Grizzly G0548Z Owner's Manual
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Grizzly G0548Z Owner's Manual

Grizzly dust collector user manual
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MODEL G0548Z/G0548ZP
G1028Z2/G1029Z2/G1029Z2P
DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 9/11)
G0548Z
G1028Z2/G1029Z2
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly G0548Z

  • Page 1 MODEL G0548Z/G0548ZP G1028Z2/G1029Z2/G1029Z2P DUST COLLECTOR OWNER'S MANUAL (For models manufactured since 9/11) G0548Z G1028Z2/G1029Z2 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    INTRODUCTION ... 2 SECTION 1: SAFETY ... 7 SECTION 2: POWER SUPPLY ... 10 SECTION 3: SETUP ... 14 SECTION 4: DESIGNING THE SYSTEM ... 25 SECTION 5: OPERATIONS ... 33 Table of Contents SECTION 6: ACCESSORIES ... 34 SECTION 7: MAINTENANCE ... 36 SECTION 8: SERVICE ...

  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...

  • Page 5: Components And Terminology

    Components and Terminology G1028Z2, G1029Z2/Z2P G0548Z/ZP To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Figure 1.
  • Page 6 MODEL G0548Z, G0548ZP, G1028Z2, G1029Z2, G1029Z2P DUST COLLECTORS Model Number G0548Z/G0548ZP G1028Z2 G1029Z2/G1029Z2P Product Dimensions Shipping Dimensions Carton 1 Carton 2 Electrical...
  • Page 7 Model Number G0548Z/G0548ZP G1028Z2 G1029Z2/G1029Z2P Main Motor Operation Information Bag Information Impeller Information...
  • Page 8 Model Number G0548Z/G0548ZP G1028Z2 G1029Z2/G1029Z2P Construction Other...

  • Page 9: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 10 DISCONNECTING POWER SUPPLY. APPROVED OPERATION. DANGEROUS ENVIRONMENTS. ONLY USE AS INTENDED. USE RECOMMENDED ACCESSORIES. CHILDREN & BYSTANDERS. REMOVE ADJUSTING TOOLS. SECURING WORKPIECE. FEED DIRECTION. FORCING MACHINERY. GUARDS & COVERS. NEVER STAND ON MACHINE. STABLE MACHINE. AWKWARD POSITIONS. UNATTENDED OPERATION. MAINTAIN WITH CARE. CHECK DAMAGED PARTS.

  • Page 11: Additional Safety For Dust Collectors

    Additional Safety for Dust Collectors INTENDED USE. HAZARDOUS DUST. DUST ALLERGIES. WEAR RESPIRATOR. EMPTYING DUST. DISCONNECTING POWER SUPPLY. REGULAR CLEANING. SUSPENDED DUST PARTICLES AND IGNITION SOURCES. FIRE SUPPRESSION. IMPELLER HAZARDS. AVOIDING SPARKS. OPERATING LOCATION. STATIC ELECTRICITY.

  • Page 12: Section 2: Power Supply

    SECTION 2: POWER SUPPLY Availability Electrocution, equipment damage may occur if machine is not correctly grounded and connected to the power supply. Full-Load Current Rating G0548Z2/G0548Z2P/G1029Z2/G1029Z2P Current Rating at 240V ... 9 Amps G1028Z2 Current Rating at 120V... 12 Amps G1028Z2 Current Rating at 240V ...
  • Page 13 Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. Circuit Requirements for G0548Z/ G0548ZP/G1029Z2/G1029Z2P Nominal Voltage ...240V Cycle ...60 Hz Phase ... Single-Phase Circuit Rating ...
  • Page 14 G1028Z2 Circuit Requirements for 240V Operation Voltage Conversion Nominal Voltage ...240V Cycle ...60 Hz Phase ... Single-Phase Circuit Rating ... 15 Amps Plug/Receptacle ... NEMA 6-15 For 240V operation: GROUNDED 6-15 RECEPTACLE 6-15 PLUG Figure 4. Extension Cords Minimum Gauge Size ...14 AWG Maximum Length (Shorter is Better)...50 ft.
  • Page 15 Voltage Conversion (G1028Z2 Only) IMPORTANT: If the diagram included on the motor conflicts with the one on Page 42, the motor may have changed since the manual was printed. Use the diagram included on the motor junction box cover instead. Items Needed To convert the Model G1028Z2 to 240V: Figure 5...

  • Page 16: Section 3: Setup

    SECTION 3: SETUP This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire setup pro- cess! This machine and its com- ponents are very heavy.
  • Page 17 G0548Z/G0548ZP Inventory Box 1: (Figure 7) Figure 7. Box 2: (Figure 8) Figure 8. NOTICE If you cannot find an item on this list, care- fully check the machine and the packaging materials. Some of these items may be pre- installed for shipping or become misplaced during unpacking.
  • Page 18 G1028Z2/G1029Z2/ G1029Z2P Inventory Box Components: Not Shown: NOTICE If you cannot find an item on this list, care- fully check the machine and the packaging materials. Some of these items may be pre- installed for shipping or become misplaced during unpacking. Figure 9.

  • Page 19: Site Considerations

    Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. G0548Z/G0548ZP Assembly To assemble your dust collector: Figure 11. Figure 12 Figure 12. Figure 11...
  • Page 20 Figure 13 Figure 13. Figure 14 Figure 14. Figure 15. Figure 16 Figure 16. Figure 16 Figure 15...
  • Page 21 Figure 17 Figure 19 Figure 18 Figure 19. Figure 17. Figure 20 Figure 18. Figure 20.
  • Page 22 Figure 21 Figure 21. Figure 22. G1028Z2/G1029Z2/ G1029Z2P Assembly Figure 20 To assemble your machine: Figure 23 Figure 23. Figure 22 Figure 24. Figure 24...
  • Page 23 Figure 25 Note: When connecting parts that have a gas- ket applied to the mounting surface, always tighten the fasteners in a crisscross man- ner to ensure the gasket does not become crimped and the seal compromised. Figure 25. Figure 26. Figure 27.
  • Page 24 Figure 29. Figure 31 Figure 30. Figure 29 Figure 31. Figure Figure 32. Figure 33. Figure 32 Figure 33...

  • Page 25: Power Connection

    Figure 34 . Figure 34. Figure 35 Note: DO NOT force the clamp, If it is too tight, choose the next notch over, then clamp it in place. Figure 35. Installing the lower bag. Figure 36 Figure 36. Power Connection Connecting Power Figure 37.
  • Page 26 Test Run Troubleshooting Page 38 To test run the machine: Figure 39 Figure 39.

  • Page 27: Section 4: Designing The System

    SECTION 4: DESIGNING THE SYSTEM General Always guard against static electrical build up by grounding all dust col- lection lines. Dust Collection Basics. Duct Material Plastic duct generates static electrical buildup that can cause fire or shock. Properly ground it to reduce this risk. Plastic Duct Figure 40.
  • Page 28 Metal Duct Flexible Duct Figure 41. Figure 42.

  • Page 29: System Design

    System Design Decide Who Will Design Sketch Your Shop Layout Workshop Planner www.grizzly.com Workshop Planner Note: After you're finished, make sure to save your layout for later modification. Figure Figure 43. Sketch a Basic Duct Layout Figure 44. Figure 45.
  • Page 30 Machine Average Dust Port Size Determine Required CFMs Figure Figure 47. Figure Machine Approximate Dust Port Size Required CFM Figure 48. Figure 46.

  • Page 31: Determining Main Line Duct Size

    Determining Main Line Duct Size Figure Figure 50. Total CFM Branch Line Size Figure 49 Determining Branch Line Duct Size Figure 51. Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.

  • Page 32: Planning Drop Downs

    Planning Drop Downs Figure 52. Calculating Duct Resistance Duct Approximate Dia. Static Pressure Static Pressure Loss Per Foot of Loss Per Foot Rigid Pipe Fitting 90˚ 45˚ Dia. Elbow Elbow Wye(Y) Figure 53. To calculate the static pressure of any given line in the system, follow these steps: Approximate of Flex Pipe...
  • Page 33 Note: When calculating static pressure loss to determine if multiple lines can be left open at the same time, only include the main line numbers once. Compile Materials List 4.444 Description ° ° Figure 56 Accessories Accessories grizzly.com Model Quantity...

  • Page 34: System Grounding

    System Grounding Figure Figure 57 Figure Always guard against static electrical build up by grounding all dust collection lines. Figure 58...

  • Page 35: Section 5: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. this...

  • Page 36: Section 6: Accessories

    To minimize this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine. T20543— 41" x 31" Flat 19.75" Dia. Plastic Bottom Bag H5783—Extra 1 Micron Canister...
  • Page 37 H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit Figure 62. G6163—4" Clamp G7343—5" Clamp G7361—6" Clamp Figure 63. G6162—4" x 5' Straight Metal Pipe G7346—5" x 5' Straight Metal Pipe G7364—6" x 5' Straight Metal Pipe Figure 64.

  • Page 38: Section 7: Maintenance

    Schedule Daily Check: Lubrication Always wear a respirator and safety glasses when emptying the dust collection bags on the dust collector. Sawdust may cause allergic reactions or respiratory problems. Cleaning Bags we strongly rec- ommend...

  • Page 39: Replacing Bags

    Replacing Bags To replace the collection bag: Cleaning Canister Filter Figure 69 Figure 69. NOTICE The use of compressed air or liquids to clean the canister filter will damage the filtration pleats of the filter. Use ONLY the cleaning handle or, if necessary, a soft brush to clean the inside of the canister filter.

  • Page 40: Section 8: Service

    SECTION 8: SERVICE Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Motor & Electrical...

  • Page 41: Dust Collector Operation

    Dust Collector Operation System Design Page 27 System Design Page...

  • Page 42: Section 9: Wiring

    CIRCUIT REQUIREMENTS. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. Note: Please gather the serial number and manufacture date of your WIRE/COMPONENT DAMAGE. MOTOR WIRING. CAPACITORS/INVERTERS.
  • Page 43 G0548Z/G0548ZP Wiring Diagram 240 VOLT MOTOR Figure 70 240V 6-15 Plug Ground (As Recommended) Figure 71. READ ELECTRICAL SAFETY ON PAGE 40!

  • Page 44: G1028Z2 Wiring Diagram

    G1028Z2 Wiring Diagram 120 VOLT (PREWIRED) 120V 5-15 Plug MOTOR (Prewired) 240V Ground 6-15 Plug (As Recommended) 240 VOLT (REWIRED) MOTOR Figure 72 Figure 73. READ ELECTRICAL SAFETY ON PAGE 40!
  • Page 45 G1029Z2/G1029Z2P Wiring Diagram 240 VOLT MOTOR Figure 74 240V Ground 6-15 Plug (As Recommended) Figure 75. READ ELECTRICAL SAFETY ON PAGE 40!

  • Page 46: Section 10: Parts

    SECTION 10: PARTS G0548Z/G0548ZP Main Breakdown Page 46 G0548ZP G0548Z...
  • Page 47 G0548Z Main Parts List PART # DESCRIPTION P1028Z2001 CASTERS PFB01 FLANGE BOLT 5/16-18 X 1/2 P1028Z2004 BASE PLATE PS06 PHLP HD SCR 10-24 X 3/8 P1028Z2006 6" INLET COVER V2.10.01 PCAP121M CAP SCREW M6-1 X 20 (LH) P0548009 IMPELLER WASHER 7 X 40 X 4...

  • Page 48: H5783 Canister Filter Assembly

    H5783 Canister Filter Assembly REF PART # DESCRIPTION PH5783001 CLEANING HANDLE PB83M HEX BOLT M6-1 X 16 PH5783003 CANISTER FILTER PH5783004 HEX SPINDLE PH5783005 THRUST BEARING 12 X 14 X 6 PH5783006 BEARING PLATE PS09M PHLP HD SCR M5-.8 X 10 PH5783008V2 PLASTIC FLAP BOARD V2.09.11 PS68M PHLP HD SCR M6-1 X 10...
  • Page 49 MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
  • Page 50 ELECTRICITY LABEL PLABEL-59 HANDS/OUTLET LABEL PLABEL-12A READ MANUAL LABEL 104V2 P1028Z2104V2 MACHINE ID LABEL CSA V2.09.11 PLABEL-57 EYE/LUNG LABEL PPAINT-1 GRIZZLY GREEN PAINT PART # DESCRIPTION P1028Z2019 OUTLET P1028Z2020 HOSE CLAMP 5" P1028Z2021 HOSE 5" T20543 LOWER PLASTIC BAG P1028Z2023...
  • Page 51 G1029Z2P Main Breakdown...
  • Page 52 MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. REF PART #...

  • Page 53: Warranty Card

    The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...

  • Page 55: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 56 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

This manual is also suitable for:

G1028z2G1029z2G0548zpG1029z2p

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