Page 1 Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Locks and Security Keys Locks 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 2: Table Of Contents
Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S. only) Cleaning Underbody preservation 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 4: Introduction
California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it.
Page 5 In order to properly diagnose and service your vehicle, Ford Motor Company, Ford of Canada and service and repair facilities may access vehicle diagnostic information through a direct connection to your vehicle when diagnosing or servicing your vehicle.
Page 6 • where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent,...
Page 7 For additional information, please contact the Truck Body Builders Advisory Service 1–877–840–4338. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance usage without the preparation package could cause high underbody temperatures, overpressurized fuel and a risk of spraying fuel which could lead to fires.
Page 8 Brake Fluid - Anti-Lock Brake System Non-Petroleum Based Traction Control AdvanceTrac Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Wash/Wipe Windshield Rear Window Defrost/Demist Defrost/Demist 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 9 Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid Power Steering Fluid Level Emission System Engine Air Filter Passenger Compartment Jack Air Filter Check fuel cap Low tire warning 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 10: Instrument Cluster
Continued driving with this light on may cause the Service Engine Soon warning light to come on, refer to Fuel filler cap in the Maintenance and Specification chapter. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 11 Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is not charging properly. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 12 Headlamps on warning chime: Sounds when the headlamps or parking lamps are on, the ignition is off (the key is not in the ignition) and the driver’s door is opened. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 13: Gauges
Never remove the coolant reservoir cap while the engine is running or hot. Odometer: Registers the total kilometers (miles) of the vehicle. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 14 The FUEL icon and arrow indicates which side of the vehicle the fuel filler door is located. Refer to Filling the tank in the Maintenance and Specifications chapter for more information. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 15: Entertainment Systems
AM/FM frequency band in radio mode. 4. Memory preset buttons: To set a station: Select frequency band AM/FM1/FM2; tune to a station, press and hold a preset button until sound returns. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 16 SET appears in the display. Press SEEK to decrease increase the hours. To set the minute, press and hold CLK until CLOCK SET appears in the display. Press TUNE to decrease or increase the minutes. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 17: Am/Fm Stereo Cassette
3. CLK: To set the hour, press and hold CLK. Then press SEEK to decrease or increase hours. To set the minute, press and hold CLK and press TUNE to decrease or increase the minutes. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 18 Press TUNE to change frequency down/up 11. Seek: Press and release for previous/next strong station, selection or track. 12. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 19 17. Cassette door: Insert a cassette into the cassette door. AM/FM STEREO / SINGLE CD RADIO (IF EQUIPPED) 14 15 16 17 18 VOL - PUSH ON BASS TREB FADE DISC SEEK TUNE COMP DISCS SHUFFLE 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 20 12 FM stations (six in FM1 and six in FM2). 9. CD: Press and hold until desired selection is reached. CD: Press and hold until desired selection is reached. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 21 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player. The label may peel and cause the CD to become jammed.
Page 22 5. Eject: Press to eject a CD. Press and hold to eject all loaded discs. If disc is not removed, it will reload into the system. Works with the ignition on or off. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 23 Autostore will flash in the display. The six strongest stations will fill the memory preset buttons for AM/FM1/FM2 if enough stations are available. If not, stations will be repeated. Press again to deactivate. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 24 • Station overload: When you pass a broadcast tower, a stronger signal may overtake a weaker one and play while the weak station frequency is displayed. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 25 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 26: Rear Seat Entertainment System
2. If a movie is desired, insert a VHS cassette into the VCP and the video should start playing. 3. Press the MEDIA control to toggle to any other desired media source. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 27 Read all of the safety and operating instructions before operating the system and retain for future reference. Do not attempt to service, repair or modify the AutoVision System. See your Ford or Lincoln Mercury dealer. 2004 Econoline (eco) Owners Guide (post-2002-fmt)
Page 28 Federal Communication Commission (FCC) Compliance Changes or modifications not approved by Ford Lincoln Mercury could void user’s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
Page 29 If a videocassette is already in the player, remove it. Turn the VCP power ON to dry the moisture before inserting a videocassette. This could take an hour or more. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 30 Be especially careful not to spill liquids of any kind onto the media controls or into the videocassette player. If liquid is accidentally spilled onto the system, immediately turn the system OFF and consult a qualified service technician. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 31 Your AutoVision System is also equipped with a Dew sensor circuit and a High/low temperature sensor circuit. For more information on these circuits, please refer to Humidity and moisture condensation and Temperature extremes in this chapter. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 32 Press to stop the tape. 7. HEADPHONE VOLUME UP/DOWN KEYS button For home use only, please refer to the In-Home Use section. 8. EJECT button Located inside the videocassette cover. Press to eject the tape. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 33 4. RETRACKING button Press to activate Auto Tracking in the playback mode. 5. TRACKING + button Press for manual tape tracking. 6. TRACKING — button Press for manual tape tracking. 7. PLAY button 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 34 When replacing batteries, use two new batteries (alkaline recommended) and install with correct orientation (+ and − polarities). Ensure that you use only new batteries of the same brand. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 35 “enable” them again by simultaneously pressing the 3 and 5 preset controls. The settings of the front seat controls will always override those of the rear seat controls. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 36 Use the SEEK, VOLUME and MEM controls to make any desired adjustments. Press the control again to engage the rear speakers and deactivate the Personal Audio Feature. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 37 • TAPE — cassette tape (if equipped) • CD — single cd player (if equipped) • CDDJ — compact disc changer (if equipped) • VCP — video cassette player • AUX — auxiliary jack input 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 38 ) or the next ( ) track. In CDDJ mode, press the SEEK control to access the previous ( ) or the next ( ) track of the currently selected disc. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 39 • When the ignition is turned ON, audio is through the headphones as LOW volume. Press the (+) control to increase volume. To listen through the vehicle’s speaker system, press the speaker button ( on the media control panel. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 40 1. Press the POWER control on the VCP. 2. Insert a videocassette into the VCP. 3. The videocassette should automatically begin playback, and the picture will appear within approximately nine seconds. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 41 Encore (on remote control) • Press the ENCORE control while in playback mode. The VCP will reverse to the previous five seconds of the selection and then operate at normal playback mode. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 42 VCP mode, the AutoVision selects the Auxiliary input as the video source. (If there is not a video source connected to the Auxiliary input jack, the screen will be blank.) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 43 Illuminates when there is a videocassette in the system during power off. Illuminates when there is a videocassette in the system during power on. Illuminates when a videocassette is ejected from the system. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 44 Illuminates when the videocassette is in STIL (pause) mode. Illuminates when the videocassette is in PLAY mode. Illuminates when the videocassette is in REV (review) mode. Illuminates when the videocassette is in CUE mode. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 45 • a DC 12V power converter rated for 1.5 amps/min and • Patch cords with RCA style connectors These parts are available in your local electronics store or call toll free 1 (877) 848–6434 for assistance. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 46 (DVD, game machine, etc.). 2. AUDIO IN LR Connect these terminal(s) to the AUDIO OUT terminals of your other apparatus (DVD, game machine, etc.). Plug headphones into these jacks. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 47: Climate Controls
2. Set the temperature control to maintain comfort. 3. Set the fan speed to HI. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 48: Manual Heating And Air Conditioning
OFF: Outside air is shut out and the climate system is turned off. FLR: Distributes outside air through the floor vents. MIX: Distributes outside air through the windshield defroster vents and floor vents. : Distributes outside air through the windshield defroster vents. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 49 REAR FAN SPEED ADJUSTMENT (IF EQUIPPED) The rear fan controls adjust the volume of air circulated in the rear of the vehicle. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 50: Lights
Turns the headlamps on with a reduced output. To activate: • the ignition must be in the ON position and • the headlamp control is in the OFF or parking lamp. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 51 To turn on the interior lamps, rotate the dimmer control fully counterclockwise The dome lamp will not illuminate if the control switch is in the OFF position. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 52: Turn Signal Control
With the ignition key in the ACC or ON position, the rear dome lamp can be turned ON or OFF by sliding the control. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 53: Bulb Replacement
High-mount brakelamp Cargo lamp 211-2 Dome lamp (standard) Map/reading lamp 211-2 Roofmarker All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 54 NOTE: If the bulb is accidentally touched, it should be cleaned with alcohol before being used. To install the new bulb, follow the removal procedures in reverse order. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 55 2. Remove two screws and pull lamp assembly away from the vehicle. 3. Rotate the bulb socket counterclockwise and remove. 4. Carefully pull the bulb straight out of the socket. To complete installation, follow the removal procedures in reverse order. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 56 2. Remove bulb socket from lamp assembly by turning counterclockwise. 3. Pull the bulb out from socket and push in the new bulb. To install the new bulb, follow the removal procedures in reverse order. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 57 3. Carefully pull the bulb straight out of the socket and push in the new bulb. To install the lamp, follow the removal procedures in reverse order. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 58: Driver Controls
2. Attach the new wiper to the wiper arm and press it into place until a click is heard. 3. Replace wiper blades every 6 months for optimum performance. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 59 The storage compartment may be used to secure sunglasses or a similar object. Installing a garage door opener (if equipped) The storage compartment can be converted to accommodate a variety of aftermarket garage door openers: 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 60 Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW, W and NW. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 61 • Drive the vehicle slowly (less than 5 km/h [3 mph]) in circles until CAL indicator turns off in about 2–3 complete circles. • The compass is now calibrated. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 62 15A fuse should supply a maximum of 180 Watts and a 10A fuse should supply a maximum of 120 Watts. Exceeding these limits will result in a blown fuse. Always keep the power point caps closed when not being used. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 63: Power Windows
3. Return to the center position to disable the adjust function. Spotter mirror Note: New spotter mirrors may be stiff, requiring several cycles before the spotter adjustment effort eases. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 64 Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 65: Speed Control
1. Press the ON control and release 2. Accelerate to the desired speed. 3. Press the SET ACCEL control and release it. 4. Take your foot off the accelerator pedal. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 66 1.6 km/h (1 mph). • Use the accelerator pedal to get to the desired speed. When the vehicle reaches that speed press and release the SET ACCEL control. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 67 • Press the speed control OFF control. Note: When you turn off the speed control or the ignition, your speed control set speed memory is erased. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 68: Locks And Security
Back cargo door lock (if equipped) The passenger side rear cargo door has a power door lock control mounted on the inside of the door. When this lock is pressed, all doors will lock/unlock. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 69 OFF positions. If there is a problem with the remote entry system make sure to take ALL remote entry transmitters with you to the dealership, this will aid in troubleshooting the problem. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 70 1. Twist a thin coin between the two halves of the remote entry transmitter near the key ring. DO NOT TAKE THE RUBBER COVER AND CIRCUIT BOARD OFF THE FRONT HOUSING OF THE REMOTE ENTRY TRANSMITTER. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 71 (2) LOCK position to (3) OFF. 2. Cycle eight times rapidly (within 10 seconds) between the (3) OFF position and (4) ON. Note: The eighth turn must end in the (4) ON position. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 72 The inside lights will not turn off if: • they have been turned on with the dimmer control, or • any door is open. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 73: Seating And Safety Restraints
Never adjust the driver’s seat or seatback when the vehicle is moving. Always drive and ride with your seatback upright and the lap belt snug and low across the hips. Lift handle to move seat forward or backward. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 74 Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion. Press to raise or lower the front portion of the seat cushion. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 75 Quick release captains chair (7 passenger second row only) To remove the seat: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 76 3. Pull the seat latch handle downward to lock the seat in position. 4. Make sure the safety belt is not twisted, then insert the seat belt tongue into detachable anchor until you hear a “click” and feel the latch engage. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 77 (2nd row passenger side only). Stow the tongue end of the detachable anchor (2nd row only). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 78 (2nd row only). Always latch the vehicle seat to the floor, whether the seat is occupied or empty. If not latched, the seat may cause injury during a sudden stop. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 79: Safety Restraints
Never swing the safety belt around your neck over the inside shoulder. 3) Never use a single belt for more than one person. Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 80 Automatic locking mode The automatic locking mode is not available on the driver safety belt. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 81 • Allow the belt to retract. As the belt retracts, you will hear a clicking sound. This indicates the safety belt is now in the automatic locking mode. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 82 Refer to the Safety belt maintenance section in this chapter. Failure to replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 83 To tighten the belt, pull the loose end of the belt through the tongue until it fits snugly across the hips. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 84 This feature provides additional reminders to the driver that the driver’s safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 85 We design our safety belts to enhance comfort. If you are uncomfortable - try different positions for the safety belt upper anchorage and seatback which should be as upright as possible; this can improve comfort. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 86 Minder feature please follow the directions stated below. One time disable Any time the safety belt is buckled and then unbuckled during an ignition ON cycle, the BeltMinder will be disabled for that ignition cycle only. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 87 As confirmation, the airbag warning light will flash 4 times per second for 3 seconds. • This will enable the BeltMinder feature for that seating position if it is currently disabled. As confirmation, the restraint system warning light 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 88 (if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced.
Page 89: Air Bags
The National Highway Traffic Safety Administration (NHTSA) recommends a minimum distance of at least 25 cm (10 inches) between an occupant’s chest and the driver air bag module. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 90 Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. Modifying or adding equipment to the front end of the vehicle...
Page 91 Air bags are designed to inflate in frontal and near-frontal collisions, not rollover, side-impact, or rear-impacts unless the collision causes sufficient longitudinal deceleration. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 92 If the air bag has deployed, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 93: Child Restraints
12 in the rear seat of your vehicle. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 94 • forward-facing child safety seats can be used in the center of the three-passenger 2nd row bench seat only if a top tether strap is used; • Ford recommends placing forward-facing safety seats in the 2nd row and using top tether straps for added protection.
Page 95 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
Page 96 It is best to use a booster seat with lap/shoulder belts in the back seat- the safest place for children to ride. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 97 • For the front passenger seat, place seat back in upright position. • Put the safety belt in the automatic locking mode. Refer to Automatic locking mode (passenger side front and outboard rear seating positions) (if equipped). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 98 36 kg (80 pounds) using an upper torso harness and a belt-positioning booster. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with LATCH and tether anchors.
Page 99 Make sure the tongue is latched securely by pulling on it. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 100 (you should not be able to pull more belt out). If the retractor is not locked, unbuckle the belt and repeat steps two through nine. Check to make sure the child seat is properly secured before each use. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 101 The tether can be attached directly to the rear of the front seat. 1. Position the child safety seat on the front right-hand passenger seat. 2. Adjust the front right-hand passenger seat full forward. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 102 4. Clip the tether strap hook to the seat pedestal to the location shown. 5. Adjust the front right hand passenger seat to the full rearward position. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 103 2. Route the child safety tether strap over the back of the left hand or right hand second row bucket seat. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 104 For third row or fourth row 3–Passenger bench seat, place the child safety seat on the center position. 2. Route the child safety tether strap over the back of 3–Passenger bench seat. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 105 Your vehicle may be equipped with LATCH anchors for child seat installation at the seating positions marked with the child seat symbol: • Five passenger crew van 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 106 Seating and Safety Restraints • Seven passenger wagon • Eight passenger wagon • Twelve passenger wagon • Fifteen passenger wagon represents LATCH anchors. represents tether strap anchors. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 107 Also try to tug the seat forward. Check to see if the anchors hold the seat in place. If the safety seat is not anchored properly, the risk of a child being injured in a crash greatly increases. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 108: Driving
Starting the engine in this chapter. Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 109 Seating and Safety Restraints chapter. 2. Make sure the headlamps and electrical accessories are off. • Make sure the parking brake is set. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 110 1. Turn the key to 4 (ON) without turning the key to 5 (START). 2. Turn the key to 5 (START), then release the key as soon as the engine starts. Excessive cranking could damage the starter. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 111: Brakes
Refer to Brake system warning light in the Instrument Cluster chapter for information on the brake system warning light. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 112 To release, pull the lever (2). Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 113 Under normal conditions, the Traction-Lok axle functions like a standard rear axle. PREPARING TO DRIVE YOUR VEHICLE Utility vehicles have a significantly higher rollover rate than other types of vehicles. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 114 Organizations that own 15–passenger vans should have a written seat belt use policy. Drivers should be responsible for enforcing the policy. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 115: Transmission Operation
If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 116 With the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears one through four. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 117 • Provides maximum engine braking. • Allows upshifts by moving gearshift lever. • Will not downshift into 1 (First) at high speeds; allows for 1 (First) when vehicle reaches slower speeds. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 118 Avoid sharp turns, excessive speed and abrupt maneuvers in these vehicles. Failure to drive cautiously could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 119 Use all available road surface to return the vehicle to a safe direction of travel. • In the event of an emergency stop, avoid skidding the tires and do not attempt any sharp steering wheel movements. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 120: Vehicle Loading
GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) – including vehicle curb weight and all payload. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 121 (including all options, equipment, passengers and cargo). The GVWR is shown on the Safety Compliance Certification Label located on the driver’s door or door pillar. The GVW must never exceed the GVWR. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 122 0.15 and 0.25 to obtain a proper king pin load range of 782 to 1304 kg (1,725 to 2,875 lbs.) Do not exceed the GVWR or the GAWR specified on the certification label. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 123: Trailer Towing
Your vehicle may tow a class I, II or III trailer, provided the maximum trailer weight is less than or equal to the maximum trailer weight listed for your engine and rear axle ratio on the following charts. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 124 5.52 (60) 5.4L 3.73 5897 (13000) 3311 (7300) 5.52 (60) E-250 Extended Van (Crew) (8600 GVWR) 4.6L 4.10 4990 (11000) 2404 (5300) 5.52 (60) 5.4L 3.73 5897 (13000) 3311 (7300) 5.52 (60) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 125 E-350 Regular Wagon (8–passenger) (8700 GVWR) 6.8L 3.73 6804 (15000) 3992 (8800) 5.52 (60) 6.8L 4.10 8391 (18500) 4536 (10000) 5.52 (60) E-350 Regular Wagon (12–passenger) (8600 GVWR) 5.4L 3.73 5897 (13000) 3084 (6800) 5.52 (60) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 126 8391 (18500) 4536 (10000) 5.52 (60) E-350 Chassis Cab (138” wheelbase, dual rear wheel) (10700 GVWR) 5.4L 4.10 5897 (13000) 3493 (7700) 5.52 (60) 6.8L 4.10 8391 (18500) 4536 (10000) 5.52 (60) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 127 5897 (13000) 3810 (8400) 5.52 (60) 6.8L 4.10 8391 (18500) 4536 (10000) 5.52 (60) E-450 Cutaway and Chassis Cab (all wheelbases, all GVWRs) 6.8L 4.56 9072 (20000) 4536 (10000) 5.52 (60) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 128 See your dealer or a reliable trailer dealer if you require assistance. Hitches Do not use or install hitches that clamp onto the bumper or to the axle. Underbody hitches are acceptable if installed properly. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 129 • Turn off the speed control. The speed control may shut off automatically when you are towing on long, steep grades. • Consult your local motor vehicle speed regulations for towing a trailer. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 130 Launching or retrieving a boat Disconnect the wiring to the trailer before backing the trailer into the water. Reconnect the wiring to the trailer after the trailer is removed from the water. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 131: Recreational Towing
If a distance of 80 km (50 miles) or a speed of 56 km (35 mph) must be exceeded, the drive shaft will have to be removed. Ford recommends the driveshaft be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation.
Page 132: Roadside Emergencies
Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week •...
Page 133: Fuel Pump Shut-Off Switch
Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Page 134 3. If no leaks are apparent, reset the switch by pushing in on the reset button. 4. Turn the ignition ON. 5. Wait a few seconds and return the key to OFF. 6. Make another check of leaks. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 135: Fuses And Relays
Black Passenger compartment fuse panel The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 136 Remote Keyless Entry (RKE), O/D cancel, Low vacuum (Diesel engine only) RKE module, Trip computer, Radio, Instrument illumination, Video Cassette Player (VCP) and video screens, Overhead console Modified vehicle, Courtesy lamps 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 137 Blend door actuator, A/C heater, Function selector switch Instrument cluster Trailer battery charge relay, Cluster, Daytime Running Lamps (DRL) module Power seats Power mirrors — Not used — Not used Restraints — Not used 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 138 Roof marker lamps Trailer tow electric brake, Center High-Mounted Stop Lamp (CHMSL), Brake lamps Power point #2 (2nd-row seating position-driverside) Modified vehicle — Not used 20A circuit Power windows breaker — Not used 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 139 Always replace the cover to the power distribution box before reconnecting the battery or refilling fluid reservoirs If the battery has been disconnected and reconnected, refer to the Battery section of the Maintenance and specifications chapter. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 140 Blower motor relay (blower motor) 60A** Engine compartment fuses 3, 5, 23 and 26, Instrument panel fuses 26 and 32, Diesel start relay (Diesel engine only) 50A** IDM relay (Diesel engine only) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 141 Trailer battery charge relay — IDM relay (Diesel only) — PCM relay — Blower motor relay — Accessory delay relay — Start relay (Diesel only) * Mini fuses ** Maxi fuses 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 142 The engine compartment relay module is located in one of two places depending on which type of engine your vehicle is equipped with: • Gasoline engine: driver side of the engine compartment above the brake master cylinder. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 143 Spare tire information The spare tire for your vehicle is stowed under the rear of your vehicle (except cutaway and stripped chassis models or if equipped on E-350 Chassis Cab vehicles). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 144 (other side and end of the vehicle) to the tire being changed. 1. Park on a level surface. 2. Activate the warning flashers. 3. Place the gearshift in P (Park). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 145 If the vehicle slips off the jack, you or someone else could be seriously injured. 6. Remove the spare tire and jack (if equipped on E-350 chassis cab vehicles) from the storage location. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 146 • non-chassis cab vehicles: jack is located in the rear right-hand side of the cargo area. • E-350 chassis cab vehicles(if equipped): jack is strapped to a bracket behind the driver’s seat. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 147 The jack is only meant for changing the tire. 2. Position the jack to raise the front or rear wheel. • Never use the front or rear differential as a jacking point. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 148 • Remove the lug nuts with the lug nut wrench. • Replace the flat tire with the spare tire. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 149 1. Lay the tire on the ground with the valve stem facing in the direction specified on the Tire Changing Instructions located with the jack hardware. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 150 Wheel lug nut torque* Lb-ft E-150: 1/2–20 E-250, E-350 and E-450: 9/16–18 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 151: Jump Starting
This operation is considered normal and will not affect function or durability of the transmission. Over time, the adaptive learning process will fully update transmission operation. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 152 Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 153 5. Ensure that the cables are clear of fan blades, belts, moving parts of both engines, or any fuel delivery system parts. Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 154 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 155 After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 156: Wrecker Towing
Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.
Page 157: Customer Assistance
Center at the number below. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Page 158 If you still have a complaint involving a warranty dispute, you may wish to contact the Dispute Settlement Board (U.S.). In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states.
Page 159 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.ford-esp.com.
Page 160 Customer Assistance The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law.
Page 161 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
Page 162 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
Page 163 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
Page 164 Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. IN CALIFORNIA (U.S. ONLY) California Civil Code Section 1793.2(d) requires that, if a manufacturer...
Page 165: Reporting Safety Defects (U.s. Only)
However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (or 366–0123 in the Washington D.C.
Page 166: Cleaning
(low-gloss black) colored trim, such as grained door handles, roof racks, bumpers, side moldings, mirror housings or the windshield cowl area. The paint sealant will “gray” or stain the parts over time. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 167 When washing: • Take care when using a power washer to clean the engine. The high-pressure fluid could penetrate the sealed parts and cause damage. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 168 To clean these items, please follow these tips: • The windshield, rear windows and side windows may be cleaned with a non-abrasive cleaner such as Motorcraft Ultra Clear Spray Glass Cleaner (ZC-23), available from your dealer. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 169 • Never saturate the seat covers with cleaning solution. • Do not use household cleaning products or glass cleaners, which can stain and discolor the fabric and affect the flame retardant abilities of the seat materials. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 170 FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.
Page 171 Motorcraft Wheel and Tire Cleaner (ZC-37–A) Motorcraft Dash and Vinyl Cleaner (ZC-38–A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car Wash Concentrate (F2SZ-19523–WC) Motorcraft Carlite Glass Cleaner (Canada only) (CXC-100) Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3–A)
Page 172: Maintenance And Specifications
1. Set the parking brake and shift to P (Park). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 173 2. Go to the front of the vehicle and release the auxiliary latch that is located in the center top of the grill. 3. Lift the hood and secure it with the prop rod. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 174: Engine Compartment
3. Automatic transmission fluid dipstick 4. Air filter assembly 5. Engine oil dipstick 6. Engine oil filler cap 7. Power steering fluid reservoir 8. Brake fluid reservoir 9. Engine coolant reservoir 10. Battery 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 175: Engine Oil
2. Turn the engine off and wait a few minutes for the oil to drain into the oil pan. 3. Set the parking brake and ensure the gearshift is securely latched in P (Park). 4. Open the hood. Protect yourself from engine heat. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 176 3. Recheck the engine oil level. Make sure the oil level is not above the MAX mark on the engine oil level indicator (dipstick). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 177 Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). To protect your engine’s warranty use Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford specification WSS-M2C153–H. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Page 178: Battery
Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery, always shield your face and protect your eyes. Always provide proper ventilation. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 179 • If you do not allow the engine to relearn its idle trim, the idle quality of your vehicle may be adversely affected until the idle trim is eventually relearned. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 180 RECYCLE Disconnecting dual batteries (if equipped) The primary battery is located under the hood. The auxiliary battery is located on the passenger side frame rail. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 181 • Remove the ground bolt. • Pull the cable away from the frame and make sure that the cable does not contact the frame. Connect: 1. Reconnect the auxiliary battery frame ground. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 182 Make sure the tool does not contact any ground surface. 1. Disconnect the secondary positive cable from the primary battery terminal. 2. Wrap the secondary positive cable with a non-conductive material to insulate. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 183 1. Reconnect the primary battery positive cable. 2. Reconnect the primary battery ground cable. 3. Unwrap the secondary positive cable and reconnect to the primary battery terminal. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 184 • Protection against rust and other forms of corrosion. • Enables calibrated gauges to work properly. When the engine is cold, check the level of the engine coolant in the reservoir. COLD FILL LEVEL 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 185 • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (U.S., except CA and OR), VC-7–B (CA and OR only), meeting Ford Specification WSS-M97B51–A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Page 186 “cold fill range” or the “cold full” level on the reservoir. If you removed the radiator cap in an overflow system, fill the radiator until the coolant is visible and radiator is almost full. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 187 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
Page 188 If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation. Each disabled cylinder acts as an air pump and cools the engine. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 189 The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel may spray out and injure you or others. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 190 • Be particularly careful if you are taking “Antabuse” or other forms of disulfiram for the treatment of alcoholism. Breathing gasoline vapors, or skin contact could cause an adverse reaction. In sensitive individuals, serious personal injury or sickness may result. If fuel is 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 191 Turn off the engine, remove the fuel filler cap, align the cap properly and reinstall it. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 192 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 193 Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components.
Page 194 Your results will be most accurate if your filling method is consistent. Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in kilometers or miles). 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 195 • You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs. Unnecessary shifting of this type could result in reduced fuel economy. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 196 Every new vehicle should have the EPA window sticker. Contact your dealer if the window sticker is not supplied with your vehicle. The EPA window sticker should be your guide for the fuel economy comparisons with other vehicles. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 197 If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 198 Soon” light is on, refer to the description in the Warning lights and chimes section of the Instrument cluster chapter. Your vehicle may not pass the I/M test with the “Check Engine/Service Engine Soon” light on. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 199 – 25° C): 1. Check the fluid level on the dipstick. It should be between the arrows in the FULL COLD range. Do not add fluid if the level is within this range. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 200 However, the fluid level should be checked if the transmission is not working properly, i.e., if the transmission slips or shifts slowly or if you notice some sign of fluid leakage. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 201 You can check the fluid without driving if the ambient temperature is above 10°C (50°F). However, if fluid is added at this time, an overfill condition could result when the vehicle reaches normal operating temperature. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 202 Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft Part Numbers. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 203: Air Filter(S)
Tire Quality Grades. The Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 204 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...
Page 205 • Sidewall of the tire: Area between the bead area and the tread. • Tread area of the tire: Area of the perimeter of the tire that contacts the road when mounted on the vehicle. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 206 6. 95: Indicates the tire’s load index. It is an index that relates to how much weight a tire can carry. You may find this information in your owner’s guide. If not, contact a local tire dealer. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 207 This information is used to contact customers if a tire defect requires a recall. 9. M+S or M/S: Mud and Snow. or AT: All Terrain. or AS: All Season. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 208 Note: You may not find this information on all tires because it is not required by federal law. The tire suppliers may have additional markings, notes or warnings such as standard load, radial tubeless, etc. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 209 SUVs, minivans and light trucks. 2. 145: Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 210 (check the tire inflation pressure in the spare tire every 6 months) and before long trips. You are strongly urged to buy a reliable tire pressure gauge, as automatic service station gauges may be inaccurate. Ford recommends the use of a digital or dial type tire pressure gauge rather than a stick type of tire pressure gauge.
Page 211 7. Check the sidewalls to make sure there are no gouges, cuts, bulges or other irregularities. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 212 Do not attempt to add air to tires or replace tires or wheels without first taking precautions to protect persons and property. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 213 Unless otherwise specified, rotate the tires approximately every 8,000 km (5,000 miles). • Front Wheel Drive (FWD) vehicles (front tires at top of diagram) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 214 Built-in treadwear indicators, or “wear bars”, which look like narrow strips of smooth rubber across the tread will appear on the tire when 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 215 Do not allow anyone to stand near, or directly ahead or behind the spinning tire. Never spin the tires in excess of the 55 km/h (35 mph) point indicated on the speedometer. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 216 • Remove the tire chains when they are no longer needed. Do not use tire chains on dry roads. • The suspension insulation and bumpers will help prevent vehicle damage. Do not remove these components from your vehicle when using snow tires and chains. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 217: Part Numbers
No. 5, 6, 7 and 8 have a “P” suffix. If a spark plug needs to be replaced, use only spark plugs with the service part number suffix letter as shown on the engine decal. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 218: Refill Capacities
1 row – 28.3L (29.8 quarts) 6.8L V10 engine 29.0L (30.6 quarts) 1 row – 27.9L (29.4 quarts) 6.8L V10 engine 31.0L (32.8 with aux rear heat quarts) 1 row – 29.9L (31.6 quarts) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 219 3.9L (8.3 pints) E-450 SAE 80W-90 Dana conventional 3.0L (6.3 pints) Premium Rear Axle axles Lubricant M60 (M248) E250/350 M70FF (M267FF) 3.1L (6.6 pints) E-350 M70HD (M273HD) 3.9L (8.3 pints) E-450 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 220 Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole. Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118–A, for complete refill of 8.8 inch and 9.75 inch Traction-Lok axles.
Page 221 “1 Row Radiator”. Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark. 2004 Econoline (eco)
Page 222: Lubricant Specifications
ESR-M1C159-A Striker plates, Multi-Purpose fuel filler door Grease ESB-M1C93–B hinge, and seat tracks Lock cylinders Motorcraft Motorcraft XL-1 none Penetrating and Lock Lubricant Power steering Motorcraft XT-2-QDX MERCON fluid MERCON ATF 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 223 75W-90 Fuel Efficient High Traction-Lok Performance axles Synthetic Rear Axle Lubricant Dana M70HD SAE 75W-140 XY-75W140–QL WSL-M2C192–A (M273HD) Synthetic Rear E-350 DSO Axle Lubricant Dana M60 (M248) E-250/350 DSO limited slip 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 224 MERCON and MERCON V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON type fluid. However, these dual usage fluids may be used in transmissions that require the MERCON V type fluid. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 225 Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118-A for complete refill of Visteon Traction-Lok rear axles. Add 237 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Dana Limited Slip rear axles.
Page 226 (66.4 (3) Overall width 2014 mm (79.3 in) (excluding mirrors) (4) Wheelbase 3505 mm (138 in) (5) Overall length Regular van, 5381 mm (211.8 in) Extended, 5889 mm (231.8 in) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 227 3150 mm (124 in) 3505 mm 4013 mm (138 in) (158 in) 4013 mm 4470 mm (158 in) (176 in) 4470 mm (176 in) (5) Overall length Refer to Body Builder for specifications. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 228 Maintenance and Specifications VEHICLE IDENTIFICATION NUMBER Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places: • On the metal tag attached to the top of the instrument panel on the driver’s side.
Page 229 Manual 6–speed ZF Automatic transmission Automatic 4–speed overdrive (4R70W) Automatic 4–speed overdrive (4R44E) Automatic 4–speed overdrive (4R100) Automatic 5–speed overdrive (5R55E) Electric One speed electric Automatic 5–speed overdrive (5R44E) Automatic 5–speed overdrive (5R55S) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 230 4–speed overdrive (AX4S) 4–speed overdrive (4F20E) 4–speed overdrive (4F50N) 4–speed overdrive (CD4E) Rear wheel drive manual transaxle 5–speed (Mazda M5) Rear wheel drive automatic transmission 4–speed overdrive (4R70W) 5–speed overdrive (5R55N) 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 231: Accessories
In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or...
Page 232 Bed tents Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches, wiring harnesses and accessories 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 233 • Mobile communications systems may harm the operation of your vehicle, particularly if they are not properly designed for automotive use. 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 234: Index
....167 exterior ........170 instrument panel ....169 interior ........169 Battery ........178 interior trim ......169 acid, treating emergencies ..178 plastic parts ......168 disconnecting ......180 safety belts ......169 jumping a disabled battery ..151 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 235 ......151 Cruise control Emergency Flashers ....133 (see Speed control) ....65 Emission control system ..197 Customer Assistance ....132 Engine ........225–226 Ford accessories for your cleaning ........167 vehicle ........170 coolant ........184 Ford Extended Service diesel ...........6 Plan ..........159 fail-safe coolant ......188 Getting assistance outside idle speed control ....178...
Page 236 Instrument panel automotive fuels .....189 cleaning ........169 Fuses ..........135 cluster ........10 lighting up panel and interior ........51 Garage door opener ....59 Gas cap (see Fuel cap) ....191 Jump-starting your vehicle ..151 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 237 Octane rating ......192 extension assembly ....88 Oil (see Engine oil) ....175 for adults ......80–82 for children ......93–94 lap belt ........83 safety belt maintenance ...88 Parking brake ......112 warning light and chime ..84 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Page 238: Table Of Contents
Windshield washer fluid and Tires ........203–204 wipers ..........58 changing ....143–144, 150 checking and adding fluid ..175 replacing ........147 replacing wiper blades .....58 snow tires and chains ....216 Wrecker towing ......156 tire grades .......204 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

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2004 econoline 2004 econoline (eco)

Ford Econoline Owner's Manual

Introduction

Instrument Cluster

Entertainment Systems

Climate Controls

Lights

Driver Controls

Locks and Security

Seating and Safety Restraints

Driving

Roadside Emergencies

Customer Assistance

Cleaning

Maintenance and Specifications

Quick Links

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