Yamaha TT-R Owner's Manual
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OWNER'S MANUAL
TTR250R(C)
LIT-11626-16-24
5GF-28199-14

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Summary of Contents for Yamaha TT-R

  • Page 1 OWNER’S MANUAL TTR250R(C) LIT-11626-16-24 5GF-28199-14...
  • Page 2 EAU03438...
  • Page 3 Congratulations on your purchase of the Yamaha TTR250R. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It repre- sents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 4: Important Manual Information

    8 This manual should be considered a permanent part of this machine and should remain with it even if the machine is subsequently sold. 8 Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your machine and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EW000000 PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MACHINE. DO NOT ATTEMPT TO OPERATE THIS MACHINE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
  • Page 6 AFFIX DEALER LABEL HERE EAU04247 TTR250R OWNER’S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
  • Page 7: Table Of Contents

    EAU00009 TABLE OF CONTENTS SAFETY INFORMATION ........1-1 Fuel cock ............3-5 Safe riding ............1-1 Starter (choke) knob ........3-6 Protective apparel ...........1-2 Seat ..............3-7 Modifications ...........1-3 Adjusting the front fork ........3-7 Loading and accessories ........1-3 Adjusting the shock absorber assembly ..3-10 Gasoline and exhaust gas .......1-5 Starting circuit cut-off system ......3-12 Location of important labels ......1-7 PRE-OPERATION CHECKS ......4-1...
  • Page 8 TABLE OF CONTENTS Engine oil and oil filter element .......6-8 Checking the front fork ........6-27 Cleaning the air filter element .......6-12 Checking the steering ........6-28 Cleaning the spark arrester ......6-13 Checking the wheel bearings ......6-28 Adjusting the carburetor ........6-14 Battery ............6-29 Adjusting the throttle cable free play .....6-14 Replacing the fuse ........6-30 Adjusting the valve clearance .......6-15...
  • Page 9 TABLE OF CONTENTS Motorcycle noise regulation ......9-3 Maintenance record ........9-5 Off-road motorcycle limited warranty ....9-7 Yamaha extended service (Y.E.S.) ....9-9...
  • Page 10: Safety Information

    EAU02912 Q SAFETY INFORMATION MACHINES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPEN- DENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MACHINE. HE OR SHE SHOULD: 1.
  • Page 11: Protective Apparel

    Q SAFETY INFORMATION 6. Ride cautiously in unfamiliar areas. You may encounter hidden obstacles that could cause an accident. 7. The posture of the operator is important for proper control. The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the machine.
  • Page 12: Modifications

    Q SAFETY INFORMATION Modifications Modifications made to this machine not approved by Yamaha, or the removal of original equipment, may render the machine unsafe for use and may cause severe personal injury. Modifications may also make your machine illegal to use.
  • Page 13 Genuine Yamaha accessories have been specifically designed for use on this machine. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories.
  • Page 14: Gasoline And Exhaust Gas

    Q SAFETY INFORMATION Gasoline and exhaust gas 1. GASOLINE IS HIGHLY FLAMMABLE: a. Always turn the engine off when refueling. b. Take care not to spill any gasoline on the engine or exhaust pipe(s)/muffler(s) when refueling. c. Never refuel while smoking or in the vicinity of an open flame. 2.
  • Page 15 Q SAFETY INFORMATION...
  • Page 16: Location Of Important Labels

    Q SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this machine.
  • Page 17 This unit contains high pressure nitrogen gas. follows. Mishandling can cause explosion. FRONT : 100 kPa,{1.00 kgf/cm }, 15 psi Read owner's manual for instructions. REAR 100 kPa,{1.00 kgf/cm }, 15 psi Do not incinerate, puncture or open. 3RV-21668-A0 YAMAHA 4AA-22259-80...
  • Page 18: Description

    EAU00026 DESCRIPTION Left view 1. Headlight (page 6-31) 6. Shock absorber rebound 2. Front fork air valve (page 3-7) damping adjusting dial (page 3-11) 3. Fuel cock (page 3-5) 7. Shift pedal (page 3-2) 4. Starter (choke) knob (page 3-6) 8.
  • Page 19: Right View

    DESCRIPTION Right view 9. Spark arrester (page 6-13) 14. Engine oil filter element (page 6-9) 10. Battery (page 6-29) 15. Brake pedal (page 3-3, 6-20) 11. Fuse (page 6-30) 16. Shock absorber spring preload 12. Shock absorber compression adjusting nut (page 3-10) damping adjusting knob (page 3-11)
  • Page 20: Controls And Instruments

    DESCRIPTION Controls and instruments 1. Clutch lever (page 3-2, 6-19) 6. Throttle grip (page 6-14) 2. Left handlebar switch (page 3-1) 7. Fuel tank cap (page 3-3) 3. Tripmeter (page 3-1) 4. Right handlebar switches (page 3-2) 5. Brake lever (page 3-3, 6-19)
  • Page 21: Instrument And Control Functions

    EAU00027 INSTRUMENT AND CONTROL FUNCTIONS 1. Tripmeter 1. Light switch “:” 2. Reset knob EAU00028 EAU00118 EAU01760 Main switch Handlebar switches Tripmeter The main switch controls the ignition The tripmeter shows the distance EAU04305 and lighting systems. The various traveled since it was last set to zero Light switch “:”...
  • Page 22: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Engine stop switch “#/$” 1. Clutch lever 1. Shift pedal 2. Start switch “START” EAU00152 EAU00157 EAU03890 Clutch lever Shift pedal Engine stop switch “#/$” The clutch lever is located at the left The shift pedal is located on the left Set this switch to “#”...
  • Page 23: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Brake lever 1. Brake pedal 1. Fuel tank cap a. Remove. EAU00158 EAU00162 EAU00179 Brake lever Brake pedal Fuel tank cap The brake lever is located at the right The brake pedal is on the right side To remove the fuel tank cap, turn it handlebar grip.
  • Page 24: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 EAU04265 Recommended fuel: Immediately wipe off spilled fuel UNLEADED GASOLINE with a clean, dry, soft cloth, since ONLY fuel may deteriorate painted sur- Fuel tank capacity: faces or plastic parts. Total amount: 10.0 L (2.2 lmp gal, 2.64 US gal) Reserve amount: 1.
  • Page 25: Fuel Tank Breather Hose

    INSTRUMENT AND CONTROL FUNCTIONS Your Yamaha engine has been OFF: closed position designed to use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. knocking pinging) FUEL occurs, use a gasoline of a different brand or premium unleaded fuel.
  • Page 26: Starter (Choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS ON: normal position RES: reserve position FUEL FUEL 1. Arrow mark positioned over “ON” 1. Arrow mark positioned over “RES” 1. Starter (choke) knob “1” EAU04038 Starter (choke) knob “1” With the lever in this position, fuel This indicates reserve.
  • Page 27: Seat

    INSTRUMENT AND CONTROL FUNCTIONS EAU04834 Adjusting the front fork The front fork is equipped with air valves for adjusting the spring rate and screws for adjusting the damping force. EW000036 There should be no difference in air pressure between the fork legs. 1.
  • Page 28 Air pressure = 0 kPa gauge. (0 kgf/cm , 0 psi) Maximum (hard): NOTE: Air pressure = 40 kPa An optional air pressure gauge is (0.4 kgf/cm , 5.8 psi) available at a Yamaha dealer.
  • Page 29 INSTRUMENT AND CONTROL FUNCTIONS EC000015 Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. 3. Securely install the rubber caps. ECA00034 1. Rubber cap 1. Damping force adjusting screw Be sure to install the rubber caps to prevent dust, etc.
  • Page 30: Adjusting The Shock Absorber Assembly

    NOTE: Adjusting the shock 8 A special wrench is needed to absorber assembly make this adjustment and it can This shock absorber assembly is be obtained at a Yamaha dealer. equipped with spring preload 8 The spring preload setting is...
  • Page 31 INSTRUMENT AND CONTROL FUNCTIONS Tightening torque: Locknut: 70 Nm (7.0 m0kgf, 51 ft0lbf) ECA00076 Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. 1. Rebound damping force adjusting dial 1. Compression damping force adjusting knob Rebound damping force Compression damping force...
  • Page 32: Starting Circuit Cut-Off System

    8 Do not deform or damage the gas cylinder in any way, as this will result in poor damp- ing performance. 8 Always have a Yamaha dealer service the shock absorber. 3-12...
  • Page 33 4. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. 5. Turn the engine off. 6. Shift the transmission into gear. 7. Keep the clutch lever pulled.
  • Page 34: Pre-Operation Checks

    • If necessary, add recommended oil to specified level. 6-8–6-11 • Check vehicle for oil leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. Front brake • Adjust if necessary.
  • Page 35 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-14 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-25 •...
  • Page 36 PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the machine is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operat- ing the machine.
  • Page 37: Operation And Important Riding Points

    EAU00372 OPERATION AND IMPORTANT RIDING POINTS EAU00374 EAU00376 EAU04383 Starting and warming up a cold engine 8 This model is designed for off- 8 8 Make sure not to store person- In order for the starting circuit cut-off road only. most al items near the air cleaner system to enable starting, one of the...
  • Page 38 OPERATION AND IMPORTANT RIDING POINTS NOTE: NOTE: If the engine fails to start, release the The engine is warm when it responds start switch, wait a few seconds, and normally to the throttle with the starter then try again. Each starting attempt (choke) turned off.
  • Page 39: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine Follow the same procedure as for 8 Even with the transmission in starting a cold engine with the excep- the neutral position, do not tion that the starter (choke) is not coast for long periods of time required when the engine is warm.
  • Page 40: Engine Break-In

    8 After every hour of operation, first 20 hours of riding. For this rea- immediately have a Yamaha dealer stop the engine, and then let it son, you should read the following check the vehicle.
  • Page 41: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU00457 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EW000058 8 Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
  • Page 42: Periodic Maintenance And Minor Repair

    Yamaha If you do not have the tools or experi- dealer do it for you. ence required for a particular job, have a Yamaha dealer perform it for you. EW000062 Modifications not approved by Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use.
  • Page 43: Periodic Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00473 Periodic maintenance and lubrication chart Initial EVERY 100 mi 600 mi 1,200 mi ITEM CHECKS AND MAINTENANCE JOBS (150 km) or (1,000 km) or (2,000 km) or 1 month 6 months 12 months 9 Check fuel hoses for cracks or damage. √...
  • Page 44 PERIODIC MAINTENANCE AND MINOR REPAIR Initial EVERY 100 mi 600 mi 1,200 mi ITEM CHECKS AND MAINTENANCE JOBS (150 km) or (1,000 km) or (2,000 km) or 1 month 6 months 12 months 9 Check operation, fluid level and vehicle for fluid leakage. (See NOTE on page 6-4.) √...
  • Page 45 PERIODIC MAINTENANCE AND MINOR REPAIR Initial EVERY 100 mi 600 mi 1,200 mi ITEM CHECKS AND MAINTENANCE JOBS (150 km) or (1,000 km) or (2,000 km) or 1 month 6 months 12 months 9 Check operation and shock absorber for oil leakage. Shock absorber √...
  • Page 46: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Panel B 1. Screw (×3) 2. Panel A EAU00484 Refer to this section each time the EAU03516 Cowling A cowling or a panel needs to be Removing and installing the To remove the cowling removed and installed.
  • Page 47: Checking The Spark Plug

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw 1. Screw 1. Spark plug cap 2. Panel A 2. Panel B EAU01833 EAU04003 Checking the spark plug Panels A and B The spark plug is an important To remove one of the panels engine component, which is easy to Remove the screw, and then pull the check.
  • Page 48 Instead, shown, with the spark plug 1. Measure the spark plug gap with have a Yamaha dealer check the wrench included in the owner’s a wire thickness gauge and, if machine. tool kit. necessary, adjust the gap to specification.
  • Page 49: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04614 3. Install the spark plug with the Engine oil and oil filter spark plug wrench, and then element tighten it to the specified torque. The engine oil level should be checked before each ride. In addition, Tightening torque: the oil must be changed and the oil Spark plug:...
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil filler bolt 1. Engine oil drain bolt 1. Oil filter element drain bolt 2. Oil filter element cover bolt (×2) To change the engine oil (with or Check the washer for damage and 3.
  • Page 51 PERIODIC MAINTENANCE AND MINOR REPAIR 12. Add the specified amount of the Tightening torque: recommended engine oil, and Oil filter element cover bolt: then install and tighten the oil 10 Nm filler bolt. (1.0 m0kgf, 7.2 ft0lbf) 10. Install the oil filter element drain Recommended oil: bolt, and then tighten it to the See page 8-1.
  • Page 52 II ” or higher. seize. If this occurs, have a idle for several minutes while 8 8 Make sure that no foreign Yamaha dealer repair the vehi- checking it for oil leakage. If oil is material enters the crankcase. cle.
  • Page 53: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Holding clip (×3) 1. Air filter element 2. Sponge material EAU03602 5. Clean the sponge material with 3. Air filter element frame Cleaning the air filter solvent, and then squeeze the 3. Pull the air filter element out of element remaining solvent out.
  • Page 54: Cleaning The Spark Arrester

    PERIODIC MAINTENANCE AND MINOR REPAIR 7. Install the sponge material onto the frame, insert the air filter ele- ment into the air filter case, and then install the air filter case cover by installing the holding clips. EC000082 8 Make sure that the air filter ele- 1.
  • Page 55: Adjusting The Carburetor

    The carburetor is an important part of the engine and requires very sophisti- cated adjustment. Therefore, most carburetor adjustments should be left to a Yamaha dealer, who has the necessary professional knowledge and experience. However, the follow- ing may be serviced by the owner as 1.
  • Page 56: Adjusting The Valve Clearance

    * Total weight of rider, cargo and accessories this from occurring, the valve clear- ance must be adjusted by a Yamaha Tire air pressure dealer at the intervals specified in the The tire air pressure should be...
  • Page 57 Yamaha maximum load for the vehicle. dealer replace the tire immediately. 8 8 Do not carry along loosely...
  • Page 58: Spoke Wheels

    If any damage is 8 8 After extensive tests, only the including the tires, should be found, have a Yamaha dealer left to a Yamaha dealer, who tires listed below have been replace wheel. has the necessary profession-...
  • Page 59: Accessories And Replacement Parts

    PERIODIC MAINTENANCE AND MINOR REPAIR 8 Ride at moderate speeds after EAU00691 Yamaha cannot be held liable for Accessories and changing a tire since the tire sur- any consequences caused by the replacement parts face must first be “broken in” for...
  • Page 60: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. If the specified clutch lever free play could obtained described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 4. Fully turn the adjusting bolt in direction a to loosen the clutch cable.
  • Page 61: Adjusting The Brake Pedal Position

    (0.39 in) below the top of the footrest ing performance, which may as shown. Periodically check the result in loss of control and an brake pedal position and, if neces- accident. sary, have a Yamaha dealer adjust it. 6-20...
  • Page 62: Checking The Front And Rear Brake Pads

    Yamaha dealer specified in the periodic maintenance causing it to become ineffective. replace the brake pads as a set.
  • Page 63: Changing The Brake Fluid

    EAU03976 REAR Changing the brake fluid fluid. Mixing fluids may result in a Have a Yamaha dealer change the harmful chemical reaction and brake fluid at the intervals specified in lead to poor braking perfor- the NOTE after the periodic mainte- mance.
  • Page 64: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00744 Drive chain slack The drive chain slack should be checked before each ride and adjust- ed if necessary. To check the drive chain slack 1. Place the machine on a level surface and hold it in an upright position.
  • Page 65: Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04366 NOTE: Lubricating the drive chain Make sure that both adjusting plates The drive chain must be cleaned and are in the same position for proper lubricated at the intervals specified in wheel alignment. the periodic maintenance and lubrica- tion chart, otherwise it will quickly EC000096 wear out, especially when riding in...
  • Page 66: Checking And Lubricating The Cables

    If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube...
  • Page 67: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04034 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubri- cated or replaced at the intervals specified in the periodic maintenance chart.
  • Page 68: Checking And Lubricating The Sidestand

    If the sidestand does not move up down smoothly, have If any damage is found or the front Yamaha dealer check or repair it. fork does not operate smoothly, have a Yamaha dealer check or Recommended lubricant: repair it. Lithium-soap-based grease...
  • Page 69: Checking The Steering

    Yamaha 1. Place a stand under the engine dealer check the wheel bearings. to raise the front wheel off the ground.
  • Page 70: Battery

    To charge the battery severe burns. Avoid any con- Have a Yamaha dealer charge the tact with skin, eyes or clothing battery as soon as possible if it and always shield your eyes seems to have discharged.
  • Page 71: Replacing The Fuse

    The fuse holder is located beside the battery charger, have the battery leads are properly battery compartment behind panel B. Yamaha dealer charge your connected to the battery termi- (See page 6-6 for panel removal and battery. nals. installation procedures.) If the fuse is blown, replace it as fol- lows.
  • Page 72: Replacing The Headlight Bulb

    EAU04285 4. If the fuse immediately blows er by pushing it inward and turn- Replacing the headlight bulb again, have a Yamaha dealer ing it counterclockwise, and then This machine is equipped with a check the electrical system. remove the defective bulb.
  • Page 73 PERIODIC MAINTENANCE AND MINOR REPAIR 6. Install the cowling together with the headlight unit. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Bulb a. Do not touch the glass part of the bulb. EW000119 EC000105 Headlight bulbs get very hot.
  • Page 74: Replacing The Taillight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 Supporting the machine Since this model is not equipped with a centerstand, follow these precau- tions when removing the front and rear wheel or performing other main- tenance requiring the machine to stand upright. Check that machine is in a stable and level posi-...
  • Page 75: Front Wheel

    Front wheel brake pads will be forced shut. To remove the front wheel EW000122 8 It is advisable to have a Yamaha dealer service the wheel. 8 Securely support the machine so that there is no danger of it falling over.
  • Page 76 PERIODIC MAINTENANCE AND MINOR REPAIR 4. Tighten the wheel axle holder nuts to the specified torque. 1. Tripmeter gear unit 1. Retainer 2. Wheel axle EAU04367 3. Wheel axle holder nut (×4) To install the front wheel NOTE: 1. Install the tripmeter gear unit into Make sure that there is enough the wheel hub so that the projec- space...
  • Page 77: Rear Wheel

    EW000122 tightened in this sequence, there should be a gap at the bottom of the 8 It is advisable to have a axle holder. Yamaha dealer service the wheel. 8 Securely support the machine Tightening torque: Wheel axle holder nut: so that there is no danger of it 10 Nm (1.0 m0kgf, 7.2 ft0lbf)
  • Page 78 PERIODIC MAINTENANCE AND MINOR REPAIR EAU04368 To install the rear wheel 1. Install the wheel. NOTE: Make sure that there is enough space between brake pads before inserting brake disc between the pads. 1. Swingarm end cover (×2) 2. Screw (×4) 2.
  • Page 79: Troubleshooting

    Use only genuine Yamaha replace- ment parts. Imitation parts may look like Yamaha parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills. 6-38...
  • Page 80: Troubleshooting Chart

    There is compression. Check the ignition. Operate the electric starter. There is no compression. Have a Yamaha dealer check the vehicle. 3. Ignition Wipe off with a dry cloth and correct the Open throttle halfway and operate Remove the spark spark plug gap, or replace the spark plug.
  • Page 81: Machine Care And Storage

    EAU03521 MACHINE CARE AND STORAGE Before cleaning Cleaning Care 1. Cover the muffler outlet with a ECA00010 While the open design of a machine plastic bag after the engine has reveals the attractiveness of the tech- 8 Avoid using strong acidic cooled down.
  • Page 82 MACHINE CARE AND STORAGE 8 Do not use any harsh chemical 8 For machines equipped with a After riding in the rain, near the sea products on plastic parts. Be windshield: Do not use strong or on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on sponges which have been in...
  • Page 83 NOTE: test its braking performance 4. To prevent corrosion, it is recom- Consult a Yamaha dealer for advice and cornering behavior. mended to apply a corrosion pro- on what products to use. tection spray on all metal, includ- ing chrome- and nickel-plated, surfaces.
  • Page 84: Storage

    MACHINE CARE AND STORAGE Storage Long-term c. Install the spark plug cap onto Before storing your machine for sev- the spark plug, and then place Short-term eral months: the spark plug on the cylinder Always store your machine in a cool, 1.
  • Page 85 MACHINE CARE AND STORAGE 6. Lubricate all control cables and 9. Remove the battery and fully the pivoting points of all levers charge it. Store it in a cool, dry and pedals as well as of the place and charge it once a sidestand/centerstand.
  • Page 86: Specifications

    EAU01038 SPECIFICATIONS Specifications Model TTR250R(C) Engine oil 0° 10° 30° 50° 70° 90° 110° 130°F Type Dimensions Overall length 2,095 mm (82.5 in) YAMALUBE 4 (10W30) Overall width 835 mm (32.9 in) or SAE 10W30 Overall height 1,260 mm (49.6 in) YAMALUBE 4 (20W40) Seat height 915 mm (36 in)
  • Page 87: Specifications

    SPECIFICATIONS Air filter Wet type element Gear ratio 2.467 Fuel 1.813 Type UNLEADED GASOLINE ONLY 1.364 Fuel tank capacity 10 L (2.2 Imp gal, 2.64 US gal) 1.080 Reserve amount 2 L (0.44 Imp gal, 0.53 US gal) 0.889 Carburetor 0.759 Manufacturer TEIKEI...
  • Page 88 SPECIFICATIONS Maximum load* 90 kg (198 lb) Suspension * Load is total weight of rider, cargo and accessories. Front Tire air pressure (measured on cold tires) Type Telescopic fork Front 100 kPa (1.00 kgf/cm , 15.0 psi) Rear Rear 100 kPa (1.00 kgf/cm , 15.0 psi) Type Swingarm (link suspension)
  • Page 89 SPECIFICATIONS Headlight type Halogen bulb Bulb voltage, wattage × quantity 12 V, 35/36.5W × 1 Headlight 12 V, 21/5W × 1 Taillight Fuse...
  • Page 90: Consumer Information

    Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. KEY IDENTIFICATION 1. Key identification number 1.
  • Page 91: Model Label

    The model label is affixed to the frame under the seat. (See page 3-7 for seat removal and installation pro- cedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 92: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any per- son.
  • Page 93 CONSUMER INFORMATION...
  • Page 94: Maintenance Record

    CONSUMER INFORMATION EAU02932 Maintenance record Have a Yamaha dealer complete this record when the machine is serviced. Maintenance Date of Servicing dealer Mileage Remarks interval service name and address...
  • Page 95 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address...
  • Page 96: Off-Road Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU02922 YAMAHA MOTOR CORPORATION, U.S.A. OFF-ROAD MOTORCYCLE LIMITED WARRANTY...
  • Page 97 CONSUMER INFORMATION...
  • Page 98: Yamaha Extended Service (Y.e.s.)

    CONSUMER INFORMATION EAU01063 YAMAHA EXTENDED SERVICE (Y.E.S.)
  • Page 99 CONSUMER INFORMATION 9-10...
  • Page 100 YAMAHA MOTOR CO., LTD. PRINTED IN JAPAN PRINTED ON RECYCLED PAPER 2002·5–0.6×1(E)

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