Samsung SGH-C160 Service Manual

Gsm telephone
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Summary of Contents for Samsung SGH-C160

  • Page 1: Table Of Contents

    GSM TELEPHONE SGH-C160 GSM TELEPHONE CONTENTS Safety Precautions Specification Product Function Array course control Exploded View/Disassembly and Assembly Instructions MAIN Electrical Parts List Block Diagrams PCB Diagrams Flow Chart of Troubleshooting 10. Reference data...
  • Page 2: Safety Precautions

    ● Don't use as you pleases after change other material than replacement registered on SEC System. Otherwise engineer in charge isn't charged with problem that you don't keep this rules. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 3 ● You must maintain electric contact between ESD and place due to be set up until ESD is connected completely to the proper place or a circuit board. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 4: Specification

    33dBm~ 5dBm 30d Bm~0dBm Power Cl ass (max +33dBm) (max +30dBm) Sensitivity - 102dBm -100 dBm T DM A M u x Cell Ra dius 35Km SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 5: Gsm Tx Power Class

    17±2 dBm 12±4 dBm 15±2 dBm 10±4 dBm 13±2 dBm 8±4dBm 11±3 dBm 6±4 dBm 9±3dBm 4±4 dBm 7±3 dBm 2±5 dBm 5±3 dBm 0±5 dBm SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 6: Product Function

    ― DC-Jack TA (700mA) ― No Java ― No MMS ― FM radio ― WAP 2.0 ― 10 Poly S/W MIDI ― Dual band(900/1800MHz) ― GPRS Class 10 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 7 Product Function SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 8: Array Course Control

    2. RF test cable: RF test 3. Test cable: JIG to phone 4. Serial cable: PC to JIG 5. TA (Travel Adaptor) 6. Download JIG: Download, Calibration SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 9 • Downloader Program( Virtuous 64X32 Downloader_PAGESIZE256_6A0000.exe • SGH-C160 Mobile Phone • JIG BOX • Download JIG • Test Cable • Serial Cable • Binary files SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 10 4-2-3. S/W Downloader Program 1. Load the binary download program by executing the Virtuous 64X32 Downloader “ v2.exe ”. 2. Select the Port, Baud Rate and Mode. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 11 Array course control 3. Select the binary files what you want to download SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 12 Array course control 4. Press the "Start" button and connect the Handset 5. When downloading is complete, automatically the small window was showed up.. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 13 Array course control SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 14: Exploded View/Disassembly And Assembly Instructions

    5. Exploded View/Disassembly&Assembly Instructions 5-1. Cellular phone Exploded View QMW02 QSP05 QFR01 QKP01 QSP01 QLC01 QME01 QMP01 QMI01 QAN02 QSH01 QCR17 QMO01 QRE01 QRF03 QCR68 QBA01 QBA00 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 15: Cellular Phone Parts List

    PCT-COVER WINDOW MAIN V4 GH72-39450A QSH01 ASSY BRACKET-SHIELD CAN GH98-04066A QSP01 SPEAKER 3001-002100 QSP05 ASSY DECO-SPK GRILL GH98-04853A QRE01 ASSY CASE-REAR GH98-03096A QRF03 PMO-COVER EAR V3 GH72-37762A SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 16 MANUAL USERS-EU ESTONIAN GH68-14262A MANUAL USERS-EU LATVIAN GH68-14263A MANUAL USERS-EU LITHUANIAN GH68-14264A BOX(P)-UNIT(EU) GH69-05175A MPR-VINYL BOHO FRONT GH74-31440A MPR-VINYL BOHO WINDOW GH74-31711A TAPE-MAIN WINDOW GH74-32184A SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 17: Disassembly And Assembly Instructions

    Don't leave any scratch or spot on structure. Disassemble a locker on PBA. Disassemble a speaker using tweezers. Notice 1) Notice 1) Don't damage any parts. Don't damage speaker & wire. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 18 & after the lower locker. Notice 1) Notice 1) Don't leave any scratch or spot on structure. Don't leave any scratch or spot on structure. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 19 Exploded View/Disassembly&Assembly Instructions SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 20: Main Electrical Parts List

    2203-000679 C145 C-CER,CHIP 2203-000995 C201 C-CER,CHIP 2203-006562 C202 C-CER,CHIP 2203-005061 C203 C-CER,CHIP 2203-005061 C204 C-CER,CHIP 2203-005061 C205 C-CER,CHIP 2203-005061 C206 C-CER,CHIP 2203-000254 C207 C-CER,CHIP 2203-005061 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 21 2203-006208 C415 C-CER,CHIP 2203-006257 C416 C-CER,CHIP 2203-006257 C418 C-CER,CHIP 2203-006825 C419 C-CER,CHIP 2203-005482 C422 C-CER,CHIP 2203-006257 C423 C-CER,CHIP 2203-006208 C424 C-CER,CHIP 2203-006257 C425 C-CER,CHIP 2203-006257 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 22 2703-002313 L111 INDUCTOR-SMD 2703-002586 L113 INDUCTOR-SMD 2703-002586 L114 INDUCTOR-SMD 2703-002314 L115 INDUCTOR-SMD 2703-002203 L116 INDUCTOR-SMD 2703-002309 L117 INDUCTOR-SMD 2703-002309 L118 INDUCTOR-SMD 2703-002309 L119 INDUCTOR-SMD 2703-002203 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 23 2007-000566 R107 C-CER,CHIP 2203-000854 R108 R-CHIP 2007-000148 R109 INDUCTOR-SMD 2703-002281 R110 R-CHIP 2007-000566 R111 R-CHIP 2007-003001 R112 R-CHIP 2007-000932 R113 R-CHIP 2007-000932 R114 R-CHIP 2007-000171 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 24 2007-003030 R336 R-CHIP 2007-000174 R337 R-CHIP 2007-000174 R338 R-CHIP 2007-003004 R339 R-CHIP 2007-000174 R340 R-CHIP 2007-003030 R341 R-CHIP 2007-003030 R342 R-CHIP 2007-000148 R344 R-CHIP 2007-007573 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 25 IC-TUNER 1204-002700 U502 IC-AUDIO AMP 1201-002492 U503 FET-SILICON 0505-001469 UCP200 IC-COMM. CONTROLLER 1205-003192 UME300 IC-MCP 1108-000103 VR300 VARISTOR 1405-001082 VR303 DIODE-TVS 0406-001223 VR304 DIODE-TVS 0406-001223 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 26 1405-001082 VR506 VARISTOR 1405-001082 VR507 VARISTOR 1405-001082 VR508 VARISTOR 1405-001082 ZD300 DIODE-ZENER 0403-001547 ZD301 DIODE-TVS 0406-001104 ZD302 DIODE-TVS 0406-001254 ZD303 DIODE-TVS 0406-001254 ZD400 DIODE-ZENER 0403-001340 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 27 Main Electrical Parts List SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 28: Block Diagrams

    7. Block Diagrams 7-1. RF Solution Block Diagram SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 29 Block Diagrams 7-2. Base Band Solution Block Diagram SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 30: Pcb Diagrams

    8. PCB Diagrams SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 31 PCB Diagrams Bottom SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 32: Flow Chart Of Troubleshooting

    TCX101 is clock signal Not OK Check the pin 16 of Resolder TCX101, U101, C133, R123 U101 is 13M pluse signal R124 Is Power On working? Repeat sequence SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 33 Flow Chart of Troubleshooting Power On SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 34 Initial Failure Check VDD1, VDD3=1.8V, VDD2=2.8V and AVDD=2.8V of Check the U400 UCP 200 Check the 'D_REF_13M' Check the U100, POWER ON Sequence of UCP 200 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 35 Flow Chart of Troubleshooting SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 36: Sim Part

    Check the UCP200, C419 at the pin#1 SIM400 Is there any signal Check the UCP 200, U400 pin #2,3,4 of SIM400? Check the SIM Card SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 37 Flow Chart of Troubleshooting SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 38 OF MIC_BIAS part Not OK Check the circuit Resolder C308, C310, L308, of MIC part L309,C307, C311, L310, L311, R321 Is Phone MIC working? Replace MIC SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 39 Flow Chart of Troubleshooting SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 40 Resolder R325, Check U400 and call is connected ) Check the circuit Resolder L301, L302, C316, C321, EAR MIC R342, C320 Is Earphone MIC working? Repeat sequence SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 41 Flow Chart of Troubleshooting 9-10 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 42 Flow Chart of Troubleshooting 9-11 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 43: Earphone Part

    Check R515, R516, C217, C218 Check UCP 200 or Change UCP 200 Is JACK_INT signal LOW? Resolder R348 (When UCP101 operate) Resolder U301 Check EAR SW 9-12 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 44 Flow Chart of Troubleshooting 9-13 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 45 Flow Chart of Troubleshooting 9-14 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 46: Charging Part

    Check the 32 PIN, 33 Replace the U400 Not OK Check the TR 400 Replace the TR400 (E,B,C) Check R403 Resolder R400, Change Battery 9-15 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 47 Flow Chart of Troubleshooting 9-16 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 48: Speaker Part

    Not OK Check the U502 Resolder U502 (PIN 15, 17) Check R515, R516 Resolder or Replace U502 Not OK Replace UCP 200 Check UCP 200 9-17 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 49 Flow Chart of Troubleshooting 9-18 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 50: Key Data Input

    Check the Dome sheet & Key FPCB pushed, is it displayed on LCD? When one of the keys is pushed, Replace the PBA KEYSENSE(0)~(4),KYPD9~1 9-19 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 51 Is BACKLIGHT set Set BACKLIGHT on Always ON AlwaysON in the Menu? Replace U500 Check PIN 5 of U500 = 6V Replace the LCD Module 9-20 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 52 Flow Chart of Troubleshooting 9-21 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 53: Key Back Light

    9-11. Key Back Light key Backlight does not work Is BACKLIGHT set Set BACKLIGHT on Always ON AlwaysON in the Menu? Replace U400 Check VCC_KEY_LED=3.2V? Replace LED 9-22 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 54 Flow Chart of Troubleshooting 9-23 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 55 Flow Chart of Troubleshooting 9-24 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 56: Gsm Receiver

    7(EGSMRX) PAM101 ≥-65dBm Check U100 Resolder or Change pin 29, 30 (EGSMRX) F101 ≥-65dBm > Check UCP200 Resolder or Change MOD_STANDBY=HIGH UCP200 PON_PA=LOW BAND=LOW 9-25 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 57 Flow Chart of Troubleshooting 9-26 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 58 Flow Chart of Troubleshooting 9-27 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 59: Gsm Transmitter

    PAM101 Pin11 Resolder PAM101 ≥ 30dBm (TX MODULE) TCX101(TXVCO) Resolder TCX101 pin3 (TXVCO) 2dBm ≥ Resolder U100 PAM101 pin17 (TRANSCEIVER) 20dBm ≥ Check UCP200 9-28 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 60 Flow Chart of Troubleshooting 9-29 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 61 Flow Chart of Troubleshooting 9-30 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 62: Dcs Receiver

    Check U100 Resolder or Change pin 35, 36 (DCSRX) F101 ≥-65dBm > Check UCP200 Resolder or Change MOD_STANDBY= "HIGH" UCP200 PON_PA= "LOW" BAND= "HIGH" 9-31 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 63 Flow Chart of Troubleshooting 9-32 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 64 Flow Chart of Troubleshooting 9-33 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 65: Dcs Transmitter

    PAM101 Pin11 Resolder PAM101 ≥ 30dBm (TX MODULE) TCX101(TXVCO) Resolder TCX101 pin3 (TXVCO) 2dBm ≥ Resolder U100 PAM101 pin19 (TRANSCEIVER) 20dBm ≥ Check UCP200 9-34 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 66 Flow Chart of Troubleshooting 9-35 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 67 Flow Chart of Troubleshooting 9-36 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 68: Reference Data

    ― MS : Mobile Station ― QPSK : Quadrature Phase Shift Keying ― RF : Radio Frequency ― TDMA : Time Division Multiple Access 10-1 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 69 Reference data 10-2 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 70 China china.samsungportal.com Asia asia.samsungportal.com Mideast & Africa mea.samsungportal.com ⓒ This Service Manual is a property of Samsung Electronics Co.,Ltd. Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. 2007. 03 Rev.1.0...

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