Page 3: Table Of Contents
....Starting Your Villager ....57 Warning Lights and Gauges .
Page 4: Introductory Information
(Refer to Gearshift in the Index) Ford’s Commitment to You At Ford Motor Company, excellence is the continuous commitment to achieve the best result possible. It is dedication to learning what you want, determination to develop the right concept, and execution of that concept with care, precision, and attention to detail.
Page 5 This guide describes equipment and gives specifications for equipment that was in effect when this guide was approved for printing. Ford may discontinue models or change specifications or design without any notice and without incurring obligation. NOTES and WARNINGS NOTES give you additional information about the subject matter you are referencing.
Page 6: Maintenance Schedule
Index so that you can find information under a technical term. Canadian Owners — French Version French Owner Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3.
Page 7 You can get more protection for your new car or light truck by purchasing a Ford Extended Service Plan (Ford ESP). Ford ESP is the only extended service program with the Ford name on it and the only service contract backed by Ford Motor Company.
Page 8 Change your speed often as you drive. Do not drive at one speed for a long time. Use only the type of engine oil that Ford recommends. See Engine oil recommendations in the Index. Do not use special “break-in” oils.
Page 9 Ford, however, believes that continual improvement in customer satisfaction is a high priority. For this reason, Ford has authorized their dealers to repair, at no charge to the owner, the surfaces of new vehicles damaged by environmental fallout within 12 months or 12,000 miles (20,000 km) of purchase, whichever comes first.
Page 10 Introductory Information Cleaning Chrome and Aluminum Parts Wash chrome and aluminum parts with a mild detergent. Do not use steel wool, abrasive cleaners, fuel or strong detergents. Cleaning Plastic Parts Some of your vehicle’s exterior trim parts are plastic. Clean with a tar and road oil remover if necessary.
Page 11: Safety Restraints
Safety Restraints Important Safety Belt Information The use of safety belts helps to restrain you and your passengers in case of a collision. In most states and in Canada the law requires their use. Safety belts provide best restraint when: the seatback is upright the occupant is sitting upright (not slouched) the lap belt is snug and low on the hips...
Page 12 R WARNING Never wear the shoulder belt under the arm. Never swing it around the neck over the inside shoulder. Never use a single belt for more than one person or across more than one seating position. Each seating position in your vehicle has a specific safety belt assembly which is made up of one buckle and one tongue that are designed to be used as a pair.
Page 13: Combination Lap And Shoulder Belts
Safety Restraints Combination Lap and Shoulder Belts While your vehicle is in motion, the combination lap and shoulder belt adjusts to your movement. However, if you brake hard, turn hard, or if your vehicle receives an impact of 5 mph (8 km/h) or more, the lap and shoulder belt locks and helps to reduce your forward movement.
Page 14 Unfastening the combination lap and shoulder belts — front and rear outboard seating positions Third-row passengers should be aware that the proper safety belt for their seating position is slightly behind their seat. They should not use the second-row safety belts which are in front of the third seat.
Page 15 Safety Restraints R WARNING Use the shoulder belt on the outside shoulder only. Never wear the shoulder belt under the arm. Never swing it around the neck over the inside shoulder. Never use a single belt for more than one person. Failure to follow these precautions could increase the risk and/or severity of injury in a collision.
Page 16 Using the seat belt guide with the three-passenger bench seat in the second row position...
Page 17 Safety Restraints NOTE: The second row two-passenger bench seat has a unique safety restraint system. If your vehicle has the two-passenger bench seat it is very important that the unique safety belt system is used properly. Please read Auxiliary safety restraint system for the second row bench seat in this section, which explains the unique safety belt system.
Page 18 Automatic locking mode In this operating mode, the shoulder belt retractor will be automatically locked and will remain locked when the combination lap/shoulder safety belt is buckled, and does not allow the occupant freedom of movement. This mode provides the following: A tight lap/shoulder belt on the occupant.
Page 19 Safety Restraints Shoulder Belt Height Adjustment Driver and right front passenger You can adjust the shoulder belt height to one of five (5) positions. To adjust the belt down, pinch the release button. To adjust the belt up, pinch the release button and slide the adjuster up. Make sure the adjuster is firmly in one of the five positions.
Page 20 Lap Belt Without a Retractor (for the three-passenger bench seat) The center seat of the three-passenger bench seat has a lap belt without a retractor. To make the belt longer, tip the tongue at a right angle to the belt and pull the belt over your lap until the tongue reaches the buckle.
Page 21 Safety Restraints One of the seat belt tongues has two “windows” (or holes) and the other has only one “window.” The seat belt tongue with one window attaches to the buckle mounted to the side of the seat. The seat belt tongue with two windows should be pulled across the passenger’s chest and fastened to the buckle mounted in the standard location in the middle of the seat.
Page 22 The auxiliary safety restraint system fastened A twisted belt may prevent the retractor from working properly. If the unique safety belt system is twisted, disengage the single window tongue from the buckle on the side of the seat, remove the twist and re-install the tongue into the buckle until you hear a snap and feel the latch engage.
Page 23 Safety Restraints Unfastening the auxiliary safety restraint system Both tongues must be attached to their appropriate buckles whenever someone is riding in that seating position. When the two-passenger bench seat is removed from the vehicle, you must detach the single window tongue from the auxiliary buckle.
Page 24 Exiting a vehicle with the auxiliary safety restraint system Labels are provided on the back of the second-row bench seat to remind passengers to use care when exiting. Safety Belt Extension Assembly A safety belt may be too short even when it is fully extended. You can add about eight inches (20 cm) to the belt length with a safety belt extension assembly.
Page 25: Safety Belt Maintenance
(slide bar) (if so equipped), child safety seat tether bracket assemblies (if so equipped), and attaching hardware, should be inspected after any collision. Ford recommends that all safety belt assemblies used in vehicles involved in a collision be replaced. However, if the collision was...
Page 26 The Importance of Wearing Safety Belts R WARNING Safety belts must be worn by all vehicle occupants to be properly restrained and help reduce the risk of injury in a collision. R WARNING All occupants of the vehicle, including the driver, should always wear their safety belts, even when an air bag Supplemental Restraint System is provided.
Page 27 Safety Restraints R WARNING If a passenger is not properly seated and restrained, an inflating air bag could cause serious injury. R WARNING Rear-facing infant seats should never be placed in the front seat. In rear-facing infant seats, the infant’s head is closer to the air bag.
Page 28 For further information about the proper mounting of equipment in the front seat of this vehicle, please refer to Ford’s brochure entitled Some Important Information About Air Bag Supplemental Restraint System which can be obtained by calling Helm Inc.
Page 29 Safety Restraints The location of air bags and warning labels If a collision occurs, the sensors sense the severity of the impact and activate the air bags if necessary. The air bag system is designed to deploy in frontal and front-angled collisions more severe than hitting a parked vehicle (of similar size and weight) head-on at about 28 mph (45 km/h).
Page 30 R WARNING Air bag system components get hot after inflation. Do not touch them after inflation. Inflated driver side supplemental air bag...
Page 31 Safety Restraints Inflated passenger side supplemental air bag R WARNING If the air bag is inflated, THE AIR BAG WILL NOT FUNCTION AGAIN AND MUST BE REPLACED IMMEDIATELY. If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision.
Page 32 Ford or Lincoln-Mercury dealer. Disposal of supplemental air bags or supplemental air bag equipped vehicles For disposal of air bags or air bag equipped vehicles, see your local Ford or Lincoln-Mercury dealer. Air bags MUST be disposed of by qualified personnel.
Page 33: Safety Restraints For Children
Safety Restraints Safety Restraints for Children In the U.S. and Canada, you are required by law to use safety restraints for children. If small children ride in your vehicle — this generally includes children who are four years old or younger and who weigh 40 pounds (18 kg) or less —...
Page 34 Always follow the safety seat manufacturer’s instructions when installing and using the safety seat. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position which is capable of providing a tether anchorage.
Page 35 Safety Restraints When installing a child safety seat, be sure to use the correct safety belt buckle for that seating position, and make sure the tongue is securely fastened in the buckle. For a shoulder/lap belt combination with a sliding tongue, make sure the retractor is in the automatic locking mode.
Page 36 The passenger side quick-release second row bucket seat is adjustable along a track and may be adjusted very close to the front passenger seat to allow easier entry and exit to third row seats. R WARNING The quick-release seat must be adjusted to the rearmost position when using an untethered forward-facing child safety seat.
Page 37 Safety Restraints Safety belt buckle placement for child seats Using the Automatic Locking Mode Retractor to Secure a Child Safety Seat Your vehicle is equipped with a dual locking mode retractor on the shoulder belt portion of the combination lap/shoulder safety belt for the front passenger seat and rear outer seats.
Page 38 To install a child safety seat or infant carrier, follow these steps: Position the child seat or infant carrier in the vehicle seat. If you are using the moveable third row seat in the third row position, the passenger side second row bucket seat, or the front passenger seat, slide the seat to the rearmost position.
Page 39 Safety Restraints Allow the belt to retract. A clicking sound will be heard as the belt retracts. This indicates that the retractor is in the automatic locking mode. Pull up on the shoulder belt to remove slack in the belt while you push down on the child seat.
Page 40 Before placing the child in the child seat or infant carrier, use force to tilt the seat from side to side, and tug it forward to make sure that the seat is securely held in place. Testing the security of the child seat Check that the retractor is in the automatic locking mode.
Page 41 Ford or Lincoln-Mercury dealer. Vehicles built for sale in the USA do not include tether anchor hardware, but it can be obtained at no charge from any Ford or Lincoln-Mercury dealer (Part number F3XY-12613D20-A). The chart below specifies, for each seat type and position, where the tether strap must be attached to the vehicle and the section containing the appropriate instructions for tethering.
Page 43 Safety Restraints Tethering to floor anchor Ford recommends placing tethered safety seats in a rear seating position with the tether strap attached to the tether anchoring point as shown in the following illustration. Tether anchor point locations To gain access to the anchoring bolt, cut through the plastic along the U-shaped tether location outlines on the carpet of the luggage area.
Page 44 R WARNING Only use the tether attachment hole locations shown in the illustrations. The tether anchor may not perform properly if the wrong mounting location is used. R WARNING Failure to follow these precautions could increase the chance of injury in an accident. R WARNING If the anchor bolt(s) is ever removed, the hole(s) in the floor must be sealed to prevent the possibility of exhaust...
Page 45 Safety Restraints Before placing a child in the child restraint, use force to tilt the child restraint from side to side and tug it forward to make sure it is securely held in place. Check that the retractor is in automatic locking mode by trying to pull more belt out of the retractor.
Page 46 To improve the fit of lap and shoulder belts on children who have outgrown child safety seats, Ford recommends use of a belt-positioning booster seat that is labelled as conforming to all Federal motor vehicle safety standards. Belt-positioning booster...
Page 47 Safety Restraints R WARNING Do not use a belt-positioning booster with a lap-only belt. R WARNING The lap belt portion of combination lap/shoulder belts should always be worn snugly and below the hips, touching the child’s thighs. R WARNING Children should always ride with the seatback in the fully upright position.
Page 48 Children not meeting these requirements should be restrained in an approved aftermarket child safety seat. Follow the specific manufacturer’s instructions for weight and height restrictions. Children must be properly buckled before riding in the vehicle. It is the law in every state and province. These child seats conform to all Federal/Canadian motor vehicle safety standards.
Page 49 Safety Restraints Second row bench built-in child seats Built-In Child Seat Retractors The retractor will switch from the emergency locking mode to the automatic locking mode when the right shoulder belt is pulled all the way out. The retractor will switch back to emergency locking mode when the belts are unbuckled and the shoulder belts retract completely.
Page 50 R WARNING The child seats’ metal and plastic parts can become very hot when left in the sun. These can cause burns to unprotected skin. R WARNING Failure to follow all of the instructions on the use of this child restraint system can result in your child striking the vehicle’s interior during a sudden stop or crash.
Page 51 Safety Restraints...
Page 52 If connected, unbuckle the two safety belt tongues. Also detach the chest clip.
Page 53 Safety Restraints...
Page 54 Place the child in the built-in child seat. Position the crotch belt buckle between the child’s legs.
Page 55 Safety Restraints Place the left shoulder belt harness over the child’s left shoulder. Insert the left shoulder harness tongue into the left side of the belt buckle. Confirm that the left shoulder harness tongue indicator is green. Place the right shoulder belt harness over the child’s right shoulder.
Page 56 Pull the right shoulder belt fully out to put the retractor into the locking mode. At this time, the shoulder belts are in an automatic locking mode. Allow the safety belts to tighten snugly against the child’s shoulders. The belt will automatically lock and cannot be pulled out.
Page 57 Safety Restraints Removing the child from the built-in child seat Open the chest clip by squeezing together the release tabs on the top and bottom edges of the center of the chest clip. Pull the two halves apart. Press the release button on the crotch belt buckle. Slide the shoulder belts off the child’s shoulders.
Page 58 While holding the cushion release strap, rotate the cushion upward until it fits flush with the second row seatback pad. Confirm that the built-in child seat is locked in the stowed position by grasping the safety seat cushion and attempting to lower it without pulling the cushion release strap.
Page 59: Starting Your Villager
Starting Your Villager Ignition Understanding the Positions of the Ignition Your vehicle’s ignition has four positions. They are: The ignition positions ON allows you to test your vehicle’s warning lights to make sure they work before you start the engine. The key returns to the ON position once the engine is started and remains in this position while the engine runs.
Page 60 ACCESSORY allows you to operate some of your vehicle’s electrical accessories while the engine is not running. For example, you can use ACCESSORY to turn on the radio, windshield wipers, or operate the cigarette lighter without starting the engine. Ignition Key Chime The chime will sound if you open the driver’s door while the key is in the ignition.
Page 61: Starting Your Vehicle
Starting Your Villager RWARNING Do not leave children, unreliable adults, or pets alone in your vehicle. They could accidentally injure themselves or others through inadvertent operation of the vehicle. Further, on hot, sunny days, temperatures in a closed vehicle could quickly become high enough to cause severe and possibly fatal injuries to people as well as animals.
Page 62 Make sure that the gearshift is in P (Park) and the parking brake is set before you turn the key. Test the warning lights on the instrument cluster to make sure they work. Refer to the Warning Lights and Gauges chapter.
Page 63 Starting Your Villager For a warm engine: Do not hold the key in the START position for more than five (5) seconds at a time. If the engine does not start within five (5) seconds on the first try, turn the key to the OFF position.
Page 64 A computer system controls the engine’s idle speed. When you start your vehicle, the engine’s idle speed normally runs high. These faster engine speeds will make your vehicle move slightly faster than its normal idle speed. It should, however, slow down after a short time.
Page 65: What To Do If The Engine Does Not Start
Starting Your Villager For best results, plug the heater in at least three hours before you start your vehicle. Using the heater for longer than three hours will not damage the engine, so you can leave it plugged in all night to start your vehicle the following morning.
Page 66 RWARNING If you see or smell fuel, do not reset the switch or try to start your vehicle. Have all the passengers get out of the vehicle and call the local fire department or a towing service. If your engine cranks, but does not start after a collision: Turn the key in the ignition to the OFF position.
Page 67 Starting Your Villager RWARNING If you ever smell exhaust fumes of any kind inside your vehicle, have your dealer inspect and fix your vehicle immediately. Do not drive if you smell exhaust fumes. These fumes are harmful and could kill you.
Page 68: Warning Lights And Gauges
Some items shown may not be on all vehicles. To clean the lenses on your instrument panel, use Ford Glass Cleaner and a soft cloth. Never use paper towels or abrasive cleaners;...
Page 70 Warning Lights and Gauges The following warning lights and gauges are on the mechanical cluster. All of the warning lights and gauges alert you to possible problems with your vehicle. Some of the lights listed are optional. The following section explains what each of these indicators means.
Page 71 Anti-Lock Brake System Warning Light (If Equipped) To check the anti-lock brake warning light, turn the ignition key to the ON position. The ABS warning light should glow momentarily. NOTE: If it does not glow at all or stays on for a long time, have your vehicle’s electrical system checked immediately.
Page 72 RWARNING If any of these things happen, even intermittently, have the air bag system serviced at your Ford or Lincoln-Mercury dealer immediately.
Page 73 Supplemental air bag readiness light Check Engine Warning Light This light comes on when the electronic engine control system is not working properly. This is the computer that controls the operating conditions of the engine. Check engine warning light This light comes on briefly when you turn the ignition key to ON, but should turn off when the engine starts.
Page 74 Warning Lights and Gauges Charging System Light This light, shown as a battery symbol on your cluster, indicates that your battery is not being charged and that you need to have the electrical system checked. Charging system light This light comes on every time you turn your ignition key to the ON or START position.
Page 75 The light should turn off after a few seconds. If the light stays on or illuminates when the engine is running — you have lost oil pressure and continued operation will cause severe engine damage. If you lose engine oil pressure: Pull off the road as soon as safely possible.
Page 76 Warning Lights and Gauges Cruise Indicator Light The CRUISE indicator light will illuminate when the speed control system is activated. Cruise indicator light Overdrive Off Indicator Light If you choose to drive in the D (Drive) gear position instead of in j (Overdrive), you can use the OVERDRIVE OFF/ON button on the gearshift selector lever.
Page 77 Low Fuel Light The low fuel light illuminates when the fuel sensor indicates approximately 1/8 of a tank. It will remain illuminated until the tank is filled with enough fuel to pass the 1/8 full level. Low fuel light Low Washer Fluid Light The low washer fluid light will remain illuminated when the washer fluid sensor indicates that the washer fluid level is low.
Page 78 Warning Lights and Gauges High Beam Light This light comes on when the headlamps are turned to high beam or when you flash the lights. High beam light “Headlamps On” Alert Chime This chime will sound if you open the door while the headlamps or parking lamps are on.
Page 79 Engine Coolant Temperature Gauge This gauge is accompanied by a thermometer symbol. It will show you the temperature of the engine coolant when the ignition is in the ON position. As the engine warms up, the pointer will move to the NORMAL band.
Page 80 Warning Lights and Gauges Engine coolant temperature gauge Speedometer The speedometer tells you how many miles (kilometers) per hour your vehicle is moving. Odometer The odometer records the total distance the vehicle has been driven.
Page 81 Trip Odometer The trip odometer records the distance of individual trips. Before each trip, set the trip odometer to zero by pushing the reset button. Speedometer, odometer and trip odometer Tachometer The tachometer tells you how fast the engine is running by indicating approximate engine revolutions per minute.
Page 83 The electronic cluster has all of the same warning lights as the mechanical cluster, however, some of the gauges will be electronic instead of analog. In addition, the electronic cluster has a fuel computer for measuring fuel economy, distance to empty and outside air temperature.
Page 84 Warning Lights and Gauges Engine coolant temperature gauge Fuel Gauge The fuel gauge displays approximately how much fuel you have in the fuel tank. The number of bars illuminated in the display indicates how much fuel is left. An accurate reading may be obtained when the vehicle is on smooth, level ground.
Page 85 Fuel and Distance Computer Fuel and distance computer The fuel and distance computer has five buttons to operate the different functions. SELECT — The SELECT button lets you choose the functions of the fuel computer. Each time you press the SELECT button, the computer advances to the next choice on the menu.
Page 86 Warning Lights and Gauges OD/TRIP — The OD/TRIP button lets you switch the display between the permanent odometer mileage and the trip odometer mileage. Fuel computer functions Fuel and distance computer display OUTSIDE TEMP This feature lets you display the temperature of the air outside of your vehicle.
Page 87 INST ECONOMY Your instantaneous fuel economy is the fuel economy you get at any particular moment. For example, you can see what your fuel economy is in heavy traffic or on the highway. Factors such as braking, acceleration, and road terrain affect your fuel economy.
Page 88 Warning Lights and Gauges TO EMPTY The Distance to Empty function tells you approximately how many miles or kilometers you can drive until you run out of fuel. To see the Distance to Empty, press the SELECT button until the menu displays TO EMPTY. The fuel computer displays approximate distance to empty until you select another function.
Page 90 The instrument panel (dashboard) on your vehicle is divided into several different sections. Illustrations are provided for the major parts of the instrument panel that are explained in this chapter. Some items shown may not be on all vehicles.
Page 91: Instrument Panel Controls
Instrument Panel Controls The controls for the climate control systems, headlamps, clock, radio, rear window washer and wiper, hazard flasher, power switch, and speed control are all on the instrument panel. Climate Control Systems Climate control system panel Function Selector Buttons There are six function selector buttons: OFF, Mix, Defrost, Panel, Panel/Floor, and Floor.
Page 92 RWARNING Operating with the function selector button in OFF or in the recirculated air mode for extended periods of time in cold weather can result in fog buildup on interior glass surfaces. This fogging can make it difficult to see the road for safe driving.
Page 93 Instrument Panel Controls Air Outlets Air intake selector button The typical air intake selection is outside air. However, for recirculated air, the air intake selector button may be activated. When the air intake selector button is activated (indicator light is on), it prevents the intake of outside air. This is the typical selection when using the air conditioner (if equipped).
Page 94 Turning on the heat Heat will be available when the engine has been running for a sufficient time as indicated by the engine coolant temperature gauge. To heat the inside of your vehicle: Press the function selector button for Floor. Heating only climate control system panel Turn the temperature control knob toward the WARM (red) area.
Page 95 Instrument Panel Controls To defrost the windshield and side windows: Press the Defrost button, turn the temperature control knob to the WARM (red) area and turn the fan speed knob to the position of your choice. The recirculated air feature will be automatically turned off in this setting (outside air will be provided).
Page 96 Remove any snow, ice, or leaves from the area below the windshield on the outside of your vehicle. They could block the air intake. Heating and Air Conditioning System (If equipped) Turning on the heat You can heat the inside of your vehicle and defrost the windshield using the function selector buttons located in the control assembly in the instrument panel.
Page 97 Instrument Panel Controls Heating and air conditioning climate control system panel The standard heating system and the heating portion of the heating and air conditioning system are essentially identical. There is one exception, however; the air conditioning compressor may automatically engage when the Defrost position is selected to aid in defogging and defrosting the inside glass.
Page 98 Turn the temperature control knob to COOL. Press the A/C button. The indicator light on the A/C button will illuminate. The air intake selector button may be in the outside air mode or the recirculated air mode. The recirculated air mode is recommended for best A/C performance when the vehicle interior is very warm.
Page 99 Instrument Panel Controls Cooling your vehicle with outside air Cooling your vehicle with air conditioned outside air is quieter but less economical than using recirculated air. It also has less cooling capacity. To cool your vehicle using outside air: Turn the air intake selector button off (the outside air position).
Page 100 Improving fuel economy Whenever you turn on the air conditioning, your vehicle uses more fuel because the air conditioning compressor is running. To get better fuel economy while cooling your vehicle, do not use the air conditioner on mild days. Instead, set the air intake selector button in the outside air position and turn the temperature control knob to the COOL position.
Page 101 Instrument Panel Controls Rear Passenger Compartment Climate Control System for Vehicles with Non-Automatic Temperature Control Systems (If equipped) If your vehicle is equipped with rear passenger compartment climate controls, the rear seat occupants can select their own personal climate comfort level. The rear seat climate control system is controlled from the main climate control system on the instrument panel.
Page 102 Rear seat climate control system panel NOTE: For maximum heating and cooling for front seat passengers, set the rear fan switch to the OFF position.
Page 103 Instrument Panel Controls Automatic Temperature Control System The control for your Automatic Temperature Control (ATC) is located at the center of the instrument panel above the radio. The ATC operates only when the ignition key is turned to the ON position and the vehicle is running. To turn the ATC on, push the AUTOMATIC button or any of the five airflow function selector buttons: P, V, Q, S, or R.
Page 104 The ATC maintains the temperature you select and automatically controls the airflow for your comfort. It also allows you to override the automatic operation of airflow and fan speed with manual function selector buttons and the fan speed dial. When you select the AUTOMATIC button, the system determines airflow location and fan speed automatically.
Page 105 Instrument Panel Controls The display window and the function selector buttons indicate how the system is operating. The display window shows the selected temperature and displays AUTO if you are operating in the AUTOMATIC mode. If you override the automatic mode by selecting any of the function selector buttons, AUTO no longer appears in the display window and the appropriate function selector button(s) illuminate.
Page 106 Temperature Selection TEMP button on the left side of the control panel is for temperature selection. The side lowers the set temperature, and the side raises the set temperature. Press and hold either side of the button to rapidly change the temperature setting in one degree increments to either 65˚F (18˚C) or 85˚F (29˚C).
Page 107 Instrument Panel Controls Push this button for airflow to the floor and windshield at the same time. The P indicator light illuminates, and the display window shows the set temperature. However, the air is not cooled regardless of the temperature setting unless the A/C button is pushed.
Page 108 Push this button to direct airflow to the floor. The R indicator light illuminates and the display window shows the set temperature. The ATC heats the air if the selected temperature is warmer than the outside air coming into the vehicle. However, the air is not cooled regardless of the temperature setting unless the A/C button is pushed.
Page 109 Instrument Panel Controls If the rear seat climate control lever is set in any of the fan speed positions (1-4), air will be discharged from the rear seat vents at the corresponding speed. Rear seat passengers can choose airflow to be distributed out of the upper or lower vents by using the vent selection switch on the rear climate control panel.
Page 110 Liftgate Window Features Rear Window Defogger (If equipped) The defogger for the rear liftgate window clears frost, fog, or thin ice from both the inside and outside of the rear window. The defogger operates with the ignition in the ON position. If your vehicle is equipped with heated exterior mirrors, they activate when the rear window defogger is switched on.
Page 111 Instrument Panel Controls The defroster will turn off when the ignition key is turned to the OFF or START position. Never use sharp instruments or abrasive window cleaners to clean the inside of your rear window. If you do, you may damage the wires that are bonded to the inside of the rear window, and cause damage to the rear window defogger.
Page 112: Hazard Flasher Switch
To activate the rear washer, press the RR WASH switch. For a constant spray, hold the switch for a few seconds. For less washer fluid, press the switch once and release it. When you activate the washer, the wiper will cycle twice and then stop. Do not activate the washer for longer than fifteen seconds continuously.
Page 113 Instrument Panel Controls Hazard flasher switch location Interior and Exterior Lights To turn on the headlamps, parking lamps, marker lamps, tail lamps and instrument panel lights, use the headlamp control knob, to the left of the instrument cluster. Turn the headlamp knob to the first position to turn on the parking lamps, tail lamps, license plate lamps, marker lamps and instrument panel lights.
Page 114 The headlamp control knob A chime will sound if any of the exterior lamps are on when the driver’s door is opened. Cleaning the Exterior Lamps Do not use dry paper towel, chemical solvents or abrasive cleaners to clean the lamps, as these may cause scratches or crack the lamps.
Page 115 Instrument Panel Controls RWARNING The Daytime Running Light (DRL) system will not illuminate the tail lamps and parking lamps. Turn on your headlamps at dusk. Failure to do so may result in a collision. Lighting Up the Instrument Panel The instrument panel lights can be turned on by turning the headlamp control knob to either the first or second position.
Page 116 Autolamp On/Off Delay System (If equipped) The autolamp sets the headlamps to turn on and off automatically. You can use the autolamp to: turn on the headlamps automatically at night turn off the headlamps automatically during daylight keep the headlamps on for approximately three minutes after you turn the key to OFF.
Page 117 Instrument Panel Controls Autolamp thumbwheel location Move the thumbwheel all the way to the right. The autolamp will automatically turn the lamps on and off. NOTE: Be sure that you do not put anything on top of the photodiode located in the top right side of the instrument panel speaker grille.
Page 118 Autolamp photodiode location To turn the autolamp off, move the thumbwheel all the way to the left. You can set the autolamp so the headlamps stay on for approximately three minutes after you turn off your ignition. The farther the thumbwheel is moved to the right, the longer the headlamps stay on.
Page 119 Instrument Panel Controls The dome lamp switch positions Either dome lamp will stay illuminated if the switch is pushed to the ON position. The dome lamps will stay off if the switch is pushed to the OFF position. When the switch is positioned to the door/middle position, the dome lamps will come on when either of the front doors or the sliding door is opened.
Page 120 Illuminated Entry System (If equipped) If your vehicle is equipped with this option, the interior courtesy lamps (footwell, stepwell, and dome lamps) will light when either of the front doors or the sliding door is opened. If you have the optional Keyless Entry System the lamps will also light whenever any keypad or remote keyless entry transmitter button is pressed.
Page 121 Cleaning the Instrument Panel Lens Clean the instrument panel lens with a soft cloth and a glass cleaner, such as Ford Ultra-Clear Spray Glass Cleaner, or equivalent. Do not use paper towel or any abrasive cleaner to clean the lens as these may cause scratches.
Page 122: Steering Column Controls
Steering Column Controls The controls on the steering column and wheel are designed to give you easy access to the controls while you are driving. Turn Signal Lever You can use the turn signal lever on the left side of the steering column to: operate the turn signals.
Page 123 If the turn indicator light in the instrument panel does not illuminate or remains on (does not flash) when you signal a turn, the turn signaling system is malfunctioning. Have this condition corrected as soon as possible, and use the accepted hand signals until the turn signal system is repaired.
Page 124: Windshield Wipers And Washer
Steering Column Controls Windshield Wipers and Washer Variable Interval Wipers Your vehicle has wipers that you can set to operate at varying intervals. For example, you can set the interval so they wipe less often in light rain or more often in heavier rain. Variable interval wiper control To set the interval wipers, rotate the knob at the end of the turn signal lever to the most effective interval.
Page 125: Gearshift Lever
The gearshift lever on your vehicle is mounted on the steering column. On the end of the gearshift lever is the Overdrive On/Off button. To learn about the operation of the gearshift lever and the Overdrive On/Off button, see the Driving Your Villager chapter. Gearshift lever location...
Page 126: Tilt Steering
Steering Column Controls Tilt Steering RWARNING Never adjust the steering wheel when the vehicle is moving. You could lose control of the vehicle and injure someone. Tilt release lever location To change the position of the steering column, pull the release lever on the column down.
Page 127 Speed Control (If equipped) The speed control system allows your vehicle to maintain a set speed above 30 mph (48 km/h) without keeping your foot on the accelerator pedal. Avoid using the speed control when driving under the following conditions: when it is not possible to keep the vehicle at a set speed in heavy traffic or in traffic that varies in speed on winding or hilly roads...
Page 128 Steering Column Controls Speed control main switch location Setting the Speed Control To set the speed control, accelerate your vehicle to the desired speed (at least 30 mph [48 km/h]), push and release the COAST/SET button on the left side of the steering wheel. The CRUISE light in the instrument cluster will come on.
Page 129 Speed control buttons on the steering wheel...
Page 130 Steering Column Controls Accelerating With the Speed Control Operating To pass another vehicle while the speed control is activated, press the accelerator pedal. When you release the pedal, the vehicle will return to the previously set speed. Driving Uphill or on a Steep Grade The vehicle may not maintain the set speed when going up or down steep hills.
Page 131 Resetting the Speed Control To reset at a higher speed, use one of the following methods: Press the accelerator pedal. When the speedometer indicates the desired speed, push and release the COAST/SET button. Push and hold the RESUME/ACCEL button. When the vehicle attains the speed you desire, release the switch.
Page 132 The CRUISE indicator in the instrument cluster will then blink to warn the driver. When the CRUISE indicator blinks, press the speed control OFF switch and have the system checked by your Ford or Lincoln-Mercury dealer. The CRUISE indicator light may blink if the CRUISE CONT.
Page 133: Features
Features Your vehicle has a variety of features designed for your comfort, convenience and safety. Read this chapter to find out about standard and optional features. Doors For information on the liftgate refer to the Liftgate section later in this chapter. Exterior Locks To unlock the door with the key, place the key in the door lock cylinder and turn it toward the rear of the vehicle.
Page 134 Automatic Door Lock If your vehicle is equipped with the optional power door locks, locking the driver’s door with the key or with the manual rocker switch will also lock all other doors. However, when the driver’s door is unlocked, with the key or with the manual rocker switch, other doors remain locked.
Page 135 Features Sliding Door The sliding door allows rear seat passengers to enter and exit easily. The sliding door exterior lock To lock the sliding door, push the right side of the rocker switch. To unlock the sliding door, push the left side of the rocker switch.
Page 136 The sliding door interior lock To open the sliding door from inside or outside of the vehicle, pull the handle toward the rear of the vehicle. The door will stay open if you slide it all the way back until the catch at the bottom of the door engages.
Page 137 Features Childproof Lock for the Sliding Door Your vehicle has a childproof lock for the sliding door. If you set the childproof lock, the sliding door cannot be opened from inside the vehicle. This lock will keep children from opening the door from the inside;...
Page 138 To set the childproof lock: Open the sliding door. Find the childproof lock knob above the label. Pull the knob out. To release the childproof lock: Open the sliding door from the outside. Push the childproof lock knob in. Power Door Locks (If equipped) The power door lock control switches are located in the panels of the front doors.
Page 139 Features You can manually lock and unlock the doors using the manual door locks to override the power locks. Keyless Entry System (If equipped) If you have chosen the keyless entry system option for your vehicle, you can lock or unlock the doors and liftgate without using a key.
Page 140 Using the Keyless Entry System To operate the Keyless Entry System, you must be familiar with the “personal code” and the “permanent code.” The personal code is a code number that you select that is easy for you to remember. This is the number that you enter on the keypad to unlock the door.
Page 141 Features The following numbers cannot be entered as a personal code: Any number containing digits that are all on the same button. Example: 2-1-2-1-2 Any number requiring sequential operation of the buttons. Example: 1-3-5-7-0 or 7-5-3-1-9 Any number with fewer than five digits or more than five digits.
Page 142 Changing Your Personal Code To change your personal code, simply repeat the steps for entering your personal code using a new series of numbers; the previous personal code will be erased and replaced by the new code. Unlocking the Doors with the Keyless Entry System To unlock the driver’s door, simply enter your personal code.
Page 143 Features Remote keyless entry transmitter By pressing the UNLOCK button on the transmitter once, you can unlock the driver side door. Pressing the UNLOCK button a second time within six (6) seconds of unlocking the driver’s door will unlock the other doors. The interior lamp will turn on and stay on for thirty (30) seconds.
Page 144 Sanyo CR2016 3 volt batteries (included). If you notice a significant decrease in operating range, the batteries should be replaced. Replacement batteries can be purchased at most pharmacies, watch stores or at your Ford or Lincoln-Mercury dealer. NOTE: The operating range of the remote entry system can...
Page 145 Features If the batteries are removed for any reason other than replacement, repeat the steps in Replacing the batteries to test your remote transmitter(s). An improperly disposed battery can hurt the environment. Always confirm local regulations for battery disposal. The remote transmitter is waterproof; however, if it does get wet, immediately wipe it completely dry.
Page 146 Insert and remove key from ignition six times within ten (10) seconds. The instrument panel lights will flash twice. Turn ignition key to the ACC position. Press the LOCK button on the remote transmitter once. To enter additional remote controllers (including the original), unlock, then lock the driver’s door using the power door lock switch.
Page 147 Features Anti-theft indicator light NOTE: If your vehicle is equipped with a factory installed keyless entry system or remote keyless entry system (or both), the system can be armed by closing all the doors and pressing the LOCK button on the remote transmitter or by pressing the 7/8 and 9/10 buttons on the keyless entry keypad.
Page 148 Disarming an untriggered anti-theft system Unlock either door with the door key or by pressing the UNLOCK button on the remote keyless entry transmitter (if equipped) or by entering your personal code on the keyles entry keypad (if equipped). This will disarm the system. When you unlock the door with the key, make sure you fully rotate the key in the lock.
Page 149 Features Disarming a triggered anti-theft system The alarm can be disarmed by using one of the following methods: unlocking the driver or passenger doors unlocking the doors using the keyless entry keypad (if equipped) or with the remote keyless entry transmitter (if equipped) putting the key in the ignition and turning it to the ACC position...
Page 150 Liftgate Opening the Liftgate To unlock the liftgate with the key, insert the key into the lock and turn it counterclockwise. To make the gate swing up to the fully opened position, pull back and upward on the handle. The liftgate will not unlock if the optional liftgate window is open.
Page 151 Features Opening the Liftgate Window (If equipped) To open the liftgate window only, turn the key clockwise. The window unlatches and the rear wiper falls out of the way. Do not force the wiper down by hand — it moves when the key is turned.
Page 152 The liftgate has an intermediate and a fully closed position. Make sure the liftgate is fully closed before you drive your vehicle. Locking the liftgate using the lock lever...
Page 153 Features You can lock the liftgate by pushing in the lock lever before you begin to close the liftgate. You can also lock the liftgate by closing the liftgate, inserting your key and turning it clockwise until you hear the lock lever engage. If you turn it too far, the optional liftgate window will open.
Page 154 Driver side power window controls One-Touch-Down Power Window (Included with optional power windows — driver side only) The one-touch-down power window feature allows you to completely open the driver’s window without holding down the window switch. To open the window completely, press the switch down for about one second, then release it.
Page 155 Features Manual Flip-Open Quarter Windows To open the flip-open quarter windows in the second or third row, pull the rear portion of the latch toward you. Swing the latch forward and out, then lock it into the open position by pushing rearward until you hear a snap.
Page 156 Power Quarter Windows (If equipped) The power quarter windows operate with the ignition in the ON position. The power-operated quarter windows in the third seat position are controlled by the RIGHT VENT and LEFT VENT switches on the overhead console. Press the indented side of the switch to open the windows;...
Page 157 Features To open the sunroof, press and hold the OPEN side of the switch. Release the switch when the sunroof reaches the desired position. To close the sunroof, press the CLOSE side of the switch. When the sunroof panel is closed, you can raise the sunroof to the vent position by pressing the UP side of the switch.
Page 158 The adjustable head restraint For more information on the seats in your vehicle, see the Adjustable Rear Seating chapter in this owner guide.
Page 159 Features Adjusting the Front Seats Manually If you have manually adjustable front seats, you can move your seat to a new position by lifting up on the seat adjustment lever and sliding the seat to the position of your choice. The lever is underneath the front of your seat.
Page 160 Reclining Seats You can tilt back the seats in your vehicle. RWARNING All passengers riding in your vehicle should keep their seatbacks in the upright position. Lap belts should be snug and low across the hips. Failure to follow these precautions can increase the risk of injury to the abdomen and neck resulting from sliding under the safety belts in a collision.
Page 161 Features Using Power Seats (If equipped) If your vehicle has power front seats, you can adjust your seat in several directions. The driver’s seat can be adjusted in six directions and the passenger’s seat can be adjusted in four directions. The controls are located on the side of the seat closest to the door.
Page 162 Six-way power seat controls Power Lumbar Support (If equipped — driver’s seat) The controls for the driver’s seat power lumbar support are on the side of the seat next to the door. This feature provides built-in support for the driver’s lower back. Power lumbar support controls location...
Page 163 Features To inflate the lumbar support pad, push the raised end of the switch. To deflate the lumbar support pad, push the indented end of the switch. Cleaning the Seats Leather For routine cleaning, wipe the surface with a soft, damp cloth. For more thorough cleaning, wipe the surface with a leather and vinyl cleaner or a mild soap.
Page 164: Storage Compartments
Storage Compartments Underseat Storage Compartment (If equipped) The underseat storage compartment is located underneath the front passenger seat. It can be opened by pulling it toward the instrument panel. The underseat storage compartment...
Page 165 Features Coin Tray The slide-out coin tray is located in the instrument panel for your convenience. It is located below the radio controls. Coin tray...
Page 166 Front Seat Cupholders The front seat cupholders are located on the side of the passenger’s seat. Find the indented ledge and pull it down, away from the side of the seat, toward the driver’s seat. When the cupholder is not in use, push the cupholders into the cover and lift the cover into its fully stored position.
Page 167 Features Rear Seat Cupholders (available on some models) Your vehicle may also have rear seat cupholders built into the side panels. RWARNING Objects stored on the ledges below the rear side windows can become dangerous projectiles during a sudden stop or collision. Put small objects only in the storage compartments.
Page 168 Side View Mirrors Close your door and adjust the driver’s seat to the most comfortable position before you adjust the side view mirrors. NOTE: Be careful. The convex side view mirror on the right makes objects appear smaller and farther away than they actually are.
Page 169 Features Dual electric remote controlled mirrors switch Heated mirror feature (if equipped) Both power mirrors are heated whenever the rear window defroster is turned on. Do not remove ice from the mirrors with a scraper or you could damage them. Cargo Net (If equipped) The cargo net is designed to hold your cargo upright between the third row bench seat and the liftgate to prevent it from...
Page 170 RWARNING Be sure to secure all four loops into the retainers. The cargo restrained in the net must not exceed 50 lbs. (22.5 kg) or the net may not stay secured. To remove the cargo net, remove the loops from the four retainers.
Page 171 Features Four Season Roof Rack (If equipped) Always load your luggage as far back as it will safely go on the four season roof rack. Do not load more than 100 pounds (45 kg). Be careful that your vehicle does not exceed the Gross Vehicle Weight Rating (GVWR) or its Gross Axle Weight Rating (GAWR front and rear).
Page 172: Adjustable Rear Seating
Adjustable Rear Seating The removable and adjustable seats are a convenient feature of your vehicle. Reading this chapter will help you learn about the various ways the seats in your vehicle can be arranged to suit your different needs. Your vehicle is a five or seven-passenger vehicle. As a seven-passenger vehicle, it will have either a two-passenger bench seat or two second-row bucket seats and the sliding three-passenger bench seat in the third row.
Page 173: Floor Mats
Floor Mats The removable floor mats Removable Floor Mats Whenever you remove the mats to remove or adjust any of the seats, always remember that the mats must be reinstalled before passengers ride in your vehicle. The floor mats are specifically designed to keep objects out of the seat tracks.
Page 174 Adjustable Rear Seating Review the following illustrations so you will know the proper way to place the floor mats with the various seating arrangements available in your vehicle.
Page 176: Head Restraints
Adjustable Rear Seating NOTE: The step mat should be placed neatly in the cargo area when not in use. Positioning pins are included with your floor mats to secure them to the seat tracks. Push the positioning pins through the plastic loops in the floor mats and into the seat tracks.
Page 177 NOTE: If your vehicle is equipped with the optional two-passenger bench seat with built-in child seats, the head restraints on the two-passenger bench seat are not adjustable. The adjustable head restraint It is not necessary to remove the head restraints from the seats when removing seats from the vehicle.
Page 178 Adjustable Rear Seating RWARNING The head restraints should be stored outside of the vehicle (with the removed seat) to prevent them from damaging the vehicle or injuring passengers in the case of sudden braking or a collision. Two-Passenger Bench Seat NOTE: The two-passenger bench seat has a unique safety restraint system.
Page 179 Removing the Two-Passenger Bench Seat Remove the floor mats. Lift the seatback release lever and fold down the back of the seat to the fully folded position. Seatback release lever location Detach the tongue from the auxiliary buckle on the side of the seat.
Page 180 Adjustable Rear Seating The floor latch levers Place your hand under the seat cushion and tip the front of the seat upward slightly. Slide the seat rearward to release the seat from its anchor position. Two people should lift the seat and remove it from the vehicle.
Page 181 If you decide to move the three-passenger bench seat forward to the second row position, passengers riding in the seat will use the second row safety belts. Installing the Two-Passenger Bench Seat To replace the bench seat in its original position: Make sure the area around the floor anchor positions is free from obstruction.
Page 182 Adjustable Rear Seating RWARNING Never adjust the driver’s seat or seatback when the vehicle is moving. Bucket Seats (If equipped) Quick-Release Bucket Seat The quick-release bucket seat option allows the bucket seat nearest the sliding door to slide forward allowing easier entry and exit to the third-row seats.
Page 183 The quick-release bucket seat also has two levers on the back of the seat — one to fold down the seatback and one to slide the seat forward. These levers allow third-row passengers to enter and exit more easily. Quick-release bucket seat levers Removable Bucket Seats If your vehicle has second row bucket seats, you can remove them if you need extra cargo space.
Page 184 Adjustable Rear Seating Folding down the seatback Lift up on the two floor latch levers near the front seat legs and release the seat legs from each anchor position.
Page 185 Removing the quick-release bucket seat...
Page 186 Adjustable Rear Seating The removable inside bucket seat Place your hand under the seat cushion and tip the front of the seat upward slightly. Slide the seat rearward to release the seat from its anchor position. Two people should lift the seat and remove it from the vehicle.
Page 187 Installing the Removable Bucket Seats To position the bucket seats back in their original positions: Make sure the area around the floor anchor positions is free from obstruction. With the seatback folded down, two people should lift the seat into the vehicle. Place the seat slightly behind the floor anchor positions and catch the rear leg anchors into each anchor position.
Page 188 Adjustable Rear Seating RWARNING Before sitting in the removable seats, make sure that the seat legs are securely attached by the floor anchors. RWARNING Never adjust the driver’s seat or seatback when the vehicle is moving. Three-Passenger Bench Seat When entering and exiting the vehicle, third-row passengers must be careful that they step over the auxiliary safety restraint system that is present with the second-row bench seat.
Page 189 Arranging the Seats for Maximum Cargo Space or Passenger Seating Flexibility NOTE: When moving the three-passenger bench seat, the seat cushion cannot be lowered unless the seat is in a seating position. If you cannot get the seat cushion to lower, you may have the seat in a storage position.
Page 190 Adjustable Rear Seating With the second row seat(s) removed, the three-passenger bench seat can be moved all the way forward, just behind the front seats for more room in the cargo area.
Page 192 Adjustable Rear Seating Moving the Three-Passenger Bench Seat NOTE: When moving the three-passenger bench seat, the seat cushion cannot be lowered unless the seat is in a seating position. If you cannot get the seat cushion to lower, you may have the seat in a storage position. The three-passenger bench seat is not removable, but it can be moved to the second-row position when the second-row bucket seats or second-row bench seat has been removed from the...
Page 193 RWARNING After moving the third-row seat, be sure to latch the seat in a passenger seating position. Improper location of the seat will prevent correct use of the safety belts and will increase the risk of severe injury in an accident. After sliding the seat, check that both sides of the seat are locked securely by attempting to move each side of the seat forward and backward.
Page 194 Adjustable Rear Seating To move the seat all the way forward: Lift up on the seat cushion release lever and fold up the seat cushion. Seat cushion release lever location A label describing seat operation can be found underneath the seat cushion.
Page 195 Seat cushion label location Lift up on the seat position release lever and hold while sliding the seat along the seat tracks in the floor of the vehicle.
Page 196 Adjustable Rear Seating Sliding the three-passenger seat NOTE: When sliding the seat, be sure the middle belt tongue and buckle are fastened. This will prevent the belt from falling to the floor or becoming caught between the seat cushion and the seatback. Keep the middle seatbelt tongue and buckle fastened when not in use.
Page 197 The three-passenger seat in the fully forward locked position...
Page 198 Adjustable Rear Seating Lower the seat cushion only if in a seating position. The seat cushion will not lower in a storage position. Do not try to lower the seat cushion by force because doing so could damage the seat. Replace any floor mats that were removed.
Page 199 Fold-Down Table-Top Seats (If equipped) The second and third row seats convert to table tops with built-in cupholders. Lift up on the seatback release lever and fold seatback forward. Seatback release lever location...
Page 200 Adjustable Rear Seating Table and built-in cupholders on the fold-down seatback RWARNING You should never place hard items such as coffee mugs or drinking glasses on the table-top seats when the vehicle is moving. Any item can become a projectile inside a vehicle involved in a collision.
Page 201: Electronic Sound Systems
Electronic Sound Systems Audio Systems Your vehicle has one of four audio systems depending upon which options you selected.
Page 206 Radio Controls NOTE: The antenna will be in the up position when the radio is playing and in the down position when the radio is off or if a cassette or CD (if equipped with CD changer) is playing. How to turn the radio on and off Press the VOL-PUSH ON knob or the “AM/FM”...
Page 207 Electronic Sound Systems Using the “TUNE” button to select the tune function You can change the frequency up or down one increment at a time (FM changes in increments of 200 kHz; AM changes in increments of 10 kHz) by pressing the “TUNE” button. To change frequencies quickly, press and hold down either the right or left side of the “TUNE”...
Page 208 Press one of the memory preset buttons and hold the button until the sound returns. That station is now held in memory on that button. Follow the two steps above for each station memory preset button you want to set. NOTE: If the vehicle’s battery is disconnected, the Station Memory Preset buttons will need to be reset.
Page 209 Electronic Sound Systems Using the “BASS” and “TREB” buttons to adjust the tone balance and speaker output Push the top of the “BASS” button to increase the bass response and push the bottom of the “BASS” button to decrease the bass response.
Page 210 Cassette Tape Player Controls How to insert a tape Your cassette tape player is equipped with power loading. Once you insert a tape and push slightly (with the open edge to the right), the loading mechanism draws the tape the rest of the way in and play will begin after a momentary tape tightening process.
Page 211 Electronic Sound Systems Rewinding the tape To rewind the tape, press the “REW” button. The “ X ” display blinks while the tape rewinds. The radio will automatically begin playing until rewind is manually stopped (by pushing the “REW” button) or the beginning of the tape is reached.
Page 212 How to eject the tape To stop the tape and eject the cassette, press the “EJ” button. The radio will resume playing if the radio power is on. The tape cartridge can be ejected with radio power (and/or ignition) on or off. How to store the tape Press the “AM/FM”...
Page 213 Using a Ford Cassette Cleaning Cartridge to clean the tape player head after 10-12 hours of play will help maintain the best playback sound and proper tape operation.
Page 214 Ford CD Changer (If equipped) Ford CD Player The Ford Compact Disc Changer operates when the CD compatible or Supersound Audio System is on and a magazine with disc(s) is inserted. Handle the discs by their edges only. Be sure to read and follow all of the care and cleaning instructions under How to Take Care of and Clean Your CD Changer and Discs.
Page 215 Electronic Sound Systems NOTE: In some instances, the radio may have CD changer controls, even if there is no CD changer. The digital display on the radio shows the disc and track number. Indicators for compression on (“COMP”) and shuffle on (“SHUFFLE”) are also in the display.
Page 216 How to locate a selection on your CD Changer using Automatic Music Search Automatic Music Search allows you to quickly find a particular selection on the selected disc. Press the left ( b ) side of the “SEEK” button to locate a previous track or the right ( a ) side of the “SEEK”...
Page 217 Electronic Sound Systems Special Features of Your CD Player Compression The compression feature will bring soft and loud passages closer together for a more consistent listening level. To turn the compression on, press the “COMP” button. When on, the compression indicator (“C”) will appear in the display. Press the button again to turn off.
Page 218 How to Take Care of and Clean Your CD Changer and Discs To ensure the continued performance of your Ford Compact Disc Changer, carefully read the following precautions: Always handle the disc by its edge. Never touch the playing surface.
Page 219 CD format. Because of this, a new disc that is free of dust and scratches could be defective and may not play on your Ford Compact Disc Changer. If play does not begin after the CD button is pushed: Moisture may have condensed on the lenses within the unit.
Page 220 Rear Seat Radio Control Operation Rear seat radio controls How to turn the rear seat radio controls on and off Press memory preset buttons “3” and “5” simultaneously on the face of your radio to turn the rear seat radio controls on. A headphones symbol (j) will appear in the display when the rear seat controls are on.
Page 221 Electronic Sound Systems Using the “PROGRAM ADVANCE” button This button has different functions depending on the audio source. In radio mode, pressing this button will cycle through the memory presets for the given frequency band (AM, FM1, FM2). In the cassette mode, pressing this button will change tape sides.
Page 222 How to Use Your Steering Wheel Audio Controls (If equipped) If your vehicle is equipped with steering wheel audio controls, the controls are located on the inner right rim of the steering wheel. These controls duplicate some of the audio functions. How to adjust volume Press the up arrow button ( ) to increase the volume.
Page 223 Electronic Sound Systems If there is a building or large structure between the antenna and station, some of the signal “bends” around the building, but certain spots receive almost no signal. Moving out of the “shadow” of the structure will allow the station to return to normal.
Page 224 Servicing Your Audio System At Ford Audio, we stand behind our audio systems with a comprehensive service and repair program. If anything should go wrong with your Ford Audio System, return to your dealer for service.
Page 225: Driving Your Villager
Driving Your Villager Automatic Transaxle Operation Putting Your Vehicle in Gear Your vehicle’s gearshift lever is on the steering column. The OVERDRIVE OFF/ON button is located on the end of the gearshift lever. You can put the gearshift lever in any one of several positions.
Page 226 Please refer to the chapter titled Servicing Your Villager in this Owner Guide for instructions on checking and replacing fuses.
Page 227 Driving Your Villager Driving When to use D (Overdrive) Overdrive is the normal driving position. When the gearshift lever is placed in (D) Overdrive, and the Overdrive Off button has not been pressed, the vehicle will automatically upshift to second, third and fourth gears. The transaxle will shift into the correct gear when the right speed is reached.
Page 228 The transaxle will be in the “overdrive on” mode when the vehicle is started even if the O/D OFF mode was selected when the vehicle was last shut off. If your vehicle is on an extremely slippery surface, the Electronic Transaxle Control Module may receive a signal indicating a rapid increase or decrease in wheel speed.
Page 229 Driving Your Villager N (Neutral) In N (Neutral), the wheels of the transaxle are not locked. Your vehicle will roll freely, even on the slightest incline, unless the parking brake or brakes are on. Parking Always come to a complete stop before you shift into P (Park).
Page 230: Steering Your Vehicle
Steering Your Vehicle Your vehicle has power steering. Power steering uses energy from the engine to help steer your vehicle. If the amount of effort needed to steer your vehicle changes at a constant vehicle speed, have the power steering system checked. If the power steering system breaks down (or if the engine is turned off), you can steer the vehicle manually but it takes more effort.
Page 231 Driving Your Villager Four-Wheel Anti-lock Brakes The Anti-lock Brake System (ABS) prevents wheels from completely locking up by automatically releasing and re-applying the brakes. During ABS braking, slight brake pedal pulsations may be felt on the driver’s foot. These pulsations represent the rapid cycling of the ABS valves.
Page 232 Ford Motor Company has not found any negative effects of mobile radio transmitting equipment installed on vehicles with the ABS system providing that the radio is installed according to the radio manufacturer’s instructions. However, if you have had a mobile radio transmitter installed and the check ABS light...
Page 233 Driving Your Villager Applying the Brakes Apply the brake pedal evenly. Use the “squeeze” technique. Push on the brake pedal with a steadily increasing force. This allows the wheels to continue to roll while you are slowing down, which lets you steer properly. In the event of a sudden stop, do not pump the brakes.
Page 234 The parking brake RWARNING When parking, do not use the gearshift in place of the parking brake. Always set the parking brake fully and make sure that the gearshift is securely latched in Park (P). Turn off the ignition whenever you leave your vehicle.
Page 235 Driving Your Villager The parking brake is not designed to stop a moving vehicle, but you can use the parking brake to stop your vehicle in an emergency if the service brakes fail. However, since the parking brake does not stop your vehicle as quickly as the normal brakes, the stopping distance will increase greatly.
Page 236 Driving at High Speeds Ford Motor Company recommends obeying posted speed limits. RWARNING Driving too fast for conditions creates the possibility of loss of vehicle control. Driving at very high speeds for extended periods of time may result in damage to vehicle components.
Page 237 Driving Your Villager RWARNING The Anti-Lock Brake System may not prevent brake lock-up on extremely slippery surfaces. High water Do not drive through flooded areas unless you are sure that the water is below the bottom of the wheel hubs.
Page 238 The load capacities of your vehicle’s tires affect the GVWR or GAWR limitations. Using replacement tires with a higher weight limit than the originals does not increase GVWR or GAWR. Using lower capacity replacement tires may lower GVWR and GAWR limitations. RWARNING If the GVWR or the GAWR specified on the Safety Compliance Certification Label is exceeded, your vehicle...
Page 239: Vehicle Loading Information
Driving Your Villager Do not tow a trailer until your vehicle has been driven at least 500 miles (800 km). Vehicle Loading Information Your vehicle’s load capacity is designated by weight, not volume, so you cannot necessarily use all the available space.
Page 240 NOTE: The vehicle must not be loaded to both the front and rear GAWR because the GVWR will be exceeded. The GAWR of the front and rear axles exceed the GVWR when added together. There are no numbers on the sample Safety Compliance Certification Label shown.
Page 241 Gross Vehicle Weight Rating (GVWR) To avoid overloading your vehicle, never exceed the specified Gross Vehicle Weight Rating for your Villager. The GVWR is the maximum allowable weight of the vehicle when fully loaded including passengers, cargo and all equipment.
Page 242 When passenger car tires are installed on light trucks and multipurpose passenger vehicles, they are rated at a 10% lower load carrying capacity due to the differences in vehicle usages. With the tires inflated to the specified pressure, the total weight of your vehicle must not exceed the GVWR and GAWR specified on the Safety Compliance Certification Label.
Page 243 Driving Your Villager Calculating the Payload for Your Vehicle To know how much weight your vehicle can carry: Obtain the GVWR and GAWR from your Safety Compliance Certification Label. Safety Compliance Certification Label location Fill the fuel tank. Weigh your vehicle without cargo.
Page 244 Load Calculation — (Trailers) The trailer towing table shows the maximum allowable trailer weight and maximum GCWR for vehicles with and without the trailer towing package. For a particular vehicle, the allowable trailer weight may be lower depending upon the vehicle’s actual gross vehicle weight. (GVW is the weight of the vehicle including passengers, equipment, cargo.) You must determine the appropriate trailer weight for your...
Page 245 Driving Your Villager Trailer towing table If your vehicle exceeds the GVWR, remove cargo from your vehicle accordingly. If your vehicle exceeds either GAWR, shift the load or remove cargo accordingly. To determine actual GCW, weigh the total vehicle and trailer and also weigh the trailer separately to verify its weight.
Page 246 RWARNING Towing trailers beyond the maximum recommended gross trailer weight exceeds the limits of the vehicle and could result in engine damage, transaxle/axle damage, structural damage, loss of control, and personal injury. Preparing to Tow For your safety and for the good of your vehicle, use the right equipment for the type of trailer you tow.
Page 247 Driving Your Villager Trailer Brakes Separate trailer brakes are required on most trailers weighing over 1,500 lbs. (680 kg). RWARNING Do not connect a trailer’s hydraulic brake system directly to your vehicle’s brake system. Your vehicle may not have enough braking power and your chances of having a collision greatly increase.
Page 248 SAE J1239 specified connector one extension harness within the rear bumper If you need further assistance in wiring a trailer to your vehicle, contact your Ford or Lincoln-Mercury dealer. Driving While You Tow Be especially careful when driving while you tow a trailer.
Page 249 Driving Your Villager Allow more room for stopping with a trailer attached. Trailer brakes should be applied first, whether manually or automatically controlled, when approaching a stop. For an easy-to-operate vehicle/trailer combination, the trailer tongue load should be approximately 10-15% of the loaded trailer weight.
Page 250 To start, after being parked on a grade: Apply the main brake pedal with your foot and hold it. Start the engine. Shift the gearshift lever into gear and release the parking brake. Release the main brake pedal and move the vehicle uphill to free the wheel chocks.
Page 251: Roadside Emergencies
Roadside Emergencies Jump-Starting Your Battery Your vehicle’s battery may discharge if you leave the lights or any electrical equipment on after you turn the engine off. If this happens, you may be able to jump-start from a booster battery to start your vehicle. RWARNING The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes.
Page 252 RWARNING Batteries contain sulfuric acid which burns skin, eyes, and clothing. To avoid damaging your vehicle or your battery, and to avoid injury to yourself, follow these directions for preparing your vehicle to jump-start and connecting the jumper cables in the order they are given.
Page 253 Roadside Emergencies Connecting the jumper cables Connect one end of the first jumper cable to the positive (+) terminal of the discharged battery. (You can connect either jumper cable to the positive (+) terminal, as long as you use the same cable for both positive terminals.) Most jumper cables have a red cable and a black cable.
Page 254 Sequence for connecting jumper cables...
Page 255: Changing A Flat Tire
Remove the other end of the positive (+) cable from the discharged battery. If you need to replace your battery, see Battery in the Servicing Your Villager chapter. Changing a Flat Tire If you get a flat tire while you are driving, do not apply the brake heavily.
Page 256 The Temporary Spare Tire Your vehicle has a temporary spare tire (unless you ordered the optional full-size spare tire). This spare tire is smaller than a regular tire and is designed for emergency use only. Use it only when you get a flat tire and replace it as soon as you can. This spare tire is marked with the words TEMPORARY USE ONLY so that you can easily identify it.
Page 257 Roadside Emergencies Spare Tire Location The spare tire is stored underneath your vehicle. To remove the spare tire: Open the liftgate and find the plastic hex nut cover in the carpeting of the cargo area. Lift the cover to expose the hex nut.
Page 258 The spare tire in the lowered position Continue to turn the hex nut counterclockwise until the spare tire retainer can be seen for removal. Remove the retainer from the center of the wheel. It may be necessary to lift one end of the tire to disengage the retainer. Removing the spare tire retainer...
Page 259 Roadside Emergencies Stowing the spare tire To raise the tire to the stowed position, lay the tire on the ground with the inboard side facing up. Install the retainer through the wheel center and slide the tire under the vehicle. Fit the hex-shaped end of the wheel lug wrench over the hex nut in the floor of the cargo area.
Page 260 RWARNING To prevent the vehicle from moving when you change a tire, be sure the parking brake is set, then block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) to the tire being changed. RWARNING If the vehicle slips off the jack, you or someone else could be seriously injured.
Page 261 Roadside Emergencies Jack storage location Insert the tapered end of the jack handle behind the wheel cover of the tire to be changed and gently pry it off. When you want to replace the wheel cover, simply align the valve stem to the slot in the cover and press it back on.
Page 262 Removing the wheel cover If you have the optional cast-aluminum wheel covers, remove the wheel cap to gain access to the lug nuts. Insert the tapered end of the jack handle behind the notch in the wheel cap and gently pry it off. To replace it, press it back on. You must line up the raised circle on the back of the wheel cap with the indented area on the wheel in order to press the wheel cap on.
Page 263 Roadside Emergencies Removing the optional wheel cap Fit the hex-shaped end of the lug wrench over the wheel lug nuts and loosen them one-half turn (counterclockwise). Do not remove the wheel lug nuts until you raise the tire off the ground.
Page 264 The notches for the jack Placing the jack...
Page 265 All of these tools are needed to jack up a vehicle. NOTE: If Ford Accessory Running Boards have been installed, use the jack adapters supplied with the running boards as described on the inside of the jack...
Page 266 The jack and handle assembly Turn the lug nut wrench (attached to the jack handle) clockwise to raise the vehicle off the ground. Remove the wheel lug nuts with the lug nut wrench. Remove the flat tire and replace it with the spare tire. Place the wheel lug nuts on the spare tire.
Page 267 Roadside Emergencies Lug nut tightening sequence The lug nuts should be tightened to 72—87 ft-lb (98—118 N m). RWARNING Using wheels or lug nuts different than the original equipment could damage the wheel or mounting system. This damage could allow the wheels to come off while the vehicle is being driven.
Page 268 Storing the jack Make sure the lug wrench is secured back into the tool kit and store it next to the jack. Unblock the wheels. Retighten the lug nuts to the specified torque at 500 miles (800 km) of operation, after any wheel change, or any time the lug nuts are loosened.
Page 269: Towing Your Vehicle
If you need to have your vehicle towed, contact a professional towing service or, if you are a member, your roadside assistance center. DO NOT TOW YOUR VILLAGER WITH SLINGBELT EQUIPMENT. Ford Motor Company has not developed or approved a T-hook sling-type procedure. Use wheel lift or...
Page 270 Towing the vehicle When calling for a tow truck, tell the operator what kind of vehicle you have. A towing manual is available from Ford Motor Company for all authorized tow truck operators. Have your tow truck driver refer to this manual for the proper...
Page 271: Customer Assistance
To purchase Roadside Assistance coverages beyond this period (available through Ford Auto Club in the United States or Ford and Lincoln-Mercury dealers in Canada), contact your Ford or Lincoln-Mercury dealer. Additional Roadside Assistance coverage is unavailable in Puerto Rico and the Virgin Islands.
Page 272 This section tells you how to get service or maintenance for your vehicle. Service/Maintenance Concerns (U.S. or Canada) Ford recommends taking your vehicle to your selling dealer who wants to ensure your continued satisfaction. You may, however, take your vehicle to any authorized Ford or Lincoln-Mercury dealer.
Page 273 If you live in the U.S. and have any questions or concerns that the dealership cannot answer, contact the Customer Assistance Center. To process your request, the Ford Customer Assistance Center needs the following information: your telephone number(s) (both business and home)
Page 274 The Dispute Settlement Board is: an independent, third-party arbitration program for warranty disputes available free to owners and lessees of qualifying Ford Motor Company vehicles The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or discontinue this service without notice and without incurring obligations.
Page 275 How does the Board Work? The Board consists of: three consumer representatives a Ford or Lincoln/Mercury dealer Consumer candidates for Board membership are recruited and trained by an independent consulting firm. Dealers are chosen because of their business leadership qualities.
Page 276 Your dealership and a Ford Motor Company representative are asked to submit statements at this time. To review your case properly, the Board needs the following information: legible copies of all documents and maintenance or repair orders relevant to the case...
Page 277: Customer Assistance
The Board also provides a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on the dealer and Ford, but not on consumers who may elect to pursue other remedies available to them under state and federal law.
Page 278: Reporting Safety Defects
However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in Washington, D.C. area) or write to: NHTSA, U.S.
Page 279 Mediation/Arbitration Program In those cases where you continue to feel that the efforts by Ford and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates in an impartial third-party mediation/arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP).
Page 280 CAMVAP decisions are fast, fair and final as the Arbitrator’s award is binding on both you and Ford of Cananda. CAMVAP services are available in all territories and provinces, except Quebec. For more information, without charge or obligation, call your CAMVAP Provincial Administrator directly at 1-800-207-0685.
Page 281 Middle East, contact the nearest Ford dealership. If the dealership cannot help you, contact: If you are in other foreign countries, contact the nearest Ford dealership. If the dealership cannot help you, they can direct you to the appropriate Ford affiliate office.
Page 282: Accessories
Accessories Ford Accessories for Your Villager Ford has many fine products available from your dealer to clean your vehicle and protect its finishes. For best results, use the following, or products of equivalent quality: Many accessories for your vehicle are available through your local authorized dealer.
Page 283 Protection and Appearance Equipment Aero Running Boards Carpeted Floor Mats Door Edge Guards Cleaners, Waxes and Polishes Front End Cover Front End Mini Cover Lubricants and Oils Molded Running Boards Side Window Shields Soft Luggage Cover Protection and Appearance Equipment (Continued) Styled Wheel Protector Locks Super Seal Fabric Protector (U.S.
Page 284 In addition, to insure continued compliance with the FCC’s requirements, RF devices must not be modified or changed in a manner not expressly approved by Ford Motor Company.
Page 285 5 watts or less, ordinarily will not affect vehicle operation.) NOTE: Because Ford has no control over the operation or manufacture of such systems or their installation, Ford cannot assume responsibility for any adverse effects or...
Page 287 Accessories...
Page 289: Servicing Your Villager
Servicing Your Villager Service Made Easy Ford has two goals for servicing your vehicle. When we can, we design parts that do not need to be serviced. We want to make servicing your vehicle as easy as possible. To help you: We highlight do-it-yourself items in yellow in your engine compartment so that you can find them easily.
Page 290 Use only recommended fuels, lubricants, fluids, and service parts that meet Ford Motor Company specifications. Motorcraft parts are designed and built to provide the best performance in your vehicle. Using these parts for replacement is your assurance that Ford-built quality stays in your vehicle.
Page 291 Servicing Your Villager If you plan to work under the hood while the engine is off: WARNING Set the parking brake and make sure the gearshift is securely latched in P (Park). This will prevent your vehicle from moving unexpectedly.
Page 292 Opening the Hood Pull the hood release handle, located below the fuse panel door. Hood release handle location Go to the front of the vehicle and release the hood latch under the hood in the front center of the vehicle.
Page 293 Servicing Your Villager Lift the hood and release the prop rod from its retaining clip. Place the end of the prop rod in the prop rod hole provided on the underside of the hood. The hood latch and prop rod...
Page 294: Engine Compartment
To close the hood: Remove the prop rod from the slotted hole in the hood. Place the rod in its retaining clip and close the hood with enough force to make it latch. Be sure to oil the hood latch every six months to maintain smooth operation.
Page 296 Cleaning the Engine A clean engine is more efficient because a buildup of grease and dirt acts as an insulator, keeping the engine warmer than normal. Extreme care must be used if a power washer is used to clean the engine. The high pressure fluid could penetrate sealed parts and assemblies causing damage or malfunctions.
Page 297: Servicing Your Villager
Servicing Your Villager Filling the Fuel Tank Removing the tethered fuel cap Open fuel door on driver’s side of vehicle. Follow the fuel cap removal instructions and use caution to minimize the possibility of fuel spraying when you unscrew the cap.
Page 298 NOTE: If you replace your fuel cap with an aftermarket fuel filler cap, the customer warranty may be void for any damage to the fuel tank and/or fuel system. A venting fuel tank is not an abnormal condition. It may be caused by: too volatile a fuel for the weather conditions.
Page 299 Servicing Your Villager Replace the fuel cap tightly when you are finished. Turn it clockwise until you hear at least three clicks. The ratcheting mechanism allows the fuel cap to be sealed without overtightening. Push the fuel door closed. Choosing the Right Fuel Use only UNLEADED FUEL.
Page 300 Gasolines for clean air Ford approves the use of gasolines to improve air quality, including reformulated gasolines that contain oxygenates such as a maximum of 10% ethanol or 15% MTBE. There should be no more than 5% methanol with cosolvents and additives to protect the fuel system.
Page 301 Servicing Your Villager Safety Information Relating to Automotive Fuels WARNING Automotive fuels can cause serious injury or death if misused or mishandled. Turn vehicle off when refueling Do not smoke when refueling. Fuels are extremely flammable. Do not siphon any fuel by mouth.
Page 302 Running Out of Fuel NOTE: Avoid running out of fuel because this situation may have an adverse effect on modern powertrain components. You may need to crank the engine several times before the fuel system starts to pump fuel from the tank to the engine. Fuel Economy Fuel economy is an estimate of the efficiency of your vehicle, and can be calculated as Miles Per Gallon (MPG) or Liters Per...
Page 303 Servicing Your Villager Comparisons With Environmental Protection Agency (EPA) Fuel Economy Estimates EPA fuel economy figures are obtained from laboratory tests under simulated road conditions and may not reflect the actual conditions you experience or your style of driving. The EPA fuel economy estimate is not a guarantee that you will achieve the fuel economy shown.
Page 304 Engine Oil Recommendations We recommend using Motorcraft oil or an equivalent oil meeting Ford Specification WSS-M2C153-F and displaying the American Petroleum Institute CERTIFICATION MARK on the front of the container. The API Certification Mark Never use: “Non-Detergent” oils Oils labeled API SA, SB, SC, SD, SE, SF or SG...
Page 305 Servicing Your Villager Selecting the right viscosity for your climate Synthetic engine oils which are CERTIFIED and of the preferred viscosity may be used in your engine. The engine oil and oil filter must still be changed according to the maintenance schedule.
Page 306 Wipe the dipstick clean and put it back into position, making sure it is fully seated. Engine oil dipstick Carefully pull the dipstick out again. If the oil level is below the “L” line, add engine oil as necessary. If the oil level is beyond the letter “H,”...
Page 307 Servicing Your Villager Changing the Engine Oil and the Oil Filter Refer to the Maintenance Schedule and Record booklet for recommended intervals. Follow these directions to change the engine oil and oil filter: Turn the engine off after it has warmed up.
Page 308: Engine Coolant
Engine Coolant Checking the Engine Coolant NOTE: Be sure to read and understand Precautions When Servicing Your Vehicle at the beginning of this chapter. Your vehicle’s engine coolant protects the engine from overheating in the summer and from freezing in the winter. Check the level of the engine coolant at least once a month, but preferably each time you stop for fuel.
Page 309 Servicing Your Villager Adding Engine Coolant Engine coolant recovery reservoir WARNING Do not put engine coolant in the container for the windshield washer fluid. When the engine is cool, add a 50/50 mixture of engine coolant and water to the engine coolant recovery reservoir — DO NOT ADD DIRECTLY TO THE RADIATOR.
Page 310 Ford Specification ESE-M97B44-A. Ford Premium Engine Coolant is an optimized formula that will protect all metals and rubber elastomers used in Ford cooling systems for 4 years or 50,000 miles (80,000 km). Do not use alcohol or methanol antifreeze or any engine coolants mixed with alcohol or methanol antifreeze.
Page 311 Ford Motor Company recommends that Ford and Lincoln-Mercury dealers use recycled engine coolant produced by Ford-approved processes. Not all coolant recycling processes produce coolant which meets Ford specification ESE-M97B44-A, and use of such coolant may harm engine and cooling system components.
Page 312: Air Filter
Engine Coolant Drain and Flush To have your engine coolant drained, see your Ford dealer or refer to the procedure in the Service Manual. Air Filter Air filter housing The air filter should not be cleaned and reused. Replace it according to the maintenance intervals shown in the Maintenance Schedule and Record booklet.
Page 313 Servicing Your Villager Windshield Washer Fluid and Wipers Washer Fluid Check the level of the windshield washer fluid every time you stop for fuel, or when the warning light indicates low washer fluid. The reservoir for washer fluid is located in the engine compartment.
Page 314 Use specially formulated windshield washer fluid rather than plain water, because specially formulated washer fluids contain additives that dissolve road grime. For safety reasons, washer fluids containing an appropriate antifreeze such as methanol should be used in freezing weather (temperatures below 32˚F [0˚C]).
Page 315 Servicing Your Villager Wiper blade replacement If the wipers still do not work properly after you clean them, you may need to replace the wiper blade assembly. When replacing the wiper blade assembly always use a Motorcraft part or equivalent.
Page 316 Tires Look at your tires each time you fill your fuel tank. If one tire looks lower than the others, check the pressure in all of them. Always follow these precautions: Keep your tires inflated to the recommended pressures. Stay within the recommended load limits. See Driving with a heavy load in the Index.
Page 317 Servicing Your Villager Tire Inspection and Maintenance Inspect the tire treads, and remove stones, nails, glass or other objects that may be wedged in the tread grooves. Check for holes or cuts that may permit air to leak from the tire, and make the necessary repairs.
Page 318 After each rotation, adjust individual tire pressure as specified on the Tire Pressure Decal. Tighten wheel lug nuts to the required torque specification and retighten again after 500 miles (800 km). If your vehicle has the optional full-size spare tire, you may rotate the spare tire into the rotation pattern.
Page 319 WARNING Make sure that all replacement tires are of the same size, type, load-carrying capacity, and tread design (e.g. “All Terrain”, etc.), as originally offered by Ford. WARNING Failure to follow these precautions may adversely affect the handling of the vehicle and make it easier to lose control and roll over.
Page 320 Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation — Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it.
Page 321 The information on braking performance and tire quality grading found in the “Ford Motor Company Passenger Car Consumer Information” pamphlet (FPS 12024-92) also applies to the Villager. This publication is available from your dealer.
Page 322 Snow Tires and Chains The tires on your vehicle have all-weather treads that provide traction in rain or snow. However, during the winter months in some climates, you may need to use snow tires and occasionally chains for your tires. WARNING When using snow tires, make sure they are the same size and grade as the tires you normally use on your vehicle.
Page 323 Servicing Your Villager Cleaning the Wheels Wash the wheels with the same detergent you use to wash your vehicle’s body. Do not use acid-based wheel cleaners, steel wool, abrasives, fuel, or strong detergents. These substances will damage protective coatings. Use tar and road oil remover to remove grease and tar.
Page 324 Help Us Protect Our Environment Ford Motor Company strongly recommends that used lead-acid batteries be returned to an authorized recycling facility for disposal. Battery recycling symbol...
Page 325: Automatic Transaxle Fluid
Servicing Your Villager WARNING To protect yourself when charging a battery, always shield your face and eyes. Make sure that you can breathe fresh air. WARNING Batteries contain sulfuric acid which burns skin, eyes, and clothing. If the acid touches someone’s skin, eyes, or clothing, immediately flush the area with water for at least 15 minutes.
Page 326 NOTE: If the vehicle has been operated for an extended period at high speeds or in city traffic during hot weather, or if it has been pulling a trailer, the engine should be turned off for about 30 minutes to allow the fluid to cool before checking.
Page 327 Servicing Your Villager Automatic transaxle fluid dipstick Adding Automatic Transaxle Fluid The fluid type is stamped on the dipstick. Before adding any fluid, be sure that the correct type will be used. Add fluid in 1/2 pint (0.25 liter) increments through the filler tube to bring the level to the correct area on the dipstick.
Page 328 If the fluid is low, carefully clean and remove the filler cap from the reservoir. Fill the reservoir to the MAX line with Ford High Performance DOT 3 Brake Fluid C6AZ-19542-AA or DOT 3 equivalent fluid meeting Ford specification ESA-M6C25-A.
Page 329: Power Steering Fluid
Servicing Your Villager Brake fluid master cylinder reservoir Power Steering Fluid Check the level of the power steering fluid at least twice a year (i.e., every Spring and Fall). Checking and Adding Power Steering Fluid Start the engine and let it run until the power steering fluid reaches normal operating temperature.
Page 330 Refill Capacities, Motorcraft Parts, and Lubricant Specifications later in this chapter. Use only power steering fluid that meets Ford Specification ESW-M2C33-F, such as Ford Premium Power Steering Fluid, E6AZ-19582-AA or an equivalent Type F Automatic Transaxle Fluid with a Ford registration number (an 8-digit number beginning with “2P”...
Page 331 Once you have determined which fuses or circuit breakers to check, follow the procedures under Checking and replacing fuses or Checking and replacing circuit breakers later in this chapter. NOTE: Fuse links should only be repaired by your Ford or Lincoln-Mercury dealer.
Page 332 Checking and Replacing Fuses If you need to check a fuse, find the fuse panel for the electrical system, which is located under the instrument panel, and follow these steps: To remove the fuse panel cover, pull down on the fuse panel cover handle.
Page 333 Servicing Your Villager On the fuse panel cover, find the number of the fuse you want to check. The diagram on the cover tells you where to locate the fuse on the panel. The fuse panel cover...
Page 335 Servicing Your Villager...
Page 336 Check the fuse to see if it is blown. Look through the clear side of the fuse to see if the metal wire inside is separated. If it is, the fuse is blown and should be replaced. Fuse puller tool and fuse...
Page 337 Servicing Your Villager Use the fuse puller tool to remove the blown fuse and replace the fuse with one that has the right amperage rating (see the fuse panel cover for amperage ratings). WARNING Always replace a fuse with one that has the specified amperage rating.
Page 338 Engine Compartment Main Fuse Panel Engine compartment main fuse panel...
Page 339 Servicing Your Villager...
Page 340 Circuit Breakers If you need to check a circuit breaker that is on the fuse panel, see Fuses, checking and replacing in the Index to find out how to locate the fuse panel. Since you need diagnostic equipment to check whether a circuit breaker works and such equipment comes with instructions, we do not discuss how to check circuit breakers.
Page 341 Servicing Your Villager If you replace a circuit breaker, use one with the same amperage rating. To remove a circuit breaker mounted by the fuse panel, grip it with your finger and thumb and pull it straight out of its socket.
Page 342 Lights and Bulb Replacement It is a good idea to check the operation of the following lights frequently: headlamps high-mount brakelamp tail lamps brakelamps hazard flasher turn signals license plate lamp The alignment of your headlamps should be checked if: oncoming motorists frequently signal you to turn off your vehicle’s high beams when you do not have the high beams the headlamps do not seem to give you enough light to see...
Page 343 Servicing Your Villager Headlamp Bulb The headlamps on your vehicle use replaceable bulbs. When the lamp burns out, simply replace the bulb, rather than the whole lamp. WARNING Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass.
Page 344 The headlamp bulb assembly Remove the bulb retaining ring by turning it counterclockwise 1/8 of a turn to free it from the socket. Then slide the ring off the plastic base. Keep the ring. You must use it again to hold the new bulb in place.
Page 345 Servicing Your Villager Removing the headlamp bulb retaining ring Carefully remove the bulb assembly from its socket by gently pulling it rearward without turning. Do not touch the bulb with your skin or you could shatter the bulb. Always grasp the bulb assembly from the plastic base.
Page 346 Headlamp bulb replacement Installing the headlamp bulb With the flat side of the bulb’s plastic base facing upward, insert the glass end of the bulb into the socket. You may need to turn the bulb left or right to line up the grooves in the plastic base with the tabs in the socket.
Page 347 Servicing Your Villager Turn the headlamps on and make sure that they work properly. If the headlamp was correctly aligned before you changed bulbs, you should not need to align it again. Replacing the Bulbs There are several different types of replacement bulbs for your vehicle.
Page 348 Bulb locations...
Page 349 Servicing Your Villager Bulb replacement chart...
Page 351 Servicing Your Villager...
Page 353 Servicing Your Villager...
Page 355 Servicing Your Villager...
Page 356: Emission Control System
Emission Control System Your vehicle is equipped with a catalytic converter which enables your vehicle to comply with applicable exhaust emission requirements. WARNING Exhaust leaks may result in the entry of harmful and potentially lethal fumes into the passenger compartment. Under extreme conditions excessive exhaust temperatures could damage the fuel system, the interior floor covering, or other vehicle components, possibly causing a fire.
Page 357 In general, maintenance, replacement, or service of the emission control devices or systems in your new Ford Motor Company vehicle or engine may be performed at your expense by any automotive repair establishment or individual using automotive parts equivalent to those with which your vehicle or engine was originally equipped.
Page 358 Do not drive your vehicle if it does not operate properly. See your dealer if the engine runs on for more than five seconds after you shut it off or if it misfires, surges, stalls, or backfires. Information about your vehicle’s emissions control system is on the Vehicle Emission Control Information decal located on or near the engine.
Page 359 Servicing Your Villager Start the engine. Drive or idle (in neutral) the vehicle for 4 minutes. Idle the vehicle in drive for 40 seconds. Accelerate the vehicle to 45 mph (70 km/h) at 1/4 to 1/2 throttle for 10 seconds.
Page 360 Refill Capacities, Motorcraft Parts, and Lubricant Specifications...
Page 361 Servicing Your Villager Motorcraft Parts...
Page 362 Lubricant Specifications...
Page 363: Vehicle Storage
Servicing Your Villager Vehicle Storage Maintenance Tips If you plan on storing your vehicle for an extended period of time (60 days or more), refer to the following maintenance recommendations to keep your vehicle in good operating condition. General Store your vehicle in a dry, ventilated place.
Page 364 Ford Gas Stabilizer should be added whenever actual or expected storage periods exceed 60 days. Follow the instructions on the label. The vehicle should then be operated at idle speed to circulate the additive throughout the fuel system.
Page 365 Servicing Your Villager Brakes Make sure the brakes and parking brake are fully released. Tires Maintain recommended air pressure. Miscellaneous Make sure all linkages, cables, levers and clevis pins under the vehicle are covered with grease to prevent rust. Lubricate working parts to prevent corrosion.
Page 367: Quick Index
Quick Index...
Page 377: Index
Index ABS warning light (see Anti-lock brake system) ..70 Accessory position on the ignition... . . 57 Additives, engine oil ....Air bag supplemental restraint system and child safety seats .
Page 378 Automatic transaxle driving with ....fluid, adding ....331, 333 fluid, checking .
Page 379 Index Brakes (continued) new brake linings ....noise ..... . 234, 236 parking .
Page 380 Chime headlamps on ....key in ignition ....safety belt .
Page 381 Cruise control (see Speed control) ... . Customer Assistance Centre, Ford of Canada ..Dashboard (see Instrument panel) ... . . 89 Daytime running light system .
Page 382 Electrical system circuit breakers ....fuses ..... . 337–338 relays .
Page 383 Flat tire ......Ford Dispute Settlement Board ... . .
Page 384 Ford of Canada Customer Assistance Centre ..Foreign registration ....French owner guides, how to obtain ...
Page 385 Index Gas cap (see Fuel cap) ....Gas mileage (see Fuel economy) ..305, 308 Gasoline (see Fuel).
Page 386 Hazard flashers ....Headlamps aiming ..... . . bulb specification .
Page 387 Index Instrument panel lighting up panel and interior ... . location of components ....89 Interval wipers .
Page 388 Lights, warning and indicator air bag ......anti-lock brakes (ABS) ....brake .
Page 389 Index Octane rating ..... Odometer description ..... . 79 trip odometer .
Page 390 Radio (see Electronic sound systems) ..Rear window ..... washer reservoir ....Relays .
Page 391 Index Safety restraints (continued) maintenance ..... 23 proper use ..... . replacement.
Page 392 Spark plugs, specifications ....Special driving conditions ....Specification chart, lubricants ....Speed control accelerating.
Page 393 Index Tires (continued) inspection and maintenance ... . . replacing ..... . rotating .
Page 394 Used engine oil, disposal....296, 333 Variable interval wipers ....Vehicle Identification Number (VIN) ..277, 283 Vehicle loading, calculating the load .
Page 395 Index Windows power windows, operating ....Windshield, washing ....Windshield washer fluid and wipers checking and adding fluid .
Page 396: Service Station Information
Service Station Information...

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