Table Of Contents - Generac Power Systems MITSUBISHI GAS ENGINE 0G2832 Service Manual

Table of Contents

Engine Oil Recommendations4
Coolant4
8 Kw - 35 Kw Small Standby Generator Sets5
Service Maintenance Interval Information5
Liter Gas Engine Service Recommendations6
Contents9
Crankshaft And Cylinder Block10
Specifications11
Rework Dimensions14
Torque Specifications15
Sealants17
Form-In-Place Gasket (Fipg)17
Removal Of Fipg Sealed Parts17
Cleaning Fipg Application Surface17
Application Of Fipg18
Special Tools19
Ignition System Removal And Installation22
Time Belt Removal And Installation23
Oil Pump Sprocket Removal24
Crankshaft Sprocket Removal24
Timing Belt "B" Removal24
Counterbalance Shaft Sprocket Removal25
Crankshaft Sprocket "B" Removal25
Time Belt Inspection26
Auto Tensioner Inspection26
Installation Service Points27
Camshaft Sprocket Installation27
Space Installation27
Counterbalance Shaft Sprocket Installation27
Crankshaft Bolt Installation28
Oil Pump Sprocket Installation28
Auto-Tensioner Installation29
Timing Belt Installation29
Water Pump Removal And Installation32
Water Inlet Pipe/O-Ring Installation33
Water Outlet Fitting Installation33
Thermostat Installation33
Rocker Arms And Camshaft Removal And Installation34
Rocker Arms And Rocker Arm Shaft Removal35
Camshaft Inspection35
Rocker Arm Inspection35
Lash Adjuster Leak Down Test35
Lash Adjuster Installation36
Rocker Shaft Spring, Rocker Arm And Rocker Shaft Installation37
Cylinder Head, Valves Removal And Installation38
Cylinder Head Bolts Removal39
Retainer Lock Removal39
Valve Stem Seal Installation39
Valve Spring Installation39
Retainer Lock Installation40
Cylinder Head Bolt Installation40
Cylinder Head Inspection41
Valve Inspection41
Valve Spring Inspection41
Valve Guide Inspection42
Valve Seat Inspection42
Valve Seat Reconditioning Procedure42
Valve Seat Replacement Procedure42
Valve Guide Replacement Procedure43
Front Case, Silent Shaft And Oil Pan Removal And Installation44
Oil Pan Removal45
Plug Removal45
Flange Bolt Removal45
Right Counterbalance Shaft Front Bearing Removal45
Counterbalance Shaft Rear Bearing Removal46
Right Counterbalance Shaft Rear Bearing Installation46
Left Counterbalance Shaft Rear Bearing Installation47
Counterbalance Shaft Front Bearing Installation47
Front Cage Installation48
Counterbalance Shaft Oil Seal Installation48
Oil Pump Oil Seal Installation49
Crankshaft Front Oil Seal Installation49
Sealant Application To Oil Pressure Switch49
Flange Bolt Installation49
Plug Installation50
Oil Pan Installation50
Drain Plug Gasket Installation50
Oil Filter Installation51
Front Case Inspection51
Oil Seal Inspection51
Counterbalance Shaft Inspection51
Oil Pump Inspection52
Piston And Connecting Rod Removal And Installation53
Connecting Rod Cap Removal54
Piston Pin Removal54
Piston Pin Installation55
Oil Ring Installation56
Piston Ring Number 2/Piston Ring Number 1 Installation57
Piston And Connecting Rod Installation57
Connecting Rod Bearing Installation58
Connecting Rod Cap Installation59
Connecting Rod Cap Tightening Note59
Piston Inspection60
Piston Pin Inspection60
Piston Ring Check61
Crankshaft Pin Oil Clearance (Plastic Gauging Material Method)61
Crankshaft And Cylinder Block Removal And Installation62
Crankshaft Thrust Bearing Installation63
Crankshaft Bearing Installation64
Bearing Cap/Bearing Cap Bolt Installation65
Oil Seal Installation66
Sealant Application To Oil Seal Case66