TABLE OF CONTENTS SERVICING INSTRUCTIONS EPLACEMENT OF ARTS ENERAL CCESS - Removing the front panel - Removing the sealed chamber front cover - Removing the side panels CCESS TO THE OMBUSTION HAMBER - Removing the combustion cover - Removing the burner and jets - Removing the electrodes - Removing the heat exchanger - Removing the air pressure switch...
2. The control panel moves downward and when pulled forward, SERVICING INSTRUCTIONS rotates on two lateral hinges; the panel stays in a semi- horizontal position, which allows access to the inner parts of To ensure efficient safe operation, it is recommended that the the boiler (F .
1.2.2 Removing the sealed chamber front cover 1.2.3 Removing the side panels 1. Remove the screws “C” (F . 1.6); 1. Remove the four screws “D” for each side panel (F .1.8); 2. Lift the sealed chamber front cover from the locating pins 2.
CCESS TO THE OMBUSTION HAMBER 1.3.1 Removing the combustion cover 1. Remove the screws “E” (F . 1.10); 2. Lift off the combustion cover. Fig. 1.12 1.3.3 Removing the electrodes Before carrying out this procedure, unscrew and slide the burner forward (see previous section). 1.
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1.3.4 Removing the main heat exchanger . 1.15 1. Drain the boiler of water; 2. Remove the overheat thermostat sensor, D.H.W. sensor and heating sensor “I” (F . 1.17); 3. Release the four connection nuts “J” connecting the exchanger to the flow and return pipes (F .
1.3.5 Removing the air pressure switch 1.3.6 Removing the fan 1. Disconnect the electrical connections “K” and silicone 1. Disconnect electrical connections “N” and silicone pipe “O” pipes “L” from their connection points (F . 1.20); .1.23); 2. Remove screws “M” on the top of the sealed chamber 2.
ERVICING AND EMOVAL OF THE ALVE Setting the minimum and the maximum power of the boiler 1.4.1 Setting the gas pressures 1. Check that the supply pressure to the gas valve is a minimum of 20 mbar for natural gas. 2.
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Regulating the heating power for natural gas (G20) model 23 CG010A Regulating the heating power for butane gas (G30) model 23 CG011A Regulating the heating power for propane gas (G31) model 23 CG012A ABLE 2.78 2.02 Kg/h 2.00 Kg/h 1.16 0.87 Kg/h 0.85 Kg/h 28 mbar...
1.4.2 Removing the spark generator 1. Disconnect ignition leads “S” by pulling upward . 1.27); 2. Remove the screw “T” (F . 1.28); 3. Remove the spark generator by pulling forward from the gas valve (F . 1.29). Soft-light Max Heating Adjustment Adjustment .
1.4.3 Removing the gas valve CCESS TO THE ATER IRCUIT Important! Before removing the gas valve, ensure the gas Important! Before any component is removed, the boiler supply is turned off. must be drained of all water. 1. Disconnect all the cables from the solenoid and 1.5.1 Removing the pump pressure switch modureg;...
1.5.2 Removing the safety valve 1.5.3 Removing the automatic air vent 1. Unscrew valve top “Y” (F . 1.35); 1. Disconnect the discharge pipe work from below the 2. Remove valve complete with float (F 1.36). boiler; 2. Unscrew and remove the valve “X” (F .
1.5.7 Removing the overheat thermostat 1.5.9 Removing the D.H.W. temperature sensor (N.T.C.) 1. Disconnect overheat thermostat electrical 1. Pull off the electrical connector and unscrew the sensor connections “J1” (F . 1.48); probe using a suitable spanner (F . 1.52). 2.
1.5.10 Removing the D.H.W. flow switch CCESS TO THE ONTROL YSTEM 1. Unplug the electrical connector “M1” (F . 1.59); Important! Isolate the electrical supply to the boiler before 2. Release the retaining clip “N1” and remove the D.H.W. accessing the control panel. flow switch.
1.6.2 Removing the time clock 1.6.3 Removing the P.C.B. 1. Disconnect the electrical connections “P1” from the 1. Isolate electricity; clock (F . 1.56); 2. Remove the inspection cover from the reverse of the 2. Remove screws “Q1” (F . 1.57); control panel;...
FAULT FINDING It is possible to detect and correct any defect by using the standard fault AULT INDING UIDE finding diagrams described in this chapter. CHARTS...
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IS THE PUMP RUNNING? POWER TO THE PUMP? 1 - Check system pressure 2 - Check pump cable. 3 - Check/replace P.C.B 1 - Check that the pump is not stuck 2 - Release/replace pump...
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IS THE FAN RUNNING? BOILER 1 - Reset the boiler SHUTDOWN? 1 - Check/replace air INTERNAL pressure switch P.C.B. PROTECTIONS 2 - Check if reset button ACTIVATED? is jammed 3 - Check/replace flame detection electrode 1 - Check/replace connection cable POWER 2 - Check/replace P.C.B.
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IS THE AIR PRESSURE SWITCH ACTIVATED? CHECK P 0.55mbar P ON AIR 1 - Check/replace A.P. switch PRESSURE TEST POINT 1 - Check exhaust/air intake P 0.55mbar 2 - Check venturi & tubes 3 - Check fan efficiency/replace DOES POWER THE SPARK 1 - Check/replace cable TO SPARK...