Baotian Classic Service And Repair Manual
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Baotian Classic Service And Repair Manual

Baotian Classic Service And Repair Manual

Service manual classic (part 2 of 2)
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Summary of Contents for Baotian Classic

  • Page 1 PDF processed with CutePDF evaluation edition www.CutePDF.com...
  • Page 83 A. Electric Scooter Assembly...
  • Page 84 A. Electric Scooter Assembly Topic Page Topic Page Rear Wheel Removal Important points Electric Motor Removal Torque Settings Motor Dissasembly A-10 Scheduled Maintenance Motor Inspection A-12 Specifications Troubleshooting Battery Access and Power A-13 Rear Wheel Dismantling Recharging Batteries A-16 Important Points The electrolyte (diluted sulfuric acid) is very toxic.

  • Page 85: Scheduled Maintenance

    A. Electric Scooter Assembly Scheduled Maintenance Perform regular maintenance onthe following partsas the chart indicates. C = Clean L = Lubricate I = Inspect, check, fix, replace when necessary Frequency Mileage (km) Item 1864 3107 4972 6215 7458 (200) (1000) (3000) (5000) (8000)

  • Page 86: Specifications

    A. Electric Scooter Assembly Specifications Description Specifi cations Description Specifi cations Product Si ze Speedchang ing Automatic 1700x760x1180mm T read 1180 mm Motor type B lushless mo tor 110 mm R ated power 750W M inimum clearance from ground N. W 90 kg R ated current L oad weight...
  • Page 87 A. Electric Scooter Assembly Dismantling and Removing Rear Wheel Assembly 1. Loosen and remove brake cable mount from Brake Arm. Attention: Exercise caution when loosening and removing cable tension spring 2. Loosen and remove brake cable tension spring from Brake Arm. 3.
  • Page 88 A. Electric Scooter Assembly Dismantling the Rear Brake 4. Remove the adjusting nut of the rear brake. 5. Remove the fix bolt of the brake arm. 6. Remove the brake arm. 7. Remove the brake cam. 8. Remove anti-rotational brackets. 9.
  • Page 89 A. Electric Scooter Assembly 11. Assemble the wear indication board and the brake arm. 12. Assemble the brake arm and the brake cam. Attention: Point the “gullet” mark of the brake arm to the “dot” mark of the brake cam, and then assemble them. 13.
  • Page 90 A. Electric Scooter Assembly 20. Slide rear wheel away from frame mounting slots. Attention: 21. Slowly remove rear wheel from Give particular attention to the power cam. cable, when removing rear wheel. 22.Carefully loosen all four mounting bolts securing electric motor to rear wheel. Electric Motor Removal 1.
  • Page 91 A. Electric Scooter Assembly 2. Carefully place rear wheel onto ground with electric motor facing upwards. 3. Using a flat-head screwdriver, cautiously pry the electric motor from the rear wheel rim. 4. Lift and remove electric motor from wheel assembly. 5.
  • Page 92 A. Electric Scooter Assembly Motor Disassembly 1. Using the proper screwdriver or bit type and size, carefully loosen each screw that is securing the motor cover, . 2. Remove each screw and set aside for reuse. Attention: Removing the screws in a diagonal pattern is recommended to avoid stripping and damaging the screws and the threads.
  • Page 93 A. Electric Scooter Assembly Attention: Always exercise caution when using any tool to pry one surface from another. 4. Once again, using a flat-head screwdriver, carefully pry motor cover from the motor assembly. Attention: Use very mild and steady force when prying, to avoid damaging motor housing and coils.
  • Page 94 A. Electric Scooter Assembly Motor Inspection 1. Carefully lift and remove motor coil sub-assembly from motor housing. Attention: Once again, exercise caution when removing motor sub-assembly to avoid damaging motor coils. 2. Thoroughly inspect coils and coil wires for damage.
  • Page 95 A. Electric Scooter Assembly Battery Access and Power Attention: Exercise caution when removing body panels and fasteners to avoid damage. 1. Loosen and remove fasteners securing left and right side panels. 2. Loosen and remove fasteners securing floor panels and panel beneath scooter seat. 3.
  • Page 96 A. Electric Scooter Assembly 4. Access battery power switch located in rear storage compartment of scooter. 5. Remove power to motor by flipping the power switch to the ‘OFF’ position. Attention: Confirm that power is removed from motor before beginning work on vehicle 6.
  • Page 97 A. Electric Scooter Assembly Battery Access and Removal Attention: Confirm that power is removed from motor before disconnecting and removing batteries 7. Loosen and remove fasteners securing battery restraining bracket. 8. Remove bracket. 9 Disconnect battery terminals. Attention: Disconnect and reconnect positive terminal first, followed by the negative battery terminal.
  • Page 98 A. Electric Scooter Assembly 10. Use a volt meter to check battery voltage (as shown). Recharging Batteries 1. Access charging input recepticle, located inside scooter rear storage compartment. 2. Plug charger into charging recepticle as well as into wall outlet (standard AC). 3.
  • Page 99 B. Retro Model Scooter Panels...
  • Page 100 C. Scooter Panels...

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