Electric Scooter Assembly - Important Points/Torque - Baotian Classic Service And Repair Manual

A. Electric Scooter Assembly
Topic
Important points
Torque Settings
Scheduled Maintenance
Specifications
Troubleshooting
Rear Wheel Dismantling
Important Points
The electrolyte (diluted sulfuric acid) is very toxic. DO NOT allow acid to splash onto clothes, the skin
or eyes to protect them from burning. Eye contact with acid may cause blindness. In case of contact
with the acid, use a large amount of clean water to flush and rinse the areas in which the acid came
into contact. See a Physician immediately. If the electrolyte acid gets into clothes, it will permeate to
the skin. Remove tainted clothes immediately and then put them in water to rinse.
•The batteries can withstand numerous cycles of charging and discharging as long as it is not left in a
discharged condition for a long period of time.
•If one of the batteries are overcharged, it can be detected by close inspection of the battery itself.
If the battery is exposed to an extreme overcharged condition, it can break down and short circuit
internally. In this condition, the battery will produce zero voltage under all load and charge conditions.
An overcharged battery can "boil off" the electrolyte solution. This problem can be due to excessive
time on a battery charger or a failed voltage regulator.
•If the scooter is left to sit for a long time or is stored, the battery will slowly discharge. It is
advisable to recharge the battery before attempting to start the scooter after a period of storage.
•When filling a new battery with acid, allow it to sit and "breath" for fifteen minutes before installing it
into the scooter or charging it. It is advisable to charge a new battery after filling with acid even
though it may appear to have sufficient charge.
•When working on the scooter's electrical system, make sure that the main switch is turned off
and/or the battery is disconnected. Disconnecting and reconnecting of live circuits can cause high
instantaneous currents that can damage the battery and cause injury.
•Any short-circuiting of the wiring can cause damage to the battery.
Torque
The nut of the rear wheel axle
The top of the rear buffer
The bottom bolt of the rear buffer
The connection nut of the silencer
The fix bolt of the silencer
Page Topic
Rear Wheel Removal
A-2
Electric Motor Removal
A-2
Motor Dissasembly
A-3
Motor Inspection
A-4
A-4
Battery Access and Power
A-5 Recharging Batteries
10.0kg•m 75ft lbs
4.5kg•m 30ft lbs
3.0kg•m 20ft lbs
1.2kg•m 10ft lbs
3.5kg•m 25ft lbs
Page
A-5
A-8
A-10
A-12
A-13
A-16