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MQ Power WHISPERWATT Series Operation And Parts Manual

60 hz generator
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PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
TM
WHISPERWATT
SERIES
MODEL DCA-70SSJU2
60 Hz GENERATOR
S/N 7303870-4989 ECU/EGS
PARTS LIST NO. M2870300404
Revision #0 (05/10/06)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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  • Page 1 PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL WHISPERWATT SERIES MODEL DCA-70SSJU2 60 Hz GENERATOR S/N 7303870-4989 ECU/EGS PARTS LIST NO. M2870300404 Revision #0 (05/10/06) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.
  • Page 3 PAGE 2 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)

  • Page 4: Table Of Contents

    — DCA-70SSJU2 (60 Hz) TABLE OF CONTENTS COMPONENT DRAWINGS MQ POWER DCA-70SSJU2 (60 HZ) MQ POWER DCA-70SSJU2 (60 HZ) MQ POWER DCA-70SSJU2 (60 HZ) MQ POWER DCA-70SSJU2 (60 HZ) MQ POWER DCA-70SSJU2 (60 HZ) WHISPER WHISPER WHISPERW W W W W A A A A A TT™ GENERA...
  • Page 5 DCA-70SSJU2 (60 Hz) — SPECIFICATIONS i f i o i t i v l e i f f l e a l i r o t i t c h t i l a r a t l a t l i f i o i t , e l...
  • Page 6 DCA-70SSJU2 (60 Hz) — DIMENSIONS (TOP, SIDE AND FRONT) r e f . n i r e f r e t . n i r e t . n i . n i . n i . n i . n i .

  • Page 7: Safety Message Alert Symbols

    DCA-70SSJU2 (60 Hz) — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Potential hazards associated with the operation of this Safety precautions should be followed at all times when equipment will be referenced with " Hazard Symbols " which operating this equipment.
  • Page 8 DCA-70SSJU2 (60 Hz) — SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTS CAUTION - RESPIRATORY HAZARDS NEVER operate equipment with covers, ALWAYS wear approved respiratory or guards removed. Keep fingers , hands , protection. hair and clothing away from all moving parts to prevent injury.

  • Page 9: Rules For Safe Operation

    ■ NEVER use accessories or attachments, which are not recommended by MQ Power for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications.
  • Page 10 DCA-70SSJU2 (60 Hz) — RULES FOR SAFE OPERATION Generator Grounding DANGER - ELECTROCUTION HAZARDS To guard against electrical shock and possible damage to During operation of this generator, there the equipment, it is important to provide a good EARTH exists the possibility of electrocution, ground.
  • Page 11 DCA-70SSJU2 (60 Hz) — RULES FOR SAFE OPERATION Maintenance Safety Battery Safety ■ The electrical voltage required to operate the generator Use the following guidelines when handling the battery: can cause severe injury or even death through physical ■ The battery contains acids that can contact with live circuits.
  • Page 12 DCA-70SSJU2 (60 Hz) — RULES FOR SAFE OPERATION Towing & Transporting Safety ■ The maximum speed for highway towing is 55 MPH To reduce the possibility of an accident while transporting unless posted otherwise. Recommended off-road towing the generator on public roads, always make sure the trailer is not to exceed 15 MPH or less depending on type of that supports the generator and the towing vehicle are in terrain.

  • Page 13: Generator Decals

    DCA-70SSJU2 (60 Hz) — GENERATOR DECALS The DCA-70SSJU2 (60 Hz) Whisperwatt ™ Generator is equipped with a number of safety decals (Figures 2 and 3). These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine.
  • Page 14 DCA-70SSJU2 (60 Hz) — GENERATOR DECALS Figure 3. Generator Decals (Continued) DCA-70SSJU2 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06) — PAGE 15...

  • Page 15: Installation

    DCA-70SSJU2 (60 Hz) — INSTALLATION Figure 4. Typical Generator Grounding Application PAGE 16 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)
  • Page 16 DCA-70SSJU2 (60 Hz) — INSTALLATION Outdoor Installation Generator Grounding Install the generator in a area that is free of debris, To guard against electrical shock and possible damage to bystanders, and overhead obstructions. Make sure the the equipment, it is important to provide a good EARTH generator is on secure level ground so that it cannot slide or ground.

  • Page 17: General Information

    DCA-70SSJU2 (60 Hz) — GENERAL INFORMATION DCA-70SSJU2 Whisperwatt™ Generator Familiarization Open Delta Excitation System The MQ Power Model DCA-70SSJU2 is a 56 kW, 60 Hz The DCA-70SSJU2 (60 Hz)generator is equipped with the generator (Figure 5) that is designed as a high quality portable state of the art "...
  • Page 18 DCA-70SSJU2 (60 Hz) — MAJOR COMPONENTS t a r r o j f f u r e l y l b a t l c e l r o t t i w y l b y l b y l b y l b e t t y l b...
  • Page 19 DCA-70SSJU2 (60 Hz) — GENERATOR CONTROL PANEL Figure 6. Generator Control Panel Located behind the generator control panel is the Generator The definitions below describe the controls and functions of Control Box . This box contains some of the necessary the DCA-70SSJU2 (60 Hz) Whisperwatt™...
  • Page 20 NOTE PAGE DCA-70SSJU2 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06) — PAGE 21...
  • Page 21 DCA-70SSJU2 (60 Hz) — ENGINE OPERATING PANEL Figure 7. Engine Operating Panel PAGE 22 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)
  • Page 22 DCA-70SSJU2 (60 Hz) — ENGINE OPERATING PANEL The definitions below describe the controls and functions of the If the engine does not engage (start) by the third attempt, DCA-70SSJU2 (60 Hz) " Engine Operating Panel " (Figure 7). the engine will be shutdown by the engine controller’s Over Crank Protection mode.
  • Page 23 DCA-70SSJU2 (60 Hz) — OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal Panel Output Terminal Familiarization The Output Terminal Panel (Figure 8) shown below is located The “ Output Terminal Panel ” (Figure 9) is provided with the on the right-hand side (left from control panel) of the generator. following: Lift up on the cover to gain access to receptacles and terminal ■...
  • Page 24 DCA-70SSJU2 (60 Hz) — OUTPUT TERMINAL PANEL FAMILIARIZATION Figure 11. Voltage Regulator Control Knob Each auxiliary receptacle is protected by a 50 amp circuit breaker. These breakers are located directly above the GFCI receptacles. Remember the load output (current) on all three Figure 9.
  • Page 25 DCA-70SSJU2 (60 Hz) — OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Blower Fan Loads can be connected to the generator by the Output This unit has an intake fan located at the rear of the machine Terminal Lugs or the convenience receptacles (Figure 13). to draw outside air into the cabinet to cool the engine.
  • Page 26 DCA-70SSJU2 (60 Hz) — LOAD APPLICATION Single Phase Load Three Phase Load Always be sure to check the nameplate on the generator When calculating the power requirements for 3-phase power and equipment to insure the wattage, amperage, frequency, use the following equation: and voltage requirements are satisfactorily supplied by the generator for operating the equipment.
  • Page 27 DCA-70SSJU2 (60 Hz) — GENERATOR OUTPUTS Voltage Selector Switch Generator Amperage The voltage selector switch (Figure 16) is located above Table 8 describes the generator’s current output capability the output terminal panel’s Hard Wire Hook-up Panel . It for both 1Ø-phase and 3Ø phase applications. has been provided for ease of voltage selection.
  • Page 28 DCA-70SSJU2 (60 Hz) — GAUGE READING How to Read the Output Terminal Gauges. Reading Amperage The gauges and selector switches on the control panel To determine the amperage at a terminal lug, set the DO NOT effect the generator output. They are provided to AC Ammeter Change-Over Switch to the appropriate help observe how much power is being supplied at the setting (Figure 20) to activate the AC Ammeter Gauge...
  • Page 29 DCA-70SSJU2 (60 Hz) — OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages Various output voltages can be obtained using the Output 1. Place the voltage selector switch in the 3Ø 240/139 Terminal Lugs .. The voltages at the terminals are depen- position as shown in Figure 25.
  • Page 30 DCA-70SSJU2 (60 Hz) — OUTPUT TERMINAL PANEL CONNECTIONS 3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug Voltages 1. Place the voltage selector switch in the 3Ø 480/277 1. Place the voltage selector switch in the 1Ø 240/120 position as shown in Figure 27.

  • Page 31: Pre Setup

    DCA-70SSJU2 (60 Hz) — PRE-SETUP Circuit Breakers Fuel Check To protect the generator from an overload, a 3-pole, 175 amp, DANGER - EXPLOSION/FIRE HAZARDS main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, Fuel spillage on a hot engine can cause a fire or explosion .
  • Page 32 DCA-70SSJU2 (60 Hz) — PRE-SETUP Refueling Procedure: Remove fuel cap and fill fuel tank as shown in Figure 34. WARNING - RESPIRATORY HAZARDS Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes.
  • Page 33 DCA-70SSJU2 (60 Hz) — PRE-SETUP Coolant (Antifreeze/Summer Coolant/Water) Cleaning the Radiator John Deere recommends Antifreeze/Summer Coolant for use The engine may overheat if the radiator fins become in their engines, which can be purchased in concentrate (and overloaded with dust or debris. Periodically clean the radiator mixed with 50% demineralized water) or pre-diluted.
  • Page 34 DCA-70SSJU2 (60 Hz) — PRE-SETUP Battery When connecting battery do the following: This unit is of negative ground DO NOT connect in reverse. 1. NEVER connect the battery cables to the battery Always maintain battery fluid level between the specified terminals when the ignition is in the operate or start marks.

  • Page 35: Generator Start-Up Procedure (Manual)

    DCA-70SSJU2 (60 Hz) — GENERATOR START-UP PROCEDURE (MANUAL) 5. Place the voltage selector switch in the desired voltage Before Starting position (Figure 41). CAUTION - LETHAL EXHAUST HAZARD The engine's exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating . Direct exhaust away from nearby personnel.
  • Page 36 DCA-70SSJU2 (60 Hz) — GENERATOR START-UP PROCEDURE (MANUAL) 10. The generator's frequency meter (Figure 44) displays 14. The engine oil pressure gauge (Figure 48) will indicate the 50 cycle output frequency in HERTZ. the oil pressure (kg/cm ) of the engine. Under normal operating conditions the oil pressure is between 28 ~71 psi (193 ~490 kPa).
  • Page 37 DCA-70SSJU2 (60 Hz) — GEN. START-UP PROCEDURE (AUTO MODE) 17. Turn the main , GFCI , and aux . circuit breakers to the Starting (Auto Mode) “ON” position (Figure 51). DANGER - ELECTRICAL SYSTEM HAZARDS Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch .
  • Page 38 DCA-70SSJU2 (60 Hz) — GENERATOR SHUTDOWN 1. Perform steps 1 through 5 in the Before Starting section 2. Let the engine cool by running it for 3-5 minutes with no as outlined in the Manual Starting Procedure . load applied (circuit breakers in the off position). 2.
  • Page 39 DCA-70SSJU2 (60 Hz) — MAINTENANCE s l e r i A e t t d i c l e v t l e i t i d s t r e t l i r i A l i F r e t I , t i s n...
  • Page 40 DCA-70SSJU2 (60 Hz) — MAINTENANCE Air Removal Flushing Out Radiator and Replacing Coolant  Open both cocks located at the crankcase side and at If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or the lower part of the radiator and drain coolant.
  • Page 41 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.
  • Page 42 DCA-70SSJU2 (60 Hz) — MAINTENANCE If the generator will be used daily, the battery should normally Jacket Water Heater and Internal Battery Charger not require charging. If the generator will be idle (not used) 120 VAC Input Receptacles (OPTIONAL) for long periods of time, apply power to the battery charger This generator can be optionally equipped with two 120 VAC, receptacle via commercial power using an power cord of 20 amp input receptacles located on the output terminal...

  • Page 43: Trailer Maintenance

    DCA-70SSJU2 (60 Hz) — TRAILER MAINTENANCE Trailer Maintenance 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters This section is intended to provide the user with generic (175,185,205, etc.). The tire diameter must match the trailer service and maintenance information.
  • Page 44 DCA-70SSJU2 (60 Hz) — TRAILER MAINTENANCE Brakes Hydraulic Surge Brakes Trailer brakes should be inspected the first 200 miles of Hydraulic surge brakes (Figure 56) should not require any operation. This will allow the brake shoes and drums to seat special attention with the exception of routine maintenance properly.
  • Page 45 DCA-70SSJU2 (60 Hz) — TRAILER MAINTENANCE Tires/Wheels/Lug Nuts Suspension Tires and wheels are a very important and critical The leaf suspension springs and associated components components of the trailer. When specifying or replacing the (Figure 58) should be visually inspected every 6,000 miles trailer wheels it is important the wheels, tires, and axle are for signs of excessive wear, elongation of bolt holes, and properly matched.
  • Page 46 DCA-70SSJU2 (60 Hz) — TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1.

  • Page 47: Trailer Wiring Diagram

    DCA-70SSJU2 (60 Hz) — TRAILER WIRING DIAGRAM Figure 60. Trailer/Towing Vehicle Wiring Diagram DCA-70SSJU2 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06) — PAGE 47...

  • Page 48: Generator Wiring Diagram

    DCA-70SSJU2 (60 Hz) — GENERATOR WIRING DIAGRAM Figure 61. Generator Wiring Diagram PAGE 48 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)

  • Page 49: Engine Wiring Diagram

    DCA-70SSJU2 (60 Hz) — ENGINE WIRING DIAGRAM Figure 62. Engine Wiring Diagram DCA-70SSJU2 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06) — PAGE 49...
  • Page 50 DCA-70SSJU2 (60 Hz) — TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company's business office or service plant.
  • Page 51 DCA-70SSJU2 (60 Hz) — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 20 (Engine Troubleshooting) as a basic guideline for troubleshooting the Engine. If the problem cannot be remedied, consult our company's business office or service plant.
  • Page 52 DCA-70SSJU2 (60 Hz) — TROUBLESHOOTING (ENGINE) l i f r e t o l c t r i r i A e l c i t c . t u i n i i t c f l a i t c c a l i t u l .
  • Page 53 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 21 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant. l i o l l i F l i o...

  • Page 54: Explanation Of Code In Remarks Column

    DCA-70SSJU2 (60 Hz) — EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks QTY. Column used in the Parts section of this manual. Use the help numbers Numbers Used - Item quantity can be indicated by a number, found on the back page of the manual if there are any questions.

  • Page 55: Suggested Spare Parts

    DCA-70SSJU2 (60 Hz) — SUGGESTED SPARE PARTS DCA-70SSJU2 (60 Hz) WHISPERWATT GENERATOR W/JOHN DEERE 4045TF275 DIESEL ENGINE 1 to 5 Units Qty. Description 10 ....0602041292 .....CARTRIDGE, OIL FILTER 10 ....0602042595 .....CARTRIDGE, FUEL FILTER 10 ....0602046365 .....ELEMENT, AIR CLEANER 1 ....
  • Page 56 DCA-70SSJU2 (60 Hz) — GENERATOR ASSY. GENERATOR ASSY. PAGE 56 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)
  • Page 57 DCA-70SSJU2 (60 Hz) — GENERATOR ASSY. GENERATOR ASSY. PART NO. PART NAME QTY. REMARKS B5110100602 ROTOR ASSY........1 ..... INCLUDES ITEMS W/ FIELD ASSY. 8101070033 0012810035 HEX HEAD BOLT 8101611004 COUPLING DISK 8101015003 BALANCING PLATE ......1 ..... PURCHASE ITEM 1-15 AS A SET 0012110030 HEX HEAD BOLT 0042510000...
  • Page 58 DCA-70SSJU2 (60 Hz) — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 58 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)
  • Page 59 DCA-70SSJU2 (60 Hz) — CONTROL BOX ASSY. CONTROL BOX ASSY. PART NO. PART NAME QTY. REMARKS M2213001202 CONTROL BOX 0330000180 EDGING 0601870432 CIRCUIT BREAKER, 175A 0601870490 END CAP KID 0021004040 MACHINE SCREW 0601823863 RELAY UNIT 0027104016 MACHINE SCREW 0601820671 AUTOMATIC VOLTAGE REGULATOR 0027105016 MACHINE SCREW 0601806139...
  • Page 60 DCA-70SSJU2 (60 Hz) — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 60 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)
  • Page 61 DCA-70SSJU2 (60 Hz) — CONTROL BOX ASSY. CONTROL BOX ASSY. PART NO. PART NAME QTY. REMARKS 0601840121 KNOB M1223100004 STOPPER 0027105010 MACHINE SCREW 0027105010 MACHINE SCREW M9220100004 SET SCREW 0080200007 SNAP RING M2351100104 ENGINE OPERATING PANEL 0602202593 CONTROLLER, ECU 0601831340 SWITCH 0027104040 MACHINE SCREW...
  • Page 62 DCA-70SSJU2 (60 Hz) — ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 62 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)
  • Page 63 DCA-70SSJU2 (60 Hz) — ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS M2923200064 ENGINE, JOHN DEERE 4045TF275 0602041292 CARTRIDGE, OIL FILTER ....... 1 .... RE504836 0602042595 CARTRIDGE, FUEL FILTER ......1 .... RE509031 M2303200303 ENGINE FOOT 0010312030 HEX, HEAD BOLT...
  • Page 64 DCA-70SSJU2 (60 Hz) — ENGINE & RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 64 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)
  • Page 65 DCA-70SSJU2 (60 Hz) — ENGINE & RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS 0602022561 90 DEGREE ELBOW 0603306590 CONNECTOR 0603300285 ROCKNUT 0605511395 VALVE 0603306395 HOSE JOINT 0602021070 0269200600 DRAIN HOSE M9300000103 RESERVE TANK M9300100003 CAP, RESERVE TANK 0199100500 HOSE 0199100175...

  • Page 66: Output Terminal Assy

    DCA-70SSJU2 (60 Hz) — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED.
  • Page 67 DCA-70SSJU2 (60 Hz) — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PART NO. PART NAME QTY. REMARKS M2230700113 TERMINAL PANEL M2233000004 OUTPUT TERMINAL BOLT M2233100004 TIE BOLT 0039312000 HEX NUT 0040012000 SPRING WASHER 0041412000 PLAIN WASHER 0016908035 HEX HEAD BOLT M2238100003 TERMINAL COVER M3236100104 OUTPUT WINDOW...
  • Page 68 DCA-70SSJU2 (60 Hz) — BATTERY ASSY. BATTERY ASSY. PAGE 68 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)
  • Page 69 DCA-70SSJU2 (60 Hz) — BATTERY ASSY. BATTERY ASSY. PART NO. PART NAME QTY. REMARKS 0602220187 BATTERY ............1 .... 627MFD M9310500014 BATTERY SHEET M9103000304 BATTERY BAND 0602220920 BATTERY BOLT SET 0040006000 WASHER, LOCK M2346900004 BATTERY CABLE M2346900304 BATTERY CABLE 0017112025 HEX HEAD BOLT 0040512000 WASHER, TOOTHED...
  • Page 70 DCA-70SSJU2 (60 Hz) — MUFFLER ASSY. MUFFLER ASSY. PAGE 70 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)
  • Page 71 DCA-70SSJU2 (60 Hz) — MUFFLER ASSY. MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS 0602300162 MUFFLER M2330400403 BRACKET M2330400504 U BOLT 0207308000 LOCK NUT 0016910025 HEX HEAD BOLT M2335000003 EXHAUST PIPE M2333001003 EXHAUST PIPE 0602325066 BENT BOLT CLAMP M2333200014 GASKET 0016908040 HEX HEAD BOLT M2333001103...
  • Page 72 DCA-70SSJU2 (60 Hz) — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 72 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)
  • Page 73 DCA-70SSJU2 (60 Hz) — FUEL TANK ASSY. FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS M2363000102 FUEL TANK 0605505070 CAP, FUEL TANK M2363200104 TANK BAND M9310500104 SUPPORTER SHEET 0016908020 HEX HEAD BOLT 0207308000 HEX NUT 0222100178 RUBBER SHEET M9200000003 DRAIN JOINT M9200200004 DRAIN BOLT...
  • Page 74 DCA-70SSJU2 (60 Hz) — ENCLOSURE ASSY. ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 74 —...
  • Page 75 DCA-70SSJU2 (60 Hz) — ENCLOSURE ASSY. ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS M2415000203 BASE M1413400004 UNDER COVER 0016908020 HEX HEAD BOLT M2423001502 FRONT FRAME M2493106203 ACOUSTIC SHEET 0228800100 SEAL RUBBER 0016908020 HEX HEAD BOLT M2423200214 COVER, FRONT FRAME M2493101104 ACOUSTIC SHEET 0019208020...
  • Page 76 DCA-70SSJU2 (60 Hz) — ENCLOSURE ASSY. ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 76 —...
  • Page 77 DCA-70SSJU2 (60 Hz) — ENCLOSURE ASSY. ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS M2463500114 OVER COVER, FRONT FRAME 0019208020 HEX HEAD BOLT M9310000103 BONNET CAP 1483600204 CHAIN ASSY. M2453201302 SPLASHER PANEL M2493300804 ACOUSTIC SHEET 0019108065 HEX HEAD BOLT 0042308000 WASHER, LOCK 0042408000 WASHER, FLAT...
  • Page 78 DCA-70SSJU2 (60 Hz) — RUBBER SEALS ASSY. RUBBER SEALS ASSY. PAGE 78 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)
  • Page 79 DCA-70SSJU2 (60 Hz) — RUBBER SEALS ASSY. RUBBER SEALS ASSY. PART NO. PART NAME QTY. REMARKS 0228901580 SEAL RUBBER 0229200825 SEAL RUBBER 0228900670 SEAL RUBBER 0228901090 SEAL RUBBER M2492300004 SEAL RUBBER 0228800665 SEAL RUBBER 0228900425 SEAL RUBBER 0228900860 SEAL RUBBER 0228900630 SEAL RUBBER 0229200900...

  • Page 80: Nameplate And Decals

    DCA-70SSJU2 (60 Hz) — NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY. PAGE 80 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)
  • Page 81 DECAL: WARNING ........... 1 .... M92010050 M9520200003 DECAL: CONNECTION OF OUTPUT CABLE .. 1 .... M92020000 M9520200404 DECAL: OVER CURRENT REALY ....1 .... M92020040 M2560100003 STRIPE: WHISPERWATT M2560100103 STRIPE: MQ POWER M2560100203 STRIPE M2560100403 STRIPE M2560100304 STRIPE: 70 M2560100504...
  • Page 82 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.

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