Lights 3. Remove the AirTube from the air filter assembly. (Driver’s side only). 4. Remove screw from oval splash shield access panel from the exterior wheel well area. Lift up and rearward to release a hidden finger attachment at the lower portion of the panel.
Page 41 Lights 13. Reinstall splash shield with screw. 14. Reinstall Air Tube to the air filter assembly (Driver’s Side Only). Replacing primary park/turn signal bulbs 1. Make sure headlamp switch is in the OFF position, then open the hood. 2. Reach over the front bolster. 3.
Page 42 Lights 6. Remove the bulb socket by rotating it counterclockwise, then pulling it straight out of the lamp assembly. 7. Discard the old bulb and install the new bulb into bulb socket. 8. Install the new bulb socket into the lamp assembly by aligning the indexing fingers, then rotate clockwise to locked position.
Page 43 Lights Note: Do not allow the Trunk Side Panel to remain bent and untucked from the Luggage Scuff Plate (hard molding) for a long period of time. Doing so may result in permanent deformation. 4. Remove the bulb socket by rotating it counterclockwise, then pulling it out of the lamp assembly.
Page 44 Lights Replacing high-mount brake lamp bulb 1. Make sure the ignition control is in the LOCK (OFF) position. 2. Open the trunk and reach underneath package tray to locate lamp assembly. 3. Remove the bulb socket by rotating it counterclockwise, then pulling it out of the lamp assembly.
Page 45 Lights 3. Rotate the harness/bulb assembly counterclockwise, to remove from the fog lamp. 4. Carefully disconnect the bulb from the harness assembly via the two snap clips. Install the new bulb in reverse order. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
Page 46: Driver Controls
Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. Speed dependent wipers: When the wiper control is set on the intermittent settings, the speed of the wipers will automatically adjust with the vehicle speed.
Page 47 Driver Controls TILT/TELESCOPE STEERING WHEEL To adjust the steering wheel: 1. Pull the lever down to unlock the steering column. 2. While the lever is in the down position, move the steering wheel up or down and in or out until you find the desired position.
Page 48 Driver Controls Storage compartment Press the latch to open the storage compartment. The storage compartment may be used to secure sunglasses or a similar object. CLOCK Press the right (+) control to move the time display forwards. Press the left (-) control to move the time display backwards.
Page 49: Power Windows
Driver Controls Use only soft cups in the cupholder. Hard objects can injure you in a collision. AUXILIARY POWER POINT (12VDC) Power outlets are designed for accessory plugs only. Do not insert any other object in the power outlet as this will damage the outlet and blow the fuse.
Page 50 Driver Controls When closing the power windows, you should verify they are free of obstructions and ensure that children and/or pets are not in the proximity of the window openings. Press and pull the switches to open and close windows. •...
Page 51 Driver Controls Security Override If during a bounce-back condition, the switch is released to the neutral position, then held in the one touch up position within two seconds after the window reaches the bounce-back position, the window will travel up with no bounce-back protection. If the switch is released before the window reaches fully closed or the ignition is turned OFF (without accessory delay being active), the window will stop.
Page 52: Mirrors
Driver Controls EXTERIOR MIRRORS Power side view mirrors To adjust your mirrors: 1. Rotate the control clockwise to adjust the right mirror and rotate the control counterclockwise to adjust the left mirror. 2. Move the control in the direction you wish to tilt the mirror. 3.
Page 53 Driver Controls Setting speed control The controls for using your speed control are located on the steering wheel for your convenience. 1. Press the ON control and release 2. Accelerate to the desired speed. 3. Press the SET + control and release it.
Page 54 Driver Controls Resuming a set speed Press the RESUME control and release it. This will automatically return the vehicle to the previously set speed. The RESUME control will not work if the vehicle speed is not faster than 30 mph (48 km/h). Increasing speed while using speed control There are two ways to set a higher speed:...
Page 55 Driver Controls Turning off speed control There are two ways to turn off the speed control: • Press the speed control OFF control. • Turn OFF the ignition. Note: When you turn off the speed control or the ignition, your speed control set speed memory is erased.
Page 56 Driver Controls In any mode: • Press VOL + or - to adjust the volume. Climate control features Press TEMP + or - to adjust temperature. Press FAN + or - to adjust fan speed. MOON ROOF (IF EQUIPPED) You can move the glass panel of the moon roof back to open or tilt up (from the closed position) to ventilate the vehicle.
Page 57 Driver Controls To open the moon roof: The moon roof is equipped with an automatic, one-touch, express opening, closing and venting feature. Press and release the rear portion of the control. To stop motion at any time during the one-touch operation, press the control a second time.
Page 58 Driver Controls HOMELINK WIRELESS CONTROL SYSTEM The HomeLink Wireless Control System, located on the driver’s visor, provides a convenient way to replace up to three hand-held transmitters with a single built-in device. This feature will learn the radio frequency codes of most transmitters to operate garage doors, entry gate operators, security systems, entry door locks, and home or office lighting.
Page 59 Driver Controls 1. Press and hold the two outside buttons releasing only when the indicator light begins to flash after 20 seconds. Do not repeat Step 1 to program additional hand-held transmitters to the remaining two HomeLink buttons. This will erase previously programmed hand-held transmitter signals into HomeLink .
Page 60 Driver Controls 7. Press and release the “learn” or “smart” button. (The name and color of the button may vary by manufacturer.) Note: There are 30 seconds in which to initiate Step 8. 8. Return to the vehicle and firmly press, hold for two seconds and release the HomeLink button.
Page 61 Driver Controls Operating the HomeLink Wireless Control System To operate, simply press and release the appropriate HomeLink button. Activation will now occur for the trained product (garage door, gate operator, security system, entry door lock, or home or office lighting etc.).
Page 62: Message Center
Driver Controls MESSAGE CENTER With the ignition in the RUN position, the message center, located on your instrument cluster, displays important vehicle information through a constant monitor of vehicle systems. You may select display features on the message center for a display of status preceded by a brief indicator chime.
Page 63 Driver Controls Distance to empty (DTE) Selecting this function from the INFO menu estimates approximately how far you can drive with the fuel remaining in your tank under normal driving conditions. Remember to turn the ignition OFF when refueling to allow this feature to correctly detect the added fuel. The DTE function will display LOW FUEL LEVEL when you have approximately 50 miles (80 km) to empty.
Page 64 Driver Controls For more information refer to Fuel Information in the Maintenance and Specifications chapter. Average Speed Select this function from the INFO menu to display AVERAGE SPEED and press the RESET control (press and hold RESET for 2 Seconds in order to reset the function).
Page 65 Driver Controls vehicle in a circle (less than 3 mph [5 km/h]) until the CAL indicator changes to display compass heading. This may take up to 3 circles to complete calibration. 4. Determine your magnetic zone by referring to the zone map. 7 8 9 1011 5.
Page 66 Driver Controls Trip elapsed drive time Select this function from the INFO menu to display a timer. To operate the Trip Elapsed Drive Time perform the following: 1. Press and release RESET in order to start the timer. 2. Press and release RESET to pause the timer. 3.
Page 67 Driver Controls Units (English/Metric) 1. Select this function from the SETUP menu for the current units to be displayed. 2. Press the RESET control to change from English to Metric. Language 1. Select this function from the SETUP menu for the current language to be displayed.
Page 68 Driver Controls The message center will display the last selected feature if there are no more warning messages. This allows you to use the full functionality of the message center after you acknowledge the warning by pressing the RESET control and clearing the warning message. Warning messages that have been reset are divided into three categories: •...
Page 69 Driver Controls DRIVER DOOR AJAR. Displayed when the driver’s door is not completely closed. PASSENGER DOOR AJAR. Displayed when the passenger side door is not completely closed. REAR LEFT DOOR AJAR. Displayed when the rear left door is not completely closed. REAR RIGHT DOOR AJAR.
Page 70 Driver Controls INTEGRATED KEY PROGRAMMING STATUS. Displayed when an attempt is made to program a fifth Integrated Key to the Remote Key Entry System. For more information on Integrated Key, refer to Locks and Security chapter in this manual. INTERIOR TRUNK CONTROL Press the remote trunk release control on the instrument panel to the left of the steering wheel.
Page 71: Locks And Security
Locks and Security KEYS Your vehicle is equipped with two Integrated Keyhead Transmitters (IKTs). The IKT functions as both a programmed ignition key that operates all the locks and starts the vehicle, and a remote keyless entry transmitter. Your IKTs are programmed to your vehicle; using a non-programmed key will not permit your vehicle to start.
Page 72 Locks and Security Note: Your vehicle’s IKTs were issued with an adhesive security label on them that provides important vehicle key cut information. It is recommended that you maintain the label in a safe place for future reference, such as the inside front cover of this Owner’s Guide.
Page 73: Locks
Locks and Security Likewise, when rotating the IKT to the 1 (LOCK) position in the ignition lock cylinder, the bottom edge of the IKT adjacent to the control can be utilized. POWER DOOR LOCKS • Press the control to unlock all doors.
Page 74 Locks and Security Power door lock/unlock inhibit feature As a theft deterrent, the power door lock controls and interior trunk release control can be disabled 20 seconds after the ignition has been turned to the 1 (LOCK) position and the vehicle is locked using any of the following: •...
Page 75 Locks and Security CHILDPROOF DOOR LOCKS • When these locks are set, the rear doors cannot be opened from the inside. • The rear doors can be opened from the outside when the doors are unlocked. The childproof locks are located on rear edge of each rear door and must be set separately for each door.
Page 76 Locks and Security To open the luggage compartment door (lid) from within the luggage compartment, pull the illuminated “T” shaped handle and push up on the trunk lid. The handle is composed of a material that will glow for hours in darkness following brief exposure to ambient light.
Page 77 Locks and Security Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. The typical operating range for your IKT is approximately 33 feet (10 meters). A decrease in operating range could be caused by: •...
Page 78 Locks and Security Unlocking the doors/two stage unlock 1. Press and release to unlock the driver’s door. Note: The interior lamps will illuminate. 2. Press and release again within five seconds to unlock all the doors. The remote entry system activates the illuminated entry feature; this feature turns on the lamps for 25 seconds or until the ignition is turned to the 3 (RUN) position.
Page 79 Locks and Security Sounding a panic alarm Press to activate the alarm. The horn will sound and the turn lamps will flash for a maximum of 3 minutes. Press again or turn the ignition to the 3 (RUN) position to deactivate, or wait for the alarm to timeout in 3 minutes.
Page 80 Locks and Security Deactivating the memory feature To deactivate this feature: 1. Press the SET control on the driver’s door panel. 2. Within five seconds, press any control on the Integrated Keyhead Transmitter which you would like to deactivate and then press the SET control on the driver’s door panel again.
Page 81 Locks and Security Replacing lost Integrated Keyhead Transmitters (IKTs) If you would like to have your Integrated Keyhead Transmitters reprogrammed because you lost one, or would like to buy additional IKTs, you can either reprogram them yourself, or take all IKTs to your authorized dealer for reprogramming.
Page 82 Locks and Security Note: On some vehicles, the perimeter lamps illuminated entry feature will not activate in daylight conditions. Deactivating/activating perimeter lamps illuminated entry You may enable/disable this feature by having your vehicle serviced by your authorized dealer. You may also perform the following power door lock sequence to enable/disable the perimeter lamps feature.
Page 83 Locks and Security Battery saver The battery saver will shut off the interior lamps 30 minutes after the ignition has been turned to the 1 (LOCK) position. • If the dome lamps were turned on using the panel dimmer control, the battery saver will shut off them off 30 minutes after the ignition has been turned to the 1 (LOCK) position.
Page 84 Locks and Security • Pressing 3 • 4 recalls Driver 2 settings. • Pressing other keypad buttons or not pressing a keypad button as a sixth digit does not set a driver and will not recall a memory setting. Note: The factory-set code cannot be associated with a memory setting.
Page 85 Locks and Security To unlock all doors, enter the factory set code or your personal code, then press the 3 • 4 control within five seconds. To open the trunk, enter the factory set code or your personal code, then press the 5 • 6 control within five seconds. To lock all doors, press the 7 •...
Page 86 Locks and Security Note: The autolock feature can be activated/deactivated independently of the autounlock feature. Power door unlock/lock procedure Before starting, ensure the ignition is in the 1 (LOCK) position and all vehicle doors are closed. You must complete Steps 1–5 within 30 seconds or the procedure will have to be repeated.
Page 87 Locks and Security Deactivating/activating autounlock feature Your vehicle comes with the autounlock features activated; there are three methods to enable/disable this feature: • Through your authorized dealer, • by using a power door unlock/lock sequence, or • using a keypad procedure. Note: The autounlock feature can be activated/deactivated independently of the autolock feature.
Page 88: Anti-Theft System
Note: The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Note: Large metallic objects, electronic devices that are used to purchase gasoline or similar items, or a second coded key on the same key chain may cause vehicle starting issues.
Page 89 Locks and Security Anti-theft indicator The anti-theft indicator is located in the instrument panel cluster. • When the ignition is in the 1 (LOCK) position, the indicator will flash once every 2 seconds to indicate the SecuriLock system is functioning as a theft deterrent. •...
Page 90 Locks and Security Replacing coded keys can be very costly. Store an extra programmed key away from the vehicle in a safe place to help prevent any inconveniences. Please visit an authorized dealer to purchase additional spare or replacement keys. Programming spare keys You can program your own Integrated Keyhead Transmitters or standard SecuriLock...
Page 91 Locks and Security 6. Turn the ignition to the 1 (LOCK) position and remove the second previously programmed coded key from the ignition. 7. Within twenty seconds of turning the ignition to the 1 (LOCK) position and removing the previously programmed coded key, insert the new unprogrammed key (new key/valet key) into the ignition.
Page 92 Locks and Security let you know that all doors, the hood and the trunk are closed. If any of these are not closed, the horn will chirp twice to warn you that a door, the hood or the trunk is still open. •...
Page 93 Locks and Security Triggering the anti-theft system The armed system will be triggered if: • Any door, the hood or the trunk is opened without using the door key, keypad or the remote entry transmitter portion of your IKT. • The ignition is turned to the 3 (ON) position with an invalid SecuriLock key.
Page 94: Seating And Safety Restraints
Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop.
Page 95 Seating and Safety Restraints Adjusting the front power seat Never adjust the driver’s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Page 96 Seating and Safety Restraints Move the switch in the direction of the arrows to raise or lower the front portion of the seat cushion. Move the switch in the direction of the arrows to raise or lower the rear portion of the seat cushion. Press the switch in the direction of the arrows to move the seat forward, backward, up or down.
Page 97 Seating and Safety Restraints Memory seat and mirrors This system allows automatic positioning of the driver seat and outside rearview mirrors, to two programmable positions. The memory seat control is located on the driver door. • To program position one, move the driver seat and exterior mirrors to the desired positions using the associated controls.
Page 98 Seating and Safety Restraints Heated seats and climate controlled seats (if equipped) operation The controls for the climate controlled seats are located on the dual electronic automatic temperature control (DEATC) system. Refer to Climate controls for more information. Climate controlled seats air filter replacement (if equipped) The climate controlled seat system includes air filters that must be replaced periodically.
Page 99 Seating and Safety Restraints To install a filter: • First, position the filter in it’s housing making sure that the far forward end is all the way up in the housing. Then push in on the center of the outside edge of the filter and rotate up into the housing until it clips into position.
Page 100 Seating and Safety Restraints Fold the seatback(s) down. Before returning the seatback to its original position, make sure that cargo or any objects are not trapped behind the seatback. After returning the seatback to its original position, pull on the seatback to ensure that it has fully latched.
Page 101: Safety Restraints
Seating and Safety Restraints Seat mounted cup holders and armrest storage compartment (if equipped) Your vehicle is equipped with cup holders in the rear seat armrest. To access the cup holders, fold the armrest down. Use only soft cups in the cupholder. Hard objects can injure you in a collision.
Page 102 Seating and Safety Restraints How does the Personal Safety System work? The Personal Safety System can adapt the deployment strategy of your vehicle’s safety devices according to crash severity and occupant conditions. A collection of crash and occupant sensors provides information to the Restraints Control Module (RCM).
Page 103 Seating and Safety Restraints Front passenger sensing system For airbags to do their job they must inflate with great force, and this force can pose a potentially deadly risk to occupants that are very close to the airbag when it begins to inflate. For some occupants, this occurs because they are initially sitting very close to the airbag.
Page 104 Seating and Safety Restraints Front safety belt pretensioners The safety belt pretensioners at the front outboard seating positions are designed to tighten the safety belts firmly against the occupant’s body during frontal collisions, and in side collisions when the vehicle is equipped with the side air curtain system.
Page 105 Seating and Safety Restraints Safety belt precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips. To reduce the risk of injury, make sure children sit where they can be properly restrained. Never let a passenger hold a child on his or her lap while the vehicle is moving.
Page 106 Seating and Safety Restraints Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle.
Page 107 Seating and Safety Restraints All safety restraints in the vehicle are combination lap and shoulder belts. All of the passenger combination lap and shoulder belts have two types of locking modes described below: Vehicle sensitive mode This is the normal retractor mode, which allows free shoulder belt length adjustment to your movements and locking in response to vehicle movement.
Page 108 How to disengage the automatic locking mode Ford Motor Company recommends that all passenger safety belt assemblies and attaching hardware should be inspected by an authorized dealer after any collision to verify that the automatic locking retractor feature for child seats is still working properly.
Page 109 Seating and Safety Restraints Safety belt height adjustment Your vehicle has safety belt height adjustments at the front outboard seating positions. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. To adjust the shoulder belt height, pull on the center button and slide the height adjuster up or down.
Page 110 Seating and Safety Restraints BeltMinder The BeltMinder feature is a supplemental warning to the safety belt warning function. This feature provides additional reminders by intermittently sounding a chime and illuminating the safety belt warning light in the instrument cluster when the driver’s and front passenger’s safety belt is unbuckled.
Page 111 Seating and Safety Restraints If... Then... The driver’s or front The BeltMinder feature is activated - passenger’s safety belt becomes the safety belt warning light unbuckled for approximately 1 illuminates and the warning chime minute while the vehicle is sounds for 6 seconds every 30 traveling at least 3 mph (5 seconds, repeating for approximately km/h) and more than 1-2...
Page 112 Seating and Safety Restraints Reasons given... Consider... “Traffic is light” Nearly 1 of 2 deaths occur in single-vehicle crashes, many when no other vehicles are around. “Belts wrinkle my clothes” Possibly, but a serious crash can do much more than wrinkle your clothes, particularly if you are unbelted.
Page 113 Seating and Safety Restraints Deactivating/activating the BeltMinder feature The driver and front passenger BeltMinder are deactivated/activated independently. When deactivating/activating one seating position, do not buckle the other position as this will terminate the process. Read Steps 1 - 4 thoroughly before proceeding with the deactivation/activation programming procedure.
Page 114 (if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced.
Page 115: Airbags
Seating and Safety Restraints AIRBAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important supplemental restraint system precautions Airbags DO NOT inflate slowly or gently and the risk of injury from a deploying airbag is greatest close to the trim covering the airbag module. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag supplemental restraint system (SRS) is provided.
Page 116 Seating and Safety Restraints Never place your arm over the airbag module as a deploying airbag can result in serious arm fractures or other injuries. Steps you can take to properly position yourself away from the airbag: • Move your seat to the rear as far as you can while still reaching the pedals comfortably.
Page 117 Seating and Safety Restraints Children and airbags Children must always be properly restrained. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position. Failure to follow these instructions may increase the risk of injury in a collision.
Page 118 Seating and Safety Restraints The airbags inflate and deflate rapidly upon activation. After airbag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder (to lubricate the bag) or sodium compounds (e.g., baking soda) that result from the combustion process that inflates the...
Page 119 Seating and Safety Restraints • a readiness light and tone • and the electrical wiring which connects the components • Side curtain airbag system. Refer to Side curtain airbag system later in this chapter. • Front passenger sensing system. Refer to Front passenger sensing system.
Page 120 Seating and Safety Restraints For side airbag equipped vehicles, the front passenger sensing system will turn off the passenger seat side airbag if: • the seat is empty and safety belt is unbuckled. • a child or a small person occupies the front passenger seat and the child or small person is unbuckled.
Page 121 Seating and Safety Restraints If a person of adult size is sitting in the front passenger’s seat, but the passenger airbag off or pass airbag off indicator lamp is lit, it is possible that the person isn’t sitting properly in the seat. If this happens: •...
Page 122 Seating and Safety Restraints The front passenger sensing system may detect small or medium objects placed on the seat cushion. For most objects that are in the front passenger seat, the passenger airbag will be disabled. Even though the passenger airbag is disabled, the pass airbag off lamp may or may not be illuminated according to the table below.
Page 123 If it is necessary to modify an advanced front airbag system to accommodate a person with disabilities, contact the Ford Customer Relationship Center at the phone number shown in the Customer Assistance section of this Owner’s Guide.
Page 124 Seating and Safety Restraints Any alteration/modification to the front passenger seat may affect the performance of the front passenger sensing system. Determining if the system is operational The supplemental restraint system uses a warning indicator light in the instrument cluster or a back-up tone to indicate the condition of the system.
Page 125 Seating and Safety Restraints Do not attempt to service, repair, or modify the airbag SRS, its fuses or the seat cover on a seat containing an airbag. See your authorized dealer. All occupants of the vehicle should always wear their safety belts even when an airbag SRS is provided.
Page 126 Seating and Safety Restraints The fact that the airbags did not inflate in a collision does not mean that something is wrong with the system. Rather, it means the forces were not of the type sufficient to cause activation. Side airbags are designed to inflate in side-impact collisions, not roll-over, rear-impact, frontal or near-frontal collisions, unless the collision causes sufficient lateral deceleration.
Page 127 Seating and Safety Restraints Side curtain airbag system Do not place objects or mount equipment on or near the airbag cover on the side of the seatbacks of the front seats or in front seat areas that may come into contact with a deploying airbag.
Page 128 Seating and Safety Restraints All occupants of the vehicle, including the driver, should always wear their safety belts even when an inflatable curtain is provided. To reduce the risk of injury, do not obstruct or place objects in the deployment of the inflatable curtain. How does the side air curtain system work? The design and development of the side air curtain system included...
Page 129 Seating and Safety Restraints seat-mounted side airbag on the side affected by the collision will be inflated, even if the respective seat is not occupied. The air curtain was designed to inflate between the side window area and occupant to further enhance the head protection provided to occupants in side impact collisions.
Page 130: Child Restraints
Seating and Safety Restraints Any difficulty with the system is indicated by one or more of the following: • The readiness light (same light as used for front airbag system) will either flash or stay lit. • The readiness light will not illuminate immediately after ignition is turned to the RUN position.
Page 131 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
Page 132 Seating and Safety Restraints Booster seats should be used until you can answer YES to ALL of these questions: • Can the child sit all the way back against the vehicle seat back with knees bent comfortably at the edge of the seat without slouching? •...
Page 133 Seating and Safety Restraints Children and booster seats vary widely in size and shape. Choose a booster that keeps the lap belt low and snug across the hips, never up across the stomach, and lets you adjust the shoulder belt to cross the chest and rest snugly near the center of the shoulder.
Page 134 Seating and Safety Restraints Never use pillows, books, or towels to boost a child. They can slide around and increase the likelihood of injury or death in a collision. SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child.
Page 135 Seating and Safety Restraints Ford Motor Company recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with LATCH and tether anchors. For more information on top tether straps and anchors, refer to Attaching safety seats with tether straps in this chapter.
Page 136 Seating and Safety Restraints 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions.
Page 137 Seating and Safety Restraints 5. To put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is pulled out and a click is heard. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode.
Page 138 Seating and Safety Restraints Attaching child safety seats with tether straps Most new forward-facing child safety seats include a tether strap which goes over the back of the seat and hooks to an anchoring point. Tether straps are available as an accessory for many older safety seats. Contact the manufacturer of your child seat for information about ordering a tether strap.
Page 139 Seating and Safety Restraints 4. Open the tether anchor cover. 5. Clip the tether strap to the anchor as shown. If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event of a collision. 6.
Page 140 Seating and Safety Restraints Your vehicle has LATCH anchors for child seat installation at the seating positions marked with the child seat symbol. The anchors at the center of the rear seat are further apart than the sets of lower anchors for child seat installation at other seating positions.
Page 141 Seating and Safety Restraints If you install a child seat with rigid LATCH attachments, do not tighten the tether strap enough to lift the child seat off the vehicle seat cushion when the child is seated in it. Keep the tether strap just snug without lifting the front of the child seat.
Page 142: Tires, Wheels And Loading
10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford Motor Company to give you the following information about tire grades exactly as the government has written it.
Page 143 Tires, Wheels and Loading The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Page 144 At least once a month and before long trips, inspect each tire and check the tire pressure with a tire gauge (including spare, if equipped). Inflate all tires to the inflation pressure recommended by Ford Motor Company. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
Page 145 Always inflate your tires to the Ford recommended inflation pressure even if it is less than the maximum inflation pressure information found on the tire. The Ford recommended tire inflation pressure is found on the Safety Compliance Certification Label or Tire Label which is located on the B-Pillar or the edge of the driver’s door.
Page 146: Tire Information
Tires, Wheels and Loading If you are checking tire pressure when the tire is hot, (i.e. driven more than 1 mile [1.6 km]), never “bleed” or reduce air pressure. The tires are hot from driving and it is normal for pressures to increase above recommended cold pressures.
Page 147 Tires, Wheels and Loading cracking, cuts, bruises and other signs of damage or excessive wear. If internal damage to the tire is suspected, have the tire demounted and inspected in case it needs to be repaired or replaced. For your safety, tires that are damaged or show signs of excessive wear should not be used because they are more likely to blow out or fail.
Page 148 Only use replacement tires and wheels that are the same size and type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
Page 149 Tires, Wheels and Loading If your vehicle is stuck in snow, mud, sand, etc., do not rapidly spin the tires; spinning the tires can tear the tire and cause an explosion. A tire can explode in as little as three to five seconds. Never spin the tires in excess of the 35 mph (55 km/h) point indicated on the speedometer.
Page 150 Tires, Wheels and Loading • Front Wheel Drive (FWD) vehicles (front tires at top of diagram) Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask an authorized dealer to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation.
Page 151 Tires, Wheels and Loading Information on “P” type tires P215/65R15 95H is an example of a tire size, load index and speed rating. The definitions of these items are listed below. (Note that the tire size, load index and speed rating for your vehicle may be different from this example.) 1.
Page 152 Tires, Wheels and Loading Note: You may not find this information on all tires because it is not required by federal law. Letter rating Speed rating - mph (km/h) 81 mph (130 km/h) 87 mph (140 km/h) 99 mph (159 km/h) 106 mph (171 km/h) 112 mph (180 km/h) 118 mph (190 km/h)
Page 153 Tires, Wheels and Loading 12. Treadwear, Traction and Temperature Grades • Treadwear: The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1 ⁄...
Page 154 Tires, Wheels and Loading Additional information contained on the tire sidewall for “LT” type tires “LT” type tires have some additional information beyond those of “P” type tires; these differences are described below: 1. LT: Indicates a tire, designated by the Tire and Rim Association (T&RA), that is intended for service on light trucks.
Page 155 Tires, Wheels and Loading Information on “T” type tires “T” type tires have some additional information beyond those of “P” type tires; these differences are described below: T145/80D16 is an example of a tire size. Note: The temporary tire size for your vehicle may be different from this example.
Page 156: Vehicle Loading
Tires, Wheels and Loading If you choose to install snow tires on your vehicle, they must be the same size, construction, and load range as the original tires listed on the tire placard, and they must be installed on all four wheels. Mixing tires of different size or construction on your vehicle can adversely affect your vehicle’s handling and braking, and may lead to loss of vehicle control.
Page 157 Tires, Wheels and Loading Payload – is the combined weight of cargo and passengers that the vehicle is carrying. The maximum payload for your vehicle can be found on the Tire Label on the B-Pillar or the edge of the driver’s door (vehicles exported outside the US and Canada may not have a Tire Label).
Page 158 Tires, Wheels and Loading Example only: Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) – including vehicle curb weight and all payload. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
Page 159 Tires, Wheels and Loading GAWR (Gross Axle Weight Rating) – is the maximum allowable weight that can be carried by a single axle (front or rear). These numbers are shown on the Safety Compliance Certification Label located on the B-Pillar or the edge of the driver’s door. The total load on each axle must never exceed its GAWR.
Page 160 Tires, Wheels and Loading Do not exceed the GVWR or the GAWR specified on the Safety Compliance Certification Label. Do not use replacement tires with lower load carrying capacities than the originals because they may lower the vehicle’s GVWR and GAWR limitations. Replacement tires with a higher limit than the originals do not increase the GVWR and GAWR limitations.
Page 161: Trailer Towing
Tires, Wheels and Loading • A final example for your vehicle with 1400 lb. (635 kg) of cargo and luggage capacity. You and one of your friends decide to pick up cement from the local home improvement store to finish that patio you have been planning for the past 2 years.
Page 162 Tires, Wheels and Loading Front Wheel Drive (FWD) vehicles: Do not tow your Front Wheel Drive vehicle with the front drive wheels on the ground as transaxle damage may occur. It is recommended to tow your vehicle with the front drive wheels on a dolly or use a car-hauling trailer.
Page 163: Driving
Driving STARTING Positions of the ignition 1. LOCK, locks the automatic transaxle gearshift lever and allows key removal. This position also shuts the engine and all electrical accessories off without locking the steering wheel. To lock the steering wheel, remove the key then turn the steering wheel.
Page 164 Driving Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehicle in a closed garage or in other enclosed areas.
Page 165 Driving • Make sure the gearshift is in P (Park). 3. Turn the key to 3 (RUN) without turning the key to 4 (START). Some warning lights will briefly illuminate. See Warning lights and chimes in the Instrument Cluster chapter for more information regarding the warning lights.
Page 166: Brakes
Driving Note: If the engine does not start within five seconds on the first try, turn the key to LOCK, wait 10 seconds and try again. If the engine still fails to start, press the accelerator to the floor and try again; this will allow the engine to crank with the fuel shut off in case the engine is flooded with fuel.
Page 167 Driving Refer to Brake system warning light in the Instrument Cluster chapter for information on the brake BRAKE system warning light. Four-wheel anti-lock brake system (ABS) Your vehicle is equipped with an Anti-lock Braking System (ABS). This system helps you maintain steering control during emergency stops by keeping the brakes from locking.
Page 168: Traction Control
Driving Parking brake To set the parking brake (1), pull the parking brake handle up as far as possible. The BRAKE warning lamp will illuminate and will remain illuminated until the parking brake BRAKE is released. To release, press and hold the button (2), pull the handle up slightly, then push the handle down.
Page 169 Driving Aggressive driving in any road conditions can cause you to lose control of your vehicle increasing the risk of severe personal injury or property damage. The occurrence of a Traction Control event is an indication that at least some of the tires have exceeded their ability to grip the road;...
Page 170: Transmission Operation
Driving • Heavy or uneven steering efforts may be caused by low power steering pump fluid level. Check for low power steering pump fluid level before seeking service by your authorized dealer. • Do not fill the power steering pump reservoir above the MAX mark on the reservoir, as this may result in leaks from the reservoir.
Page 171 Driving If you cannot move the gearshift lever out of P (Park) with ignition in the RUN position and the brake pedal depressed: 1. Apply the parking brake, turn ignition key to LOCK, then remove the key. 2. Using a screwdriver (or similar tool), remove the protective cover to the interlock release access hole on the console.
Page 172 Driving Understanding the gearshift positions of the 6–speed automatic transaxle (if equipped) P (Park) This position locks the transaxle and prevents the front wheels from turning. To put your vehicle in gear: • Depress the brake pedal • Move the gearshift lever into the desired gear To put your vehicle in P (Park): •...
Page 173 Driving N (Neutral) With the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. D (Drive) The normal driving position for the best fuel economy. Transaxle operates in gears one through six.
Page 174: Roadside Emergencies
(60,000 km), whichever occurs first on Ford and Mercury vehicles, and four years or 50,000 miles (80,000 km) on Lincoln vehicles. Roadside assistance will cover: • a flat tire change with a good spare (except Ford GT which has a tire inflation kit) • battery jump start •...
Page 175 1–800–241–3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1–800–241–3673;...
Page 176: Fuel Pump Shut-Off Switch
Roadside Emergencies FUEL PUMP SHUT-OFF SWITCH This device stops the electric fuel pump from sending fuel to the engine when your vehicle has had a substantial jolt. After an accident, if the engine cranks but does not start, this switch may have been activated.
Page 177 Roadside Emergencies Standard fuse amperage rating and color COLOR Cartridge Fuse Mini Standard Maxi Fuse link maxi rating fuses fuses fuses cartridge fuses Grey Grey — — — Violet Violet — — — Pink Pink — — — — — —...
Page 178 Roadside Emergencies The fuses are coded as follows. Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description Backup lamps, Electrochromatic mirror Horns Battery saver: Interior lamps, Puddle lamps, Trunk lamp, Glove box lamp, Rear power windows Parklamps, License plate lamps —...
Page 179 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description 7.5A Delay accessories: Radio head units, Moonroof, Front power windows, Electrochromatic mirrors 7.5A Cluster, KAM-PCM, Analog clock, Climate control head units, Canister vent solenoid Washer pump Cigar lighter Door lock actuator, Decklid lock solenoid Subwoofer, THXII DSP module...
Page 180 Roadside Emergencies Power distribution box The power distribution box is located in the engine compartment. The power distribution box contains high-current fuses that protect your vehicle’s main electrical systems from overloads. Always disconnect the battery before servicing high current fuses. To reduce risk of electrical shock, always replace the cover to the Power Distribution Box before reconnecting the battery or refilling fluid reservoirs.
Page 181 Roadside Emergencies Fuse/Relay Fuse Amp Power Distribution Box Location Rating Description 40A** Rear window defroster, Heated mirrors — Not used — Not used 20A** Wipers 20A** ABS Valves 30A** Heated seats, Passenger heated/cooled seat 30A** Driver heated/cooled seat — Not used 15A* Ignition switch 10A*...
Page 182 Roadside Emergencies Fuse/Relay Fuse Amp Power Distribution Box Location Rating Description 30A** Driver Smart power window 30A** Passenger Smart power window 40A** ABS Pump — Not used — Not used — Not used — Not used — Not used 15A* PCM non-emission related 15A* Coil on plug...
Page 183 Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired.
Page 184 Roadside Emergencies • Tow a trailer • Use snow chains on the end of the vehicle with the dissimilar spare tire • Use more than one dissimilar spare tire at a time • Use commercial car washing equipment • Try to repair the dissimilar spare tire Use of one of the dissimilar spare tires listed above at any one wheel location can lead to impairment of the following: •...
Page 185 Roadside Emergencies When driving with the full-size dissimilar spare tire/wheel additional caution should be given to: • Towing a trailer • Driving vehicles equipped with a camper body • Driving vehicles with a load on the cargo rack Drive cautiously when using a full-size dissimilar spare tire/wheel and seek service as soon as possible.
Page 186 Roadside Emergencies Removing the spare tire and jack 1. Remove the carpeted load floor panel located in the rear of the vehicle and remove the lug wrench and long bolt from the tool bag. 2. Remove the bolt securing the spare tire using the lug wrench, then lift and remove the spare tire from the trunk.
Page 187 Roadside Emergencies 2. Remove the center ornament (if equipped) from the wheel. Loosen each wheel lug nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground. 3. Put the jack in the jack locator next to the tire you are changing.
Page 188: Lug Nut Torque
Bolt size Wheel lug nut torque* lb. ft. N•m M12 x 1.5 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
Page 189: Jump Starting
Roadside Emergencies When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the wheel hub, brake drum or brake disc that contacts the wheel. Ensure that any fasteners that attach the rotor to the hub are secured so they do not interfere with the mounting surfaces of the wheel.
Page 190 Roadside Emergencies Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery.
Page 191 Roadside Emergencies 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system.
Page 192 Roadside Emergencies Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables.
Page 193 Roadside Emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Page 194: Wrecker Towing
It is recommended that your vehicle be towed with a wheel lift or flatbed equipment. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure. If the vehicle is towed by other means or incorrectly, vehicle damage may occur.
Page 195: Customer Assistance
Relationship Center at 1-800-521-4140. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the authorized dealer could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealer to help you.
Page 196 If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the authorized dealer could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealer to help you.
Page 197 Customer Assistance In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to the BBB...
Page 198 You are not bound by the decision but may choose to accept it. If you choose to accept the BBB AUTO LINE decision then Ford must abide by the accepted decision as well. If the arbitrator has decided in...
Page 199 United States and Canada, provided by a network of more than 4,600 participating authorized dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this...
Page 200 The use of leaded fuel in your vehicle without proper conversion may damage the effectiveness of your emission control system and may cause engine knocking or serious engine damage. Ford Motor Company/Ford of Canada is not responsible for any damage caused by use of improper fuel.
Page 201: Reporting Safety Defects (U.s. Only)
Obtaining a French owner’s guide French Owner’s Guides can be obtained from your authorized dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. REPORTING SAFETY DEFECTS (U.S. ONLY)
Page 202: Cleaning
Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral pH shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your authorized dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid.
Page 203 Cleaning WAXING Applying Motorcraft Paint Sealant (ZC-45) to your vehicle every six months will assist in reducing minor scratches and paint damage. • Wash the vehicle first. • Do not use waxes that contain abrasives; use Motorcraft Premium Liquid Wax (ZC-53-A), which is available from your authorized dealer, or an equivalent quality product.
Page 204 Cleaning ENGINE Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal. When washing: • Take care when using a power washer to clean the engine. The high-pressure fluid could penetrate the sealed parts and cause damage.
Page 205 Cleaning • For plastic headlamp lenses, use Motorcraft Ultra Clear Spray Glass Cleaner (ZC-23). WINDOWS AND WIPER BLADES The windshield, rear and side windows and the wiper blades should be cleaned regularly. If the wipers do not wipe properly, substances on the vehicle’s glass or the wiper blades may be the cause.
Page 206 Cleaning INTERIOR TRIM • Clean the interior trim areas with a damp cloth, then with a clean, dry cloth; you may also use Motorcraft Dash & Vinyl Cleaner (ZC-38-A). • Do not use household or glass cleaners as these may damage the finish.
Page 207 FORD AND LINCOLN MERCURY CAR CARE PRODUCTS Your Ford or Lincoln Mercury authorized dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs;...
Page 208 Cleaning Motorcraft Premium Liquid Wax (ZC-53-A) Motorcraft Premium Windshield Washer Concentrate (ZC-32–A) Motorcraft Professional Strength Carpet & Upholstery Cleaner (ZC-54) Motorcraft Spot and Stain Remover (U.S. only) (ZC-14) Motorcraft Tire Clean and Shine (ZC-28) Motorcraft Triple Clean (U.S. only) (ZC-13) Motorcraft Ultra-Clear Spray Glass Cleaner (ZC-23) Motorcraft Vinyl Cleaner (Canada only) (CXC-93) Motorcraft Vinyl Conditioner (Canada only) (CXC-94)
Page 209: Maintenance And Specifications
Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide scheduled maintenance information which makes tracking routine service easy. If your vehicle requires professional service, your authorized dealer can provide the necessary parts and service.
Page 210 Maintenance and Specifications OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom of the instrument panel near the steering column. 2. Go to the front of the vehicle and release the auxiliary latch that is located under the front center of the hood.
Page 211: Engine Compartment
Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 3.0L DOHC V6 Duratec engine 1. Engine coolant reservoir 2. Power steering fluid reservoir 3. Brake fluid reservoir 4. Transmission fluid dipstick 5. Battery 6. Power distribution box 7. Air filter assembly 8.
Page 212 In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Do not use any special washer fluid such as windshield water repellent type fluid or bug wash. They may cause squeaking, chatter noise, streaking and smearing.
Page 213: Engine Oil
Maintenance and Specifications Poor wiper quality can be improved by cleaning the wiper blades and the windshield, refer to Windows and wiper blades in the Cleaning chapter. To prolong the life of the wiper blades, it is highly recommended to scrape off the ice on the windshield before turning on the wipers.
Page 214 Maintenance and Specifications 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is within this range, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below this mark, engine oil must be added to raise the level within the normal operating range.
Page 215 Approval Committee (ILSAC), comprised of U.S. and Japanese automobile manufacturers. To protect your engine’s warranty use Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford specification WSS-M2C930-A. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Page 216: Battery
Change your engine oil according to the appropriate schedule listed in the scheduled maintenance information. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises of knock may be experienced.
Page 217 Maintenance and Specifications Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery, always shield your face and protect your eyes. Always provide proper ventilation.
Page 218: Engine Coolant
Maintenance and Specifications 7. Drive the vehicle to complete the relearning process. • The vehicle may need to be driven 10 miles (16 km) or more to relearn the idle and fuel trim strategy. • If you do not allow the engine to relearn its idle trim, the idle quality of your vehicle may be adversely affected until the idle trim is eventually relearned.
Page 219 Maintenance and Specifications When the engine is cold, check the level of the engine coolant in the reservoir. COLD FILL RANGE • The engine coolant should be at the “FULL COLD” level or within the “COLD FILL RANGE” as listed on the engine coolant reservoir (depending upon application).
Page 220 • Do not add/mix an orange-colored, extended life coolant such as Motorcraft Specialty Orange Engine Coolant, VC-2 and VC-3 (US) or CXC-209 (Canada), meeting Ford specification WSS-M97B44–D with the factory-filled coolant. Mixing Motorcraft Specialty Orange Engine Coolant or any orange-colored extended life product with your factory filled coolant can result in degraded corrosion protection.
Page 221 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
Page 222 Maintenance and Specifications Severe climates If you drive in extremely cold climates (less than –34° F [–36° C ]): • It may be necessary to increase the coolant concentration above 50%. • NEVER increase the coolant concentration above 60%. • Increased engine coolant concentrations above 60% will decrease the overheat protection characteristics of the engine coolant and may cause engine damage.
Page 223 Maintenance and Specifications • The symbol will illuminate. • The symbol will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation. Each disabled cylinder acts as an air pump and cools the engine. When this occurs the vehicle will still operate.
Page 224 Maintenance and Specifications WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 225 Maintenance and Specifications • Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention. Failure to seek proper medical attention could lead to permanent injury.
Page 226 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 227 Maintenance and Specifications Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. Your vehicle was not designed to use fuel or fuel additives with metallic compounds, including manganese-based additives. Studies indicate that these additives can cause your vehicle’s emission control system to deteriorate more rapidly.
Page 228 Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse effect on powertrain components.
Page 229 Maintenance and Specifications The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range. When refueling your vehicle after the fuel gauge indicates empty, you might not be able to refuel the full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank.
Page 230 Maintenance and Specifications Driving style — good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy. Habits • Smooth, moderate operation can yield up to 10% savings in fuel. •...
Page 231 Maintenance and Specifications • Adding certain accessories to your vehicle (for example bug deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy. • Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first 8–10 miles (12–16 km) of driving.
Page 232 Maintenance and Specifications If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 233 Maintenance and Specifications 3. The fuel cap may not have been securely tightened. See Fuel filler cap in this chapter. These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and/or properly tightening the fuel cap. After three driving cycles without these or any other temporary malfunctions present, the indicator should turn off—A driving cycle consists of a...
Page 234 Maintenance and Specifications 1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be near the center of the normal area between H and C). 2. While the engine idles, turn the steering wheel left and right several times.
Page 235 Maintenance and Specifications Checking automatic transmission fluid at normal operating temperature (140°F-158°F [60°C-70°C]) Automatic transmission fluid expands when warmed. To obtain an accurate fluid check, drive the vehicle until it is warmed up (approximately 20 miles [30 km]) until the engine coolant gauge indicates normal operating temperature.
Page 236 Maintenance and Specifications Low fluid level Do not drive the vehicle if the fluid level does not show at all on the dipstick. Driving the vehicle with less than the recommended fluid level may result in transaxle failure. An under fill condition of transmission fluid may cause shift and/or engagement concerns and /or possible damage to the transaxle.
Page 237: Air Filter(S)
Maintenance and Specifications AIR FILTER Refer to scheduled maintenance information for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft part numbers in this chapter. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running.
Page 238: Part Numbers
PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used.
Page 239: Refill Capacities
Windshield Washer Concentrate Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C930-A and the API Certification mark. Add the coolant type originally equipped in your vehicle. Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler.
Page 240: Lubricant Specifications
Maintenance and Specifications LUBRICANT SPECIFICATIONS Item Ford part name Ford part Ford number specification Brake fluid Motorcraft High PM-1 or PM-1-C ESA-M6C25-A or Performance WSS-M6C62-A DOT 3 Motor Vehicle Brake Fluid Door Silicone Spray XL-6 ESR-M13P4-A weatherstrips Lubricant Door latch, hood...
Page 241 Maintenance and Specifications Item Ford part name Ford part Ford number specification Automatic Motorcraft XT-8-QAW WSS-M2C924-A transaxle fluid Premium Automatic Transmission Fluid Windshield Premium ZC-32-A WSB-M8B16–A2 washer fluid Windshield Washer Concentrate ENGINE DATA Engine 3.0L-DOHC V6 engine Displacement 182 cubic inches...
Page 242 Maintenance and Specifications 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
Page 243 Maintenance and Specifications IDENTIFYING YOUR VEHICLE Safety Compliance Certification Label The National Highway Traffic Safety Administration Regulations require that a Safety Compliance Certification Label be affixed to a vehicle and prescribe where the Safety Compliance Certification Label may be located. The Safety Compliance Certification Label is located on the structure by the trailing edge of the driver’s door or...
Page 244 Maintenance and Specifications Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side XXXXXXXXXXXXXXXXX instrument panel. Please note that in the graphic, XXXX is representative of your vehicle identification number. The Vehicle Identification Number (VIN) contains the following information: 1.
Page 245 Maintenance and Specifications TRANSMISSION/TRANSAXLE CODE DESIGNATIONS You can find a transmission/transaxle code on the Safety Compliance Certification Label. The following table tells you which transmission or transaxle each code represents. Description Code 6–Speed Automatic Transaxle Aisin F21 2006 Zephyr (378) Owners Guide (post-2002-fmt) USA (fus)
Page 246: Accessories
LINCOLN ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Lincoln Accessories are available for your vehicle through your local Lincoln or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
Page 247 Accessories Peace of mind Airbag anti-theft locks First aid and safety kits Full vehicle covers Engine block heaters Keyless entry keypad Mobile-Ease hands free communication system Remote start Vehicle security systems Wheel locks For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: •...
Page 248: Index
Index replacement, specifications ...238 servicing ........216 Accessory delay ......51 BeltMinder .........110 Air cleaner filter ....237–238 Brakes ........166 anti-lock ........167 Air conditioning ....22, 24 anti-lock brake system (ABS) Airbag supplemental restraint warning light ......167 system ......115, 124, 127 fluid, checking and adding ..234 and child safety seats ....117 fluid, refill capacities ....239 description ....115, 124, 127...
Page 249 (see Speed control) ....52 fail-safe cooling .......222 Cupholder(s) ......101 idle speed control ....216 lubrication Customer Assistance ....174 specifications ....240–241 Ford Extended Service refill capacities ......239 Plan ..........199 service points ......211 Getting assistance outside starting after a collision ..176 the U.S. and Canada ....200 Getting roadside assistance ...174...
Page 250 Index Fuel ..........224 replacing bulbs ......35 calculating fuel turning on and off ....29 economy ......63, 228 Heating cap ...........226 heating and air conditioning capacity ........239 system .........22, 24 choosing the right fuel ...227 Homelink wireless control comparisons with EPA fuel system ..........58 economy estimates ....231 detergent in fuel .....228...
Page 251 Index Motorcraft parts ..207, 223, 238 Lamps autolamp system .......29 bulb replacement Navigation system .......21 specifications chart ....34 daytime running light ....30 fog lamps ........30 Octane rating ......227 headlamps .........29 headlamps, flash to pass ..31 Oil (see Engine oil) ....213 instrument panel, dimming ..31 interior lamps ......33 replacing bulbs ......35...
Page 252 Index Roadside assistance ....174 Speed control ......52 Starting your vehicle ..163–165 jump starting ......189 Steering Safety Belt Maintenance ..114 speed sensitive .......170 Safety belts (see Safety Steering wheel restraints) ....101, 105–109 controls ........55 tilting .........47 Safety Canopy ......124 Safety defects, reporting ..201 Safety restraints ..101, 105–109 Tilt steering wheel ......47 belt minder ......110...
Page 253: Table Of Contents
Index Trunk ...........75 remote release ....70, 79 Warning lights (see Lights) ..10 Turn signal ........33 Washer fluid ......212 Water, Driving through .....173 Windows ........78 power .........49 Vehicle dimensions ....241 Windshield washer fluid and Vehicle Identification Number wipers ..........46 (VIN) ..........244 checking and adding fluid ..212 Vehicle loading ......156 replacing wiper blades ...212...

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Lincoln Zephyr 2006 Owner's Manual

Introduction

Instrument Cluster

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Climate Controls

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Tires, Wheels and Loading

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