Summary of Contents for Frymaster Ultimate Electric Series
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Frymaster/Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $28.00 24-Hour Service Hotline 1-800-551-8633 819-5981 JUNE 2003...
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Please read all sections of this manual and retain for future reference. This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.
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The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day.
Ultimate Electric Series Fryers Service & Parts Manual TABLE OF CONTENTS SERVICE PROCEDURES General Replace Computer/Controller Replace Interface Board Replace Transformer Replace Temperature Probe Replace Heating Element Replace High-Limit Replace Frypot Replace Contactor (Latching or Heating) 1.10 Built-in Filter System Service Procedures 1.11 Basket Lift Service Procedures...
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Ultimate Electric Series Fryers Service & Parts Manual TABLE OF CONTENTS (CONT.) PARTS LIST Accessories Basket Lift Assembly (Modular) and Related Components Cabinetry and Related Components 2.3.1 EH1721 & 18UE Electric 2.3.2 KFC18E Electric 2.3.3 Door Components – Spring-Loaded Door Pins 2.3.4...
CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frymaster/Dean Ultimate Electric fryer, you must disconnect the electrical power supply. When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate reassembly.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.3 Replace Interface Board 1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Computer/Controller. 2. Unplug wire harness from the interface board (arrow). Remove all wiring from the terminals of the interface board, ensuring that each wire is marked for reattachment.
1. Unplug fryer from the electrical source. 2. Drain the cooking oil from the frypot. 3. Remove the fryer from the exhaust hood to gain access to the rear of the fryer. 4. Remove the screws from the back cover(s).
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ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.5 Replace Temperature Probe (cont.) 6. Disconnect the wire harness containing the probe wiring (arrows). It may be necessary to remove the wire ties. 7. Use a pin-pusher (P/N 806-4855 or P/N 807- 0928—see Section 1.7) to remove the red and...
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ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.5 Replace Temperature Probe (cont.) 10. Thread the new probe wire through the hole in tilt plate. Place the new temperature probe assembly onto the element and secure with the bracket and screws removed earlier. Clip the probe onto the rear of the element (arrow) in two places.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.6 Replace Heating Element 1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7. 2. Unplug the element connectors for the element being removed (right element- 6-pin harness connector; left element- 9-pin harness connector).
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ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.6 Replace Heating Element (cont.) 5. Remove the element clamps and hardware before removing mounting-screws and nuts on the defective element. Remove all wire- ties securing element wiring, and then remove element from frypot.
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ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.6 Replace Heating Element (cont.) 10. When replacing the left element (as viewed from the rear of the fryer), use the 9-pin connector, inserting the leads from the replacement element. Ensure the pin numbers match the numbers of the defective element wires.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7 Replace High-Limit 1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-4. 2. Disconnect the wire harness containing the high-limit wires. 3. Use a pin-pusher (P/N 806-4855 or P/N 807- 0928) to remove the two high-limit wires from the wire harness connector (arrows).
3. Perform Procedure 1.7, Replace High-Limit, Steps 1-4. 4. Disconnect the element wire harnesses. 5. Remove the screws securing the capping piece from the fryer. Remove the capping piece and set aside. 6. If the fryer has a built-in filtration system, remove all the plumbing from the frypot, including oil-return and drain plumbing.
O-rings on the supply line connection are present and in good condition. Missing or worn O-rings allow the pump to take in air, decreasing its efficiency. In addition, oil leaks into the fryer and on the floor each time a frypot is filtered. Remove contactor-mounting screws after removing all wiring from the contactor (circles).
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ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.10 Built-in Filter System Service Procedures (cont.) If the pump motor overheats, a circuit breaker will trip and the motor will not start until the breaker is reset. If the pump motor does not start, press the white reset button located under the component box, inside the cabinet.
1.11 Basket Lift Service Procedures Ultimate Electric Series fryers may optionally be equipped with automatic basket lifts to ensure uniform cooking times. Electric fryers can be equipped with "modular" or "bell-crank" basket lifts.
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ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.11 Basket Lift Service Procedures (cont.) Simplified Schematic 1 or 4 Basket Lift Relay To computer/controller via interface board When the product button is pushed on the computer/controller, current flows through a coil in the basket lift relay, causing the lower circuit to be activated.
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ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.11 Basket Lift Service Procedures (cont.) BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem.
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ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.11 Basket Lift Service Procedures (cont.) Ultimate Electric Series fryers, used to cook large amounts of bone-in chicken in a single drop, are equipped with bell-crank style basket lifts. Two components, a cam and bell crank, are connected to the basket lift arm by a flat metal link.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.12 Electric Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter. Meter Setting 12 VAC Power 24 VAC Power...
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.13 Probe Resistance Chart Use the chart below when testing temperature probes and probe circuits for proper operation. Probe Resistance Chart OHMS OHMS 1059 1204 1070 1216 1080 1226 1091 1237 1101...
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To Basket Lift WHT 70C WHT 3C WHT 4C BLK 6C BLK 5C 120V BRN 40C BLK 2C WHT 1C YEL 12C BLK 71C BLU 28C BLU 29C RED 73C HIGH LIMIT THERMOSTAT PUR 75C RED 34C WHT 33C BLU 37C RED 35C RED 32C BLU 60C...
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To Basket Lift WHT 70C WHT 3C WHT 4C BLK 6C BLK 5C 208V BRN 40C BLK 2C WHT 1C YEL 12C BLK 71C BLU 28C BLU 28C BLU 29C RED 73C HIGH LIMIT THERMOSTAT PUR 75C RED 34C WHT 33C BLU 37C RED 35C RED 32C...
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.16 Wiring Diagrams, Basket Lifts 1.16.1 Modular Basket Lifts 12.5 µF UPPER SWITCH LOWER SWITCH 240V Basket Lifts Only- Three Sets of Resistors LEFT RIGHT SIDE RESISTORS** **120V UNITS: TWO 13 OHM...
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.16.2 Bell-Crank Style Basket Lifts REFERENCES TO LEFT & RIGHT ARE FROM REAR OF FRYER RH SIDE LH SIDE ALL RELAYS 12VDC COIL FUSE 5AMP 1-24...
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BLK 26C RELAY 120V RED 25C MOTOR FOR CHANGE OF ROTATION INTERCHANGE OIL RETURN OIL RETURN LEADS T5 AND T8 ON THE MOTOR LH FRYER CENTER FRYER (DOUBLE) HEAT TAPE - 25 WATT MICROSWITCH OFF POSITION OIL RETURN RH FRYER (TRIPLE)
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BY-PASS SWITCH RELAY 208V PN 1932 RED 25C MOTOR OIL RETURN OIL RETURN LH FRYER CENTER FRYER (DOUBLE) FOR CHANGE OF ROTATION INTERCHANGE LEADS T5 AND T8 ON THE MOTOR MICRO SWITCH SHOWN IN OFF POSITION OIL RETURN RH FRYER...
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WHT#1 MOTOR OIL RETURN MICRO SWITCH FOR CHANGE OF ROTATION INTERCHANGE LEADS T5 AND T8 ON THE MOTOR RH FRYER RH FRYER TRANFORMER 115V 115 VAC OR 230 VAC 230V TO 24 VAC YEL #1 YEL #1 115 V - 7 AMP...
ULTIMATE ELECTRIC SERIES FRYERS 2.2 Basket Lift Assembly (Modular) and Related Components 120V Basket Lifts Only Item Part Number 200-2564 806-5964 106-2770SP 106-2771SP 806-8530SP 807-2661 807-3893 807-2511 * Not Illustrated CHAPTER 2: PARTS LIST 208-230V Basket Lifts Only Description Mount, Basket Lift Assembly...
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ULTIMATE ELECTRIC SERIES FRYERS 2.2 Basket Lift Assembly (Modular) and Related Components (cont.) Item Part Number 807-0159 807-2133 807-2513 807-2572 809-0082 809-0111 809-0186 809-0237 809-0247 809-0354 809-0358 809-0361 809-0412 809-0503 810-1012 812-0442 813-0035 900-5529 901-8499 902-8499 807-1683 200-2565 200-3232 200-3224...
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ULTIMATE ELECTRIC SERIES FRYERS 2.2 Basket Lift Assembly (Modular) and Related Components (cont.) Item Part Number 106-1594SP 809-0508 809-0190 810-0374 810-0194 809-0047 809-0132 823-3992 823-3993 CHAPTER 2: PARTS LIST Description Roller Assembly, Bracket Bolt, ¼-20 x 1-¼" Hex Head S/S Washer, Flat- ¼"...
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ULTIMATE ELECTRIC SERIES FRYERS 2.3.1 EH1721 & 18UE (cont.) Item Part Number 823-3468 823-3559 200-3240 823-3688 106-0855SP 200-1185 200-1301 210-1271 810-0180 809-0918 809-0191 810-0066 200-1252 200-1283 * Not Illustrated CHAPTER 2: PARTS LIST Description Channel, Leg Support Slide, Filter Pan Support...
ULTIMATE ELECTRIC SERIES FRYERS 2.3.2 KFC18E Electric (cont.) Item Part # 200-1283 809-0360 823-3551 210-1288 810-2092 809-0171 * Not Illustrated 2.3.3 Door Components – Spring-Loaded Door Pins Item Part # 824-1146 200-4610 810-0180 810-1105 106-0554SP 810-0275 * Not Illustrated CHAPTER 2: PARTS LIST...
ULTIMATE ELECTRIC SERIES FRYERS 2.3.4 Top Cap and Tilt Housing Components Item Part Number 106-1722SP 106-1723SP 823-3551 824-0946 823-3855 824-0944 824-0945 823-3436 823-2335 803-0310 106-1724SP * Not Illustrated CHAPTER 2: PARTS LIST Description Tilt Housing (With Nutsert), 2-Battery EH1721 W/Dump...
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ULTIMATE ELECTRIC SERIES FRYERS 2.4 Computers, Controllers and Related Components CM4-S CHAPTER 2: PARTS LIST 2-12...
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ULTIMATE ELECTRIC SERIES FRYERS 2.4 Computers, Controllers and Related Components (cont.) Item Part Number 106-1827 106-1503 106-2510 106-0063 106-0064 106-3028 806-7422 210-1256 823-3433 823-2882 210-1985 802-2052 106-0801SP 816-0534 * Not Illustrated CHAPTER 2: PARTS LIST Description All Computers/Controllers Come With Bezels...
ULTIMATE ELECTRIC SERIES FRYERS 2.6 Filter Pan and Related Components- Built-in Filtration 2.6.1 Under Fryer Filter (UFF) – UFF 80 (100 Lb Capacity) Item Part Number 106-1584SP 823-3365 803-0303 823-3439 823-3443 106-1587SP 106-1588SP 809-0822 210-2291 809-0820 809-0805 810-0006 CHAPTER 2: PARTS LIST...
ULTIMATE ELECTRIC SERIES FRYERS 2.6.4 Single Under Fryer Filter (SUFF) – BIH1721 and 18UE Item Part Number 106-2225SP 810-2141 809-0823 813-0679 813-0684 823-3769 803-0289 823-3768 823-3736 823-3766 823-3767 * Not Illustrated CHAPTER 2: PARTS LIST Description Filter Pan, SUFF 60 BIH1721 and 18UE Caster, 2"-Swivel...
ULTIMATE ELECTRIC SERIES FRYERS 2.7 Frypot and Drain Valve Components Item Part Number 823-3235 823-4290 823-4233 823-4187 816-0547 200-1257 816-0220 807-2104 210-1269 809-0237 823-3236 * Not Illustrated CHAPTER 2: PARTS LIST High-Limit Location Included with Drain Valve Included with Drain Valve Description Frypot- EH1721, 18UE &...
ULTIMATE ELECTRIC SERIES FRYERS 2.8 Oil Drain Flush Components Item Part Number 813-0686 813-0165 810-1668 810-1069 813-0051 900-1958 813-0022 813-0460 813-0062 810-1057 810-0278 823-3481 816-0549 807-1419 * Not Illustrated CHAPTER 2: PARTS LIST Description Bell Reducer, 1-½ x ½" Elbow, Street- ½ x ½" 90°...
ULTIMATE ELECTRIC SERIES FRYERS 2.9 Oil Drain Manifold Components To Dump Station To Drain Valve Item Part Number 823-3221 823-3558 210-2311 823-3441 813-0722 200-1840 813-0659 809-0884 816-0544 813-0818 813-0723 813-0667 * Not Illustrated CHAPTER 2: PARTS LIST Elbow, with Bracket (Drain Valve Handle)
ULTIMATE ELECTRIC SERIES FRYERS 2.10 Oil Return Manifold, Motor and Pump Components VESSEL OUTLET (REF) VESSEL ASSEMBLY (REF) SEE DETAIL A DETAIL A DETAIL B CHAPTER 2: PARTS LIST VESSEL SEE DETAIL B OUTLET SEE DETAIL C (REF) VESSEL ASSEMBLY...
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ULTIMATE ELECTRIC SERIES FRYERS 2.10 Oil Return Manifold, Motor and Pump Components (cont.) Item Part Number 823-4234 809-0056 809-0681 809-0194 900-2110 809-0256 807-2104 812-0442 900-2112 810-0487 813-0165 813-0265 810-1003 823-4196 200-4996 809-0131 809-0070 810-1669 810-1369 810-1069 810-1668 813-0331 813-0247 813-0062...
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ULTIMATE ELECTRIC SERIES FRYERS 2.10 Oil Return Manifold, Motor and Pump Components (cont.) Item Part Number 823-4220 816-0549 807-2104 810-2144 200-5056 210-5057 200-1341 813-0022 813-0087 809-0885 809-0843 901-0883 823-3238 202-1233 809-0846 809-0237 816-0548 810-2100 810-2098 810-1159 813-0429 ►►► 813-0381 813-0673...
ULTIMATE ELECTRIC SERIES FRYERS 2.11 Oil Return Line Assemblies Item Part Number 813-0165 810-1668 810-1159 810-1669 813-0429 813-0062 813-0609 813-0156 813-0003 * Not Illustrated CHAPTER 2: PARTS LIST Description Oil Return Line Assemblies Will Vary From System To System- Use The Above Illustration To Identify Components Elbow, Street- ½"...
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ULTIMATE ELECTRIC SERIES FRYERS 2.11 Oil Return Line Assemblies (cont.) Item Part Number 813-0281 813-0091 813-0173 813-0381 823-3562 813-0608 810-0697 826-1392 806-5932 * Not Illustrated CHAPTER 2: PARTS LIST Description Nipple- ½ NPT x 5" NPT BM Nipple- ½ NPT x 2-½" NPT BM Union- ½"...
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2.12 Probes, High-Limits, Elements and Related Components 2-29...
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ULTIMATE ELECTRIC SERIES FRYERS 2.12 Probes, High-Limits, Elements and Related Components (cont.) Item Part Number 807-3652 807-3675 807-3655 807-3657 807-3658 807-2557 807-3655 807-3660 807-3661 807-3662 807-3663 807-3664 807-2637 807-3660 807-2137 807-2138 807-2135 807-2136 810-2120 803-0149 826-1339 826-1330 210-1313 900-5378 809-0358...
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ULTIMATE ELECTRIC SERIES FRYERS 2.12 Probes, High-Limits, Elements and Related Components (cont.) Item Part Number 201-1573 202-1573 816-0214 810-0035 910-5459 810-1212 823-2534 210-1610 910-2042 810-1233 809-0518 806-8035 * Not Illustrated CHAPTER 2: PARTS LIST Description Bracket, Element Support- Left Side Bracket, Element Support- Right Side Nylon Bar, Tilt Plate Spring Bracket (Use .123 x .379"...
ULTIMATE ELECTRIC SERIES FRYERS 2.13 Tilt Safety Switch Components Item Part Number 806-6849SP 809-0874 807-1570 807-1397 809-0250 809-0096 826-1374 809-0766 * Not Illustrated CHAPTER 2: PARTS LIST Description Switch, Tilt Safety Ty Wrap, Plastic- 4" (Operating Temperature 265°F) Clip, Tilt Switch...
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Frymaster L.L.C./Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE Price: $28.00 PRINTED IN THE UNITED STATES 1-800-551-8633 819-5981 JUNE 2003...