Honda HRU19K1 Owner's Manual & Service Record Booklet
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Honda HRU19K1 Owner's Manual & Service Record Booklet

Owner's manual & service record booklet
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Honda Lawn Mower
Owner's Manual
&
Service Record Booklet
HRU19K1 / HRU19M1 / HRU197K1 / HRU197M1
HRU196K1 / HRU196M1 / HRU216K2 / HRU216M2
Read and understand this Owners Manual before operating your Honda
mower and ensure that you have identified the information applicable to
your particular model mower.

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Summary of Contents for Honda HRU19K1

  • Page 1 Service Record Booklet HRU19K1 / HRU19M1 / HRU197K1 / HRU197M1 HRU196K1 / HRU196M1 / HRU216K2 / HRU216M2 Read and understand this Owners Manual before operating your Honda mower and ensure that you have identified the information applicable to your particular model mower.
  • Page 2 All information contained in this manual is based on the latest product information available at the time of publication. Honda Australia Motorcycle and Power Equipment Pty. Ltd. reserves the right to make changes at any time without notice. No part of this publication may be...

  • Page 3: Table Of Contents

    CONTENTS 1. WARRANTY....................4 Honda limited Warranty................4 2. SAFETY INSTRUCTIONS................5 3. COMPONENT IDENTIFICATION..............7 4. CONTROLS....................9 Fuel Valve....................9 Throttle Lever..................9 Blade Control Lever................10 Drive Clutch Lever................11 Cutting Height Adjustment Lever............12 Shift Lever..................13 Front Guard..................14 5. PRE-OPERATION CHECKS.................15 ARE YOU READY TO MOW? ..............15 CHECK YOUR LAWN.................15...
  • Page 4 CONTENTS - continued SAFE MOWING PRACTICES...............31 MOWING TIPS..................33 7. TRANSPORTING/STORAGE...............36 BEFORE LOADING..................36 LOADING AND UNLOADING..............36 STORAGE PREPARATION................37 Handlebar Folding................40 STORAGE PRECAUTIONS................41 8. MAINTENANCE..................42 THE IMPORTANCE OF MAINTENANCE.............42 MAINTENANCE SAFETY................43 MAINTENANCE SCHEDULE...............44 ENGINE MAINTENANCE................45 Engine Oil Change................45 Engine Oil Recommendations............46 Air Cleaner Service................47 Spark Plug Service................48 Carburettor Modification for Altitude operation......50 Fuel Recommendations..............50...

  • Page 5: Warranty

    Trade Practices Act 1974 and/or any relevant State or Territory Acts. Where permitted, the liability of Honda shall be limited at its option to the repair or the replacement of the mower.

  • Page 6: Safety Instructions

    2. SAFETY INSTRUCTIONS To ensure safe operation  Read and understand the Owner’s Manual before operating the mower. Failure to do so could result in personal injury or equipment damage.  Read instructions carefully, become familiar with controls and proper use of equipment.
  • Page 7 2. SAFETY INSTRUCTIONS - continued  Use extreme caution when reversing or pulling the lawn mower toward you.  Stop the blades if the lawn mower has to be tilted for transporting, when crossing surfaces other than grass and when transporting the lawn mower to and from the area to be mowed.

  • Page 8: Component Identification

    3. COMPONENT IDENTIFICATION HRU216M2 / K2 SHOWN HRU197K1 / M1...
  • Page 9 3. COMPONENT IDENTIFICATION - continued ( 21” Models only ) Record the frame and engine numbers and serial codes, and date of purchase, in the space below. You will need this information when ordering parts and when making technical or warranty inquiries. Frame Serial Number: Engine Serial Number: Date of Purchase:...

  • Page 10: Controls

    OFF when the mower is not in use. NOTE: Fuel Valve may vary in appearance depending on engine model. Throttle Lever CHOKE For starting a cold engine ( Not for HRU19K1 or HRU19M1 ) HIGH For restarting a warm engine and for mowing For idling the engine...

  • Page 11: Blade Control Lever

    4. CONTROLS – continued Blade Control Lever ( HRU196M1 and all 21” Models ) This lever is connected to the Roto-Stop blade control system. The blades will not turn unless the blade control button is pushed in conjunction with the blade control lever being pushed forward.

  • Page 12: Drive Clutch Lever

    4. CONTROLS - continued Drive Clutch Lever ( 21” Models Only ) The drive clutch lever engages (push forward) and disengages (release) the transmission that drives the rear wheels. The drive clutch lever should only be engaged after the engine has been started.

  • Page 13: Cutting Height Adjustment Lever

    4. CONTROLS - continued Cutting Height Adjustment Lever All wheels of the mower can be adjusted at the same time with one lever. The cutting heights listed are approximate. The actual height of cut grass will vary with lawn and soil conditions. Move the adjuster forward to lower and back to raise the cutter housing.

  • Page 14: Shift Lever

    4. CONTROLS - continued Shift Lever ( 21” Models Only ) The shift lever selects and controls the self-propelled drive speed. For mowing thick grass or manoeuvring in small areas. For intermediate self-propelled mowing speed. For maximum self-propelled transport speed.

  • Page 15: Front Guard

    Use the front guard when lifting the lawn mower, the front guard can also be utilised to tie down lawnmower for transportation. NOTICE Do not step on the front guard. Have the front guard replaced by an authorised Honda service dealer whenever it is deformed.

  • Page 16: Pre-Operation Checks

    5. PRE-OPERATION CHECKS ARE YOU READY TO MOW? Be sure to wear protective clothing. Long pants and eye protection can lower your risk of injury from thrown objects. Wear footwear that protects your feet and won’t let you slip if you mow on slopes or uneven ground. CHECK YOUR LAWN For your safety and for the safety of others, always inspect the area before mowing.

  • Page 17: Check Your Mower

    5. PRE-OPERATION CHECKS - continued CHECK YOUR MOWER Blades Before each use, check the cutter blades for damage or excessive wear. To avoid severe personal injury, disconnect the spark plug cap to prevent accidental starting, and wear heavy gloves to protect your hands from the cutter blades.
  • Page 18 5. PRE-OPERATION CHECKS - continued 5. Inspect the blades for wear and damage. 6. Check that the blade setting bolts and the blade disc holder bolt are tight (see page 51). Four Blade Models Two Blades Models Never operate the mower with worn, damaged, split or dented blades. A piece of blade which breaks off and is thrown outwards can cause serious bodily injuries.
  • Page 19 When a blade needs sharpening or replacement, take the lawn mower to an authorised Honda servicing dealer. Uneven or incorrect sharpening can cause imbalance and vibration. If you have a torque wrench and the other correct...

  • Page 20: Engine Oil Level

    5. PRE-OPERATION CHECKS - continued Engine Oil Level Check the engine oil level with the engine stopped and the mower on a level surface. 1. Clean the area around the oil filler cap. 2. Remove the oil filler cap, and wipe the dipstick clean. 3.

  • Page 21: Fuel

    5. PRE-OPERATION CHECKS - continued Fuel Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. See page 50 for fuel recommendations. Remove the fuel filler cap and check the fuel level. Refill the tank if the fuel level is low.

  • Page 22: Air Cleaner

    5. PRE-OPERATION CHECKS - continued Air Cleaner Inspection Ensure the air filters are clean and in good condition. A dirty air filter will restrict air flow to the carburettor, reducing engine performance. Refer to page 47 for air cleaner service. Ensure Snorkel hose is attached and in good condition ( GXV160 Engine only –...
  • Page 23 5. PRE-OPERATION CHECKS - continued Installation 1. Raise the discharge guard and hook the grass bag frame onto the cutter housing as shown. 2. Release the discharge guard to secure the grass bag in place. NOTE: GRASS BAG DESIGN MAY VARY DEPENDENT ON MODEL, BUT ATTACHMENT PROCEDURE REMAINS THE SAME FOR ALL MODELS.

  • Page 24: Cutting Height

    5. PRE-OPERATION CHECKS - continued Cutting Height Check the cutter housing height settings. The lowest is approximately 16 mm and the highest setting is 75 or 76mm. To adjust cutting height, pull the adjustment lever toward the wheel, and move it into another notch. If you are not sure what cutting height to select, start with a high setting and check the appearance of the lawn after mowing a small area.

  • Page 25: Operation

    6. OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review the SAFETY INSTRUCTIONS beginning on page 5 and SAFE MOWING PRACTICES on page 31. Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills.

  • Page 26: Throttle Lever

    6. OPERATION - continued 2. Move the throttle lever to the proper starting position COLD ENGINE: Move the throttle lever to the CHOKE position ( NOT APPLICABLE TO HRU19 Models ) WARM ENGINE: Move the throttle lever to the HIGH position.
  • Page 27 6. OPERATION - continued 3. Pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the arrow as shown below. To avoid possible damage, return the starter grip gently, do not just release it and let it go on its own. Keep your hands and feet away from the cutter housing at all times when starting and running the engine.

  • Page 28: Blade Control Lever

    6. OPERATION - continued OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality, always mow with the throttle lever in the HIGH position. When the blades rotate at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently.

  • Page 29: Drive Clutch Lever

    6. OPERATION - continued Drive Clutch Lever ( 21” Models only ) Push the drive clutch lever forward and hold it against the handlebar to propel the mower forward. Release the drive clutch lever to stop the mower’s forward movement. Always release the drive clutch lever before starting the engine.

  • Page 30: Shift Lever

    6. OPERATION - continued Shift Lever ( 21” Models only ) With the drive clutch released, move the shift lever to select 1 (slow), (medium) or 3 (fast). Do not use the throttle lever to adjust your forward speed. Forward speed should be adjusted with the shift lever, not the throttle lever.

  • Page 31: Stopping The Engine

    6. OPERATION - continued STOPPING THE ENGINE 1. Release the drive clutch lever and the blade control lever. NOTE: On models equipped with Fly Wheel Brake, Engine will stop automatically. For models not equipped with Fly Wheel Brake: 2. Move the throttle lever to the STOP position. 3.

  • Page 32: Safe Mowing Practices

    6. OPERATION - continued SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar and walk, never run with the mower. Be very careful when mowing uneven or rough ground.
  • Page 33 6. OPERATION - continued Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control.

  • Page 34: Mowing Tips

    6. OPERATION - continued MOWING TIPS Cutting Height Consult a local nursery or lawn and garden centre for cutting height recommendations and advice about specific types of grasses and growing conditions in your area. If you look closely, you’ll see that most grass has stems and leaves.
  • Page 35 6. OPERATION - continued Blade Sharpness A sharp blade cuts cleanly. A dull blade tears the grass, leaving shredded ends that turn brown. When your blades don’t cut cleanly anymore, have them sharpened or replaced. Dry Grass If the ground is too dry, mowing will stir up a lot of dust. Besides being unpleasant to work in, too much dust will clog the air filter.
  • Page 36 6. OPERATION - continued Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Cutter housing, equipment design and the direction in which the blades rotate, cause these mowing patterns to give the best results.

  • Page 37: Transporting/Storage

    7. TRANSPORTING/STORAGE BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower onto the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Turn the fuel valve to the OFF position.
  • Page 38 7. TRANSPORTING/STORAGE - continued Cleaning Wash your mower after use, by hand, and be careful to prevent water from entering the air cleaner and/or muffler. NOTE: Using a garden hose or pressure washing equipment can force water into the air cleaner, which will soak the filters and can enter the carburettor or engine, causing damage.
  • Page 39 Fuel deterioration problems may occur within 30 days, or even less, if the petrol was not fresh when you filled the fuel tank. NOTE: Your Honda mower can operate on blended fuel containing a maximum of 10% Ethanol. However, fuel containing Ethanol may deteriorate quicker than non-blended fuel.
  • Page 40 7. TRANSPORTING/STORAGE - continued Draining the Fuel Tank and Carburettor 1. Empty the fuel tank into an approved petrol container. 2. Remove the carburettor drain bolt with a 10mm wrench and drain the carburettor bowl fuel into an approved container. Petrol is highly flammable and explosive.

  • Page 41: Handlebar Folding

    7. TRANSPORTING/STORAGE - continued Handlebar Folding 1. Remove the grass bag (if installed). 2. Loosen or remove the two handlebar locking knobs. NOTE: IF you remove the bolts, take care not to lose the Spacer washers. 3. Pull the handlebar struts to release them from the locating grooves then swing the handlebar forward with the drive clutch lever held by your hand.

  • Page 42: Storage Precautions

    7. TRANSPORTING/STORAGE - continued STORAGE PRECAUTIONS If your mower will be stored with petrol in the fuel tank and carburettor, it is important to reduce the hazard of petrol vapour ignition. Select a well ventilated storage area away from any appliance that operates with a flame, such as a furnace or water heater.

  • Page 43: Maintenance

    Other service tasks that are more difficult or require special tools, are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions. If you operate your mower under severe conditions, such as sustained high-load conditions, consult your servicing dealer for recommendations applicable to your individual needs and use.

  • Page 44: Maintenance Safety

    Keep cigarette, sparks and flames away from all fuel-related parts. Remember that an authorised Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new, Honda genuine parts for repair and replacement.

  • Page 45: Maintenance Schedule

    1) Service more frequently when used in dusty areas. 2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda workshop manual for service procedures. 3) Change engine oil every 25 hours when used under heavy load or in high ambient temperatures.

  • Page 46: Engine Maintenance

    8. MAINTENANCE - continued ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Turn the fuel valve to the OFF position to reduce the possibility of fuel leakage (see page 9). 2.

  • Page 47: Engine Oil Recommendations

    Always check the API service label on the oil container to be sure it includes the letters SG or higher (or equivalent). SAE 10W-30 is recommended for general use in Australia. Please contact your local Honda Power Equipment Dealer for Genuine Oils.

  • Page 48: Air Cleaner Service

    8. MAINTENANCE - continued Air Cleaner Service A dirty air cleaner will restrict air flow to the carburettor, reducing engine performance. If you operate the mower in very dusty areas, clean the air cleaner more often than specified in the MAINTENANCE SCHEDULE. NOTICE Operating the engine without an air filter or with damaged filters, will allow dirt to enter the engine, causing rapid engine wear.

  • Page 49: Spark Plug Service

    8. MAINTENANCE - continued Foam element: Clean in warm soapy water, rinse and allow it to dry thoroughly. Or, clean in non-flammable solvent and allow it to dry. Dip the filter element in clean engine oil, and then squeeze out excess oil. 5.
  • Page 50 8. MAINTENANCE - continued 2. Use a spark plug wrench to remove the spark plug. 3. Inspect the plug; replace it if the electrode is worn, or if the insulator is cracked or chipped. 4. If you are going to reuse the spark plug, remove carbon deposits with a stiff wire brush.

  • Page 51: Carburettor Modification For Altitude Operation

    If spark knock or pinging occurs at a steady engine speed, under normal load, change brands of petrol. If spark knock or pinging persists, see an authorised Honda servicing dealer. NOTICE Running the engine with persistent spark knock or pinging can cause engine damage.

  • Page 52: Blade Removal & Installation

    Wear heavy gloves to protect your hands. To avoid weakening the blades or cause imbalance or poor cutting, the blades should be sharpened by trained staff at an authorised Honda servicing dealer. If you are replacing the blades, use Honda genuine replacement blades or equivalent.
  • Page 53 8. MAINTENANCE - continued Illustration showing the blade disc holder bolts, washers, blades/blade disc removed. NOTE: DO NOT REMOVE CENTRE BOLT ON MODELS FITTED WITH BLADE BRAKE. 4. Remove the blade setting bolts, blades, spring washers, blade washers and self-lock nuts from the blade disc. NOTE: Do not mix up the Blade Setting Bolts and the Blade Holder Bolts.
  • Page 54 The blade setting bolts are specially designed for the mower. When you replace them, use only Honda genuine parts. Otherwise, the blade may detach from the mower and cause serious injury. Self-lock nuts tightening torque:...
  • Page 55 8. MAINTENANCE - continued 4. Install the blade/blade disc, washers and blade disc holder bolts. 5. Hold the blade disc firmly and install the blade disc holder bolts.
  • Page 56 Honda servicing dealer. A bent blade can be the cause of serious personal injury or accident. If you don’t have a torque wrench, have an authorised Honda servicing dealer tighten the blade setting bolts and the blade disc holder bolt before you use the mower.

  • Page 57: Grass Bag Cleaning & Replacement

    Wash the bag with a garden hose and allow it to dry completely before use, a wet bag will clog quickly. Grass Bag Replacement Replace a worn or damaged bag with a Honda genuine bag or its equivalent. Bag Removal Unclip the plastic edges of the bag from the frame. Remove the bag from the frame.

  • Page 58: Troubleshooting

    (flooded engine). Start engine with throttle lever in HIGH position. 4. Take mower to an Fuel filter clogged, Replace or repair faulty authorised Honda carburettor malfunction, components as necessary. servicing dealer or refer ignition malfunction, valves to shop manual. stuck etc.
  • Page 59 Tighten loose blade unbalanced by improper bolts. Replace damaged sharpening. blade (page 51). 6. Take mower to an Mechanical damage, Replace or repair faulty authorised Honda such as a bent components as servicing dealer to crankshaft. necessary. repair. MOWING AND BAGGING PROBLEMS...

  • Page 60: Specifications

    10. SPECIFICATIONS MOWER MODELS Model HRU216 HRU216 HRU196 HRU196 HRU197 HRU197 HRU19 HRU19 Frame MATU MASU MAWU MAYU MAVU MAUU MBBU MBAU code Type TBUH TBUH PBUH PWUH PDUA PDUA PKUA PKUA Engine GXV160 GXV160 GXV160 GXV160 GSV190 GSV190 GCV160 GCV160 DIMENSIONS, WEIGHTS &...
  • Page 61 10. SPECIFICATIONS - continued Model HRU197K1 HRU19K1 HRU19M1 Overall Length 1540mm 1540mm Overall Width 505mm 505mm Overall Height 1025mm 1025mm Dry Weight 36.0kg 34.0kg Wheel Base 565mm 565mm Tread Front 440mm 440mm Rear 458mm 458mm Cutting Width 470mm 470mm Grass Bag Cap.
  • Page 62 3,100 + 0 rpm - 150 rpm Idle Speed 1,700 ± 150 rpm Valve Clearance (cold) Intake: 0.15 ± 0.02mm Exhaust: 0.20 ± 0.02mm Model HRU19M1 / HRU19K1 Engine Model GCV160A0 Engine Type 4-stroke, overhead valve, single cylinder Displacement 160cm² Bore and Stroke...

  • Page 63: Operator Safety Features

    10. SPECIFICATIONS - continued DRIVE TRAIN – ( Self Propelled Models Only ) Mechanism from engine to transmission Shaft Drive Clutch Type Dog Clutch Operation Manual Lever Transmission Type Gear Transmission Operation Remote Control Number of Speeds 3 Speeds Lubrication System Oil Bath &...

  • Page 64: Set Up Instructions

    11. SET-UP INSTRUCTIONS UNPACKING Remove all protective packaging materials from the mower. Handlebar Setup 1. Loosen the Grip Handle Joints on the handlebar, taking care not to lose the washers, and raise the handlebar into the normal position. Tighten the grip handle joints securely.
  • Page 65 11. SET-UP INSTRUCTIONS - continued 5. Secure the cables and air cleaner hose with the cable ties as shown below. Secure the cables with the cable ties as shown below. 6. Fill Engine with appropriate Engine Oil ( Page 46) 7.

  • Page 66: Service Schedule Sheet

    Service Record Record further services here: Here is an easy way to keep track of the hours your Honda lawnmower has done. Record how many hours you get from a tank of fuel, then simply record the number of tanks used. TANKS X HOURS per TANK = TOTAL HOURS USE.
  • Page 67 Part Number: GS001-2010...

This manual is also suitable for:

Hru197k1Hru197m1Hru19m1Hru196k1Hru196m1Hru216k2 ... Show all

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