Kenmore 415.16135110 Use & Care Manual
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Kenmore 415.16135110 Use & Care Manual

Kenmore 415.16135110 Use & Care Manual

Liquid propane gas grill
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Use & Care Guide
Model: 415.16135110
Kenmore
®
Liquid Propane Gas Grill
P/N G524-001-010801
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www.sears.com
™
Model 464224411 • Nov-18-10

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  • Page 1 Use & Care Guide Model: 415.16135110 Kenmore ® Liquid Propane Gas Grill P/N G524-001-010801 Sears Brands Management Corporation Hoffman Estates, IL 60179 U.S.A. www.kenmore.com www.sears.com ™ Model 464224411 • Nov-18-10...

  • Page 2: For Your Safety

    DANGER WARNING CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using this 1. Shut off gas to the appliance. product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other reproductive harm.

  • Page 3: Table Of Contents

    Kenmore Grill Warranty......3 Ten-Year Limited Warranty on Burners Use and Care.

  • Page 4: Use And Care

    LP Tank USE AND CARE • The LP Tank used with your grill must meet the following requirements: DANGER • Use LP Tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
  • Page 5 LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of 1. LP tank must be properly secured onto grill. (Refer to replacing your empty LP tank through an exchange service. assembly section.) Use only those reputable exchange companies that inspect, precision fill, test and certify their tanks.
  • Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to •...
  • Page 8 Burner Flame Check WARNING • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner Turn controls and gas source or tank OFF when not flame check on sideburner, also.

  • Page 9: Spider Alert

    3. Remove carryover tubes and burners. CAUTION 4. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. SPIDER ALERT! 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes.
  • Page 10 Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on Food safety is a very important part of enjoying the the grill by indirect heat. Place food over unlit burner(s); the outdoor cooking experience. To keep food safe from heat from lit burners circulates gently throughout the grill, harmful bacteria, follow these four basic steps: cooking meat or poultry without the touch of a direct flame.
  • Page 11 Steamer Recipes Steamed Corn-on-the-Cob Your grill includes the new and innovative Steamer Ingredients feature from Kenmore. To set up the steamer, follow • 2 ears corn, husked the assembly instructions in the Use and Care Guide. • 2 tablespoons salt...
  • Page 12 3. Replace lid on steamer (DO NOT place basket on Steamed Scallops steamer before replacing lid). Ingredients 4. Turn burner on high until water is at a slight boil. • ½ lbs. scallops 5. Remove lid and place angel hair pasta in boiling •...

  • Page 13: Parts List

    PARTS LIST Key Qty Description Part # Key Qty Description Part # 2 LOCKING CASTER G515-0082-W1 SIDEBURNER PAN G515-0083-W2 2 FIXED CASTER G350-0024-W1 LID, F/ SIDE BURNER G501-0070-W1 BOTTOM SHELF G524-0600-W1 RUBBER BUMPER, F/ SB G508-0033-W1 2 DOOR MAGNET ASSEMBLY G501-0016-W1 SIDEBURNER G511-5100-W1...

  • Page 14: Parts Diagram

    PARTS DIAGRAM 14 • 464224411...

  • Page 15: Assembly

    ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front.
  • Page 16 Attach towel holder to cart right side panel using two 1/4-20x1/2” screws, 7mm lock washers 7mm flat washers and 1/4” nut. 7mm lock washer 7mm flat washer 1/4” nut Qty.2 Qty.2 Qty.2 1/4-20x1/2” screw Qty.2 Towel holder 7mm lock washer 1/4”...
  • Page 17 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with Electronic Ignition Module hole must be attached to Left side of bottom shelf. 7mm lock washer 7mm flat washer Qty.6 Qty.6 1/4-20x1/2”...
  • Page 18 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2” screws, 7mm lock washers and 7mm flat washers on each side. Secure lower back panel to bottom shelf using one 1/4-20x1/2” screw, 7mm lock washer and 7mm flat washer.
  • Page 19 Inside of cart, insert tank exclusion wire shelf ends into lower back panel, shown A. Attach front left side of wire shelf to cart left side panel with one #8-32x3/8” screw, 4mm lock washer and 4mm flat washer. Attach leg to bottom shelf with one #8-32X3/8” screw, 4mm lock washer and 4mm flat washer, shown B.
  • Page 20 Insert front brace between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using one 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer on each side. 7mm lock washer 7mm flat washer Qty.2 Qty.2 Door hinge pin...
  • Page 21 Insert tank heat shield tabs(without holes) into slots between upper back panel and lower back panel, shown A. Attach tank heat shield front tabs(with holes) under front brace using two #8x3/8” self-tapping screws, shown B. #8x3/8” self-tapping screw Qty.2 #8x3/8” self-tapping screw 464224411 •...
  • Page 22 This step requires two people to lift and position grill head onto cart. Remove tie wrap holding regulator hose to bottom of grill head. Remove packing material. Loosen tie wrap holding ignition wires to bottom of grill head. Retain tie wrap to bundle ignition wires together. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels.
  • Page 23 Inside of cart, connect the five wires from burner electrodes into the back of Electronic Ignition module, positions 1 - 5, shown A. Connect the two wires [(a) and (b)] from switch wiring harness into the back of Electronic Ignition module, shown A.
  • Page 24 Hang right side shelf onto shelf brackets on right side of firebox, shown A. Pull extended shelf out halfway to create hand space to insert and tighten hardware. You may need an assistant to help you securely tighten shelf into place. Attach right side shelf using two 1/4-20x3/4”...
  • Page 25 Hang sideburner shelf onto shelf brackets on left side of firebox, shown A. Attach sideburner shelf using two 1/4-20x3/4” screws, 7mm flat washers, 7mm lock washers and 1/4” nuts, shown B/C. You may need an assistant to help you securely tighten shelf into place. Attach front of shelf using two #8x3/8”...
  • Page 26 First, remove the two screws and lock washers attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Attach using lock washers and screws that were removed from bracket.
  • Page 27 On each side of grill head, secure rear side shelf to upper back panel using one 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer. 7mm lock washer 7mm flat washer Qty.2 Qty.2 1/4-20x1½” screw Qty.2 1/4-20x1½” screw 7mm flat washer Upper back panel 7mm lock washer Place sideburner cooking grate onto sideburner shelf.
  • Page 28 Insert the pin on bottom of right door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of the door, and release hinge pin into the door. Repeat for left door assembly. PRESS Top of door...
  • Page 29 Place cooking grates onto the firebox as shown. To obtain sear marks in cooked meat, be sure to insert grates so that side with four corner feet faces down. Insert the two wire ends at rear of warming rack into holes in back of fire box. Front wires of warming rack rest on sides of firebox.
  • Page 30 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and checked for leaks, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf.
  • Page 31 Steamer Tray Use 1. Remove one grate from grill and replace with steamer tray accessory. 2. Do not fill water above water fill line. Fill Line 3. Always use Steamer Handle Tool to move Steamer Basket or Steamer Cover when grill is hot. Never move the Steamer Water Tray when grill is hot.

  • Page 32: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. cracked/cut/burned If the hose is cracked or cut but not burned, simply replace hose.
  • Page 33 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...

  • Page 34: Troubleshooting

    Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” properly. connectors are oriented correctly, with “+” end up any electrodes when Electronic Ignition and “–”...
  • Page 35 NOTES 464224411 • 35...

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