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MQ Power DCA-800SSK Parts And Operation Manual

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PARTS AND OPERATION MANUAL
PARTS AND OPERATION MANUAL
Table of Contents
MODEL DCA-800SSK
PORTABLE GENERATOR
MQ POWER
(Standard)
PARTS LIST NO. C5872300004
Revision #1 (05/14/01)
MULTIQUIP INC.
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT:
800-835-2551
FAX: 310-638-8046
•
www:multiquip.com

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  • Page 1 PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL Table of Contents MQ POWER MODEL DCA-800SSK PORTABLE GENERATOR (Standard) PARTS LIST NO. C5872300004 Revision #1 (05/14/01) MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT:...
  • Page 2 Table of Contents PAGE 2 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 3: Dca-800Ssk — Parts And Operation Manual (Std)— Rev. #1 (05/14/01)

    800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 3...

  • Page 4: Table Of Contents

    Troubleshooting (Engine/Generator) .....64 Troubleshooting MPEC ..........65 Explanation Of Codes In Remarks Column ...66 Suggested Spare Parts ..........67 NOTE Specification and part number are subject to change without notice PAGE 4 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 5...

  • Page 6: Rules For Safe Operation

    Topping-off to filler port is Always check the machine for loosened threads or bolts dangerous, as it tends to spill fuel. before starting. PAGE 6 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 7 Make sure power connecting cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 7...
  • Page 8 When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport. PAGE 8 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 9: Rules For Safe Operation

    DO NOT pour waste, oil or fuel directly onto the ground, Also know the phone numbers of the nearest ambulance , down a drain or into any water source doctor and fire department . DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 9...

  • Page 10: Towing

    Also check the tire tread wear on both vehicles. ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 1. Typical Trailer Description PAGE 10 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 11: Trailer Safety Guidelines

    5. Frame Width - This measurement is from fender to fender. 6. Jack Stand - Trailer support device with maximum pound requirement from the tongue of the trailer. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 11...

  • Page 12: Trailer Specifications

    " 7 " 4 " 4 " 2 " 3 " 8 " 3 " 8 " 3 " 4 " 6 " 4 " 6 PAGE 12 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 13: Trailer Specifications

    " 7 " 3 X " " 7 " 3 X " " 7 " 3 X " " 7 X " " 7 X " " 7 DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 13...

  • Page 14: Trailer Braking System

    7. Replace the adjusting hole cover and lower the trailer to the ground. 8. Repeat steps 1 through 6 on the remaining brakes. PAGE 14 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 15: Trailer Braking System

    Brake section. Reference Table 6 for hydraulic brake troubleshooting guidelines. lines should be periodically checked for cracks, kinks, or blockage. Figure 3. Hydraulic Brake Components DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 15...

  • Page 16: Trailer Tires & Suspension

    CAUTION: NOTE ALWAYS wear safety glasses when removing Figure 4. Suspension Components or installing force fitted parts. Failure to comply may result in serious injury. PAGE 16 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 17: Trailer Tires & Suspension

    Check all wheel lug nuts periodically for continued safe operation. " " " Figure 5. Lug Nut Tightening Sequence " " NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 17...

  • Page 18: Trailer Wiring

    Table of Contents DCA-800SSK — TRAILER WIRING Figure 6. Typical Trailer Wire Connector PAGE 18 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 19 Table of Contents DCA-800SSK — TRAILER BRAKE TROUBLESHOOTING l l u . y l l l i f i u l DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 19...

  • Page 20: Operation And Safety Decals

    DCA-800SSK — OPERATION AND SAFETY DECALS The DCA-800SSK generator is equipped with a number of safety decals. These are provided for operator safety and maintenance information. The illustration below and on the preceding pages shows the decals as they appear on the machine.
  • Page 21 Table of Contents DCA-800SSK — OPERATION AND SAFETY DECALS DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 21...
  • Page 22 Table of Contents DCA-800SSK — OPERATION AND SAFETY DECALS PAGE 22 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 23: Operation And Safety Decals

    Table of Contents DCA-800SSK — OPERATION AND SAFETY DECALS DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 23...

  • Page 24: Specifications

    1 ( . r h / i t p ( l a r h / ( l a r h / e t t PAGE 24 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 25 NOTE PAGE DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 25...

  • Page 26: General Information

    " Three 240/139V output receptacles, 50 amp according the demands of the required load. " Two 120V input receptacles, 20 amp " 3 Load Circuit Breakers 265V @65 amps PAGE 26 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 27: General Information

    When the engine demands increase or decrease, the mechanical governor system regulates the frequency variation to ±1.0%. The electronic governor option in- creases frequency variation to ±0.25%. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 27...

  • Page 28: Major Components

    Table of Contents DCA-800SSK — MAJOR COMPONENTS Figure 7. Major Components PAGE 28 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 29 NOTE PAGE DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 29...

  • Page 30: Dimensions

    Table of Contents DCA-800SSK — DIMENSIONS (TOP AND SIDE) Figure 8a. Dimensions PAGE 30 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 31: Dimensions

    Table of Contents DCA-800SSK — DIMENSIONS (FRONT AND REAR) Figure 8b. Dimensions DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 31...

  • Page 32: Control Panel

    Table of Contents DCA-800SSK — CONTROL PANEL Figure 9. Control Panel PAGE 32 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 33: Control Panel

    When a fault has been detected by the MPEC as fault. a major fault, it will shut down the generator. Engine Running – Indicates that engine is running at a safe operating speed. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 33...

  • Page 34: Engine Operating Panel

    Table of Contents DCA-800SSK — ENGINE OPERATING PANEL Figure 11. Engine Operating Panel PAGE 34 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 35: Engine Operating Panel

    If the lamp turns on at any time during the normal working time of the generator, it will shut down the engine. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 35...

  • Page 36: Output Terminal Panel

    208 or 416V. FIGURE 12. Output Terminal Cover Duplex Receptacle The DCA-800SSK does not have any duplex receptacles. PAGE 36 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 37 Table of Contents DCA-800SSK — OUTPUT TERMINAL OVERVIEW NOTE Legs O and Ground are considered Bonded Grounds. Figure 13. Output Terminal Panel DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 37...
  • Page 38 The over current relay is located in the control box. t l o t l o t l o t l o PAGE 38 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 39 FIGURE 17. AC Ammeter FIGURE 16. AC Ammeter (Amp reading on U lug) Change-over Switch (Reading the U leg on the output terminal panel) DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 39...
  • Page 40 139V will be the voltage output. FIGURE 21. Hard Wire Hookup for Single Phase 139V FIGURE 19. Hard Wire Hookup for Three Phase 240V PAGE 40 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 41 25 below, 277V will be the voltage output. FIGURE 25. Hard Wire Hookup for Single Phase 277V FIGURE 23. Hard Wire Hookup for Three Phase 480V DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 41...

  • Page 42: Installation

    NOTE When connecting the generator to any buildings electrical system ALWAYS consult with a licensed electrician. PAGE 42 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 43: Installation

    Figure 26. Typical Generator Grounding Application CAUTION : Always check Local, State, and Federal laws before grounding generator set. Only licenced electricians are qualified to ground a generator set. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 43...

  • Page 44: Pre-Setup

    . t f . t f . t f . t f . t f . t f . t f . t f a t l PAGE 44 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 45 Komatsu Engine Owner's Manual. ° 4 ° 3 ° 0 ° 5 ° 3 ° 5 ° 5 ° 5 ° 5 ) ° DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 45...
  • Page 46 Always keep the terminals firmly tightened. Coating the terminals with a thin film of grease will help inhibit corrosion. PAGE 46 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 47: Pre-Setup

    2. Place a small amount of grease around both battery terminals. This will ensure a good connection and will help prevent corrosion around the battery terminals. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 47...

  • Page 48: Load Application

    NOTE If output (kVA) is not given on the equipment nameplate, approximate output may be determined by multiplying voltage by amperage by PAGE 48 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 49: Generator Start-Up Procedure (Manual)

    GFCI or load circuit breakers Figure 31. Battery Connections in the ON position. 1. Switch the MAIN LOAD and G.F.C.I. circuit breakers to the “OFF” position prior to starting the engine. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 49...
  • Page 50 9. The generator's frequency meter (Figure 38) displays the 60 cycle output frequency in HERTZ. Figure 34. Engine Pre-Heat Button Figure 38. Frequency Meter (Hz) Figure 35. Engine Pre-Heat Lamp PAGE 50 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 51 14. Set the engine speed switch (Figure 44) to low to idle engine, set to high before applying a load. Figure 44. Engine Speed Switch Figure 41. Ammeter (No Load) DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 51...

  • Page 52: Generator Start-Up Procedure (Manual)

    Figure 38. Ammeter (Load) 19. The generator will run until manually stopped or an abnormal condition occurs. PAGE 52 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 53: Generator Start-Up Procedure (Auto)

    3. Continue following the steps as outlines in the manual start-up procedure when the generator is running under the "Auto" position. (Steps 9 through 19 pgs 50-52). DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 53...

  • Page 54: Generator Shut-Down Procedure

    Microprocessor Engine Control Module (MPEC) display is "OFF" (not lit). Figure 42. MPEC Engine Running Status LED (OFF) 6. Remove the load from the UVWO terminal strip (Figure 13). PAGE 54 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 55 NOTES PAGE DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 55...

  • Page 56: Maintenance

    If engine is operating in very dusty and dry grass conditions, a clogged air cleaner will result in high fuel consumption, loss of power and excessive carbon buildup in the combustion chamber. PAGE 56 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 57: Maintenance

    . y l t l i f r i f . y l DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 57...

  • Page 58: Generator Wiring Diagram

    Table of Contents DCA-800SSK — GENERATOR WIRING DIAGRAM PAGE 58 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 59 NOTES PAGE DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 59...

  • Page 60: Engine Wiring Diagram

    Table of Contents DCA-800SSK — ENGINE WIRING DIAGRAM PAGE 60 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 61: Engine Wiring Diagram

    Table of Contents DCA-800SSK — ENGINE WIRING DIAGRAM DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 61...

  • Page 62: Troubleshooting (Engine)

    , t l i l y n i l . t s u f l o i t i r i PAGE 62 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 63: Troubleshooting (Engine)

    ? l i n i l c i f t l i f c i f c i f c i f n i l , t l DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 63...
  • Page 64 - , t i i t c i t c i t c e t l e t l e t l e t l PAGE 64 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 65: Troubleshooting Mpec

    DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 65...

  • Page 66: Explanation Of Codes In Remarks Column

    , belong to the same assembly or kit. Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. PAGE 66 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 67: Suggested Spare Parts

    2 ..0601810261 ..BULB, PILOT LAMP 1 ..0602122200 ..UNIT, OIL PRESSURE 1 ..0602123206 ..UNIT, WATER TEMPERATURE 1 ..0602121052 ..CHARGING AMMETER DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 67...
  • Page 68 Table of Contents DCA-800SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 68 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 69 LOCK WASHER C5130000003 STRATOR ASSY. C5131200404 CLAMPER C5131200014 CLAMPER C5131200504 CLAMPER 0016310090 HEX. HEAD BOLT 0030010000 HEX. NUT 0040010000 LOCK WASHER 0041210000 PLAIN WASHER 0017110020 HEX. HEAD BOLT DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 69...
  • Page 70 Table of Contents DCA-800SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 70 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 71 0017106012 HEX. HEAD BOLT 0012112040 HEX. HEAD BOLT 0042512000 LOCK WASHER C5131300003 COVER, FAN 0017106050 HEX. HEAD BOLT 0605000012 RUBBER SUSPENSION 0030020000 HEX. NUT 0040020000 LOCK WASHER DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 71...
  • Page 72 Table of Contents DCA-800SSK — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PAGE 72 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 73 0601831340 SWITCH 0601810161 PANEL LIGHT 0601810214 BULB 0207004000 HEX. NUT 0601830710 SWITCH, PANEL LIGHT C9221100004 HEX. HEAD BOLT 0040008000 LOCK WASHER 0041208000 PLAIN WASHER 0080200007 SNAP RING DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 73...
  • Page 74 Table of Contents DCA-800SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 74 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 75 HOLDER, FUSE 0021004020 MACHINE SCREW 0601823706 RELAY ............1 ..HE1A DC24V AHE1212 0027104016 MACHINE SCREW 0601823732 RELAY ............1 ..LY2 DC24V 0601823109 SOCKET 0601824400 HOLDER DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 75...
  • Page 76 Table of Contents DCA-800SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 76 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 77 HEX. HEAD BOLT 7521827603 PANEL, CONTROL BOX 0017106016 HEX. HEAD BOLT 7521811904 BRACKET 0017110025 HEX. HEAD BOLT 0017108020 HEX. HEAD BOLT 0017110030 HEX. HEAD BOLT 0207010000 HEX. NUT DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 77...
  • Page 78 Table of Contents DCA-800SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 78 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 79 AIR CLEANER ..........2 ..REPLACES 0602046254 5610262520 ELEMENT, AIR CLEANER, INNER ....2 ..REPLACES 0602046348 5610262530 ELEMENT, AIR CLEANER, OUTER ..... 2 ..REPLACES 0602046348 DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 79...
  • Page 80 Table of Contents DCA-800SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 80 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 81 HOSE 0605515170 HOSE CLIP 0194201500 HOSE 0605515019 HOSE BAND 0728100549 BREATHER HOSE ........1 ..REPLACES 0602014069 0728100549 HOSE BAND ..........2 ..REPLACES 0602014069 C5358300204 CLAMPER DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 81...
  • Page 82 Table of Contents DCA-800SSK — OIL DRAIN ASSY. OIL DRAIN ASSY. PAGE 82 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 83 BUSHING 3/4 x 1/2 0130206000 STREET ELBOW, 1/2 Full View 0602022202 HOSE JOINT 3502054124 DRAIN JOINT 0802024004 PACKING 0191602700 HOSE 0191601600 HOSE 0605515134 HOSE BAND 0132006000 PLUG, 1/2 DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 83...
  • Page 84 Table of Contents DCA-800SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 84 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 85 LED MODULE ..........1 ..V33676A 0602103091 ALARM LAMP, OIL FILTER ......1 ..REPLACES 0602103090 0601810244 BULB 0601830710 ENGINE SPEED SWITCH ......1 ..S-301T 0601850267 GROMMET DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 85...
  • Page 86 Table of Contents DCA-800SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 86 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 87 BRACKET, CIRCUIT BREAKER ....1 ..INCLUDE ITEM W/* 31-1* 0223300150 RUBBER CUSHION 0017106030 HEX. HEAD BOLT 0601812535 RECEPTACLE ..........3 ..CS6369 0027104015 MACHINE SCREW 0030004000 HEX. NUT 0041204000 PLAIN WASHER C4237101203 COVER DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 87...
  • Page 88 Table of Contents DCA-800SSK — BATTERY ASSY. BATTERY ASSY. PAGE 88 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 89 C5347600104 BATTERY CABLE C5347400004 EARTH CABLE 0347010030 HEX. HEAD BOLT 0208110000 HEX. NUT 0845040114 TERMINAL CAP (+) 0845041004 TERMINAL CAP (-) 0602220205 BATTERY SENSOR C5347600004 BATTERY CABLE DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 89...
  • Page 90 Table of Contents DCA-800SSK — MUFFLER ASSY. MUFFLER ASSY. PAGE 90 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 91 PLAIN WASHER 7522355103 OUTLET PIPE C5335200004 GASKET 0010116070 HEX. HEAD BOLT 0030016000 HEX. NUT 0040016000 LOCK WASHER 0041216000 PLAIN WASHER 7525125704 COVER C5331300004 COVER 0017108020 HEX. HEAD BOLT DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 91...
  • Page 92 Table of Contents DCA-800SSK — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 92 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 93 0191301100 SUCTION HOSE 0191004500 RETURN HOSE 0191002500 RETURN HOSE 0191001100 RETURN HOSE 0605515032 HOSE BAND 0605515014 HOSE BAND 0605515155 HOSE BAND C5358300104 CLAMPER 0017110025 HEX. HEAD BOLT DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 93...
  • Page 94 Enc. #2 Enc. #3 Table of Contents DCA-800SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. PAGE 94 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 95 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 95...
  • Page 96 Enc. #2 Enc. #3 Table of Contents DCA-800SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. PAGE 96 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 97 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 97...
  • Page 98 Enc. #1 Enc. #3 Table of Contents DCA-800SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. PAGE 98 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 99 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 99...
  • Page 100 Enc. #1 Enc. #3 Table of Contents DCA-800SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. PAGE 100 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 101 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 101...
  • Page 102 Enc. #1 Enc. #2 Table of Contents DCA-800SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. PAGE 102 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 103 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 103...
  • Page 104 Enc. #1 Enc. #2 Table of Contents DCA-800SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. PAGE 104 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 105 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 105...

  • Page 106: Rubber Seals

    Table of Contents DCA-800SSK — RUBBER SEALS ASSY. PAGE 106 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 107: Rubber Seals

    RUBBER SEAL Full View 0229201840 RUBBER SEAL 0229200625 RUBBER SEAL 0229201840 RUBBER SEAL 0228100380 RUBBER SEAL 0228100550 RUBBER SEAL 0228100120 RUBBER SEAL 0228100580 RUBBER SEAL 0228901000 RUBBER SEAL DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 107...

  • Page 108: Name Plate And Decals

    Table of Contents More Decals DCA-800SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 108 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 109 DECAL; MQ ............ 1 ..S-3057 10-5 C5561100703 STRIPE 10-6 C5561100603 STRIPE 10-7 C4561101204 STRIPE 10-8 C5561100804 STRIPE 10-9 C5561100204 STRIPE 10-10 C5561100503 STRIPE 10-11 C5561100004 STRIPE DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 109...
  • Page 110 Table of Contents More Decals DCA-800SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 110 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)

  • Page 111: Name Plate And Decals

    DECAL; ENGINE SPEED ........1 ..S-4452 0840655604 DECAL; ALARM, OIL FILTER ......1 ..S-4512 C0551000504 DECAL; BATTERY SWITCH ........ 1 ..C05120050 C5552000003 DECAL; HANDLING PROCEDURES ....1 ..C55200000 DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 111...

  • Page 112: Terms And Conditions Of Sale — Parts

    RMA. which extend beyond the description of the A copy of the Return Material products on the face hereof. Authorization must accompany the return shipment. PAGE 112 — DCA-800SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (05/14/01)
  • Page 113 NOTE PAGE DCA-800SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (05/14/01) — PAGE 113...
  • Page 114 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 Manufactured for Multiquip Inc. DENYO, MANUFACTURING, CO., USA MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com...

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