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Honeywell Herculine 2000 Series Quick Start Manual

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62-86-25-14
February 2007
®
Honeywell's HercuLine
®
HercuLine
2002, and HercuLine
you with mechanical and electrical installation information required to mount and connect the HercuLine
Actuator to your specific application. Installation considerations, electrical and safety precautions should be observed.
Refer to the Model Selection Guide on Pages 9 and 10 to determine which features and functions are on your model.
For additional information, refer to HercuLine Series 2000 Installation/Operation Manual # 62-86-25-10
Overview
The procedures to install the HercuLine
1. Select a suitable location for installation.
2. Mount the actuator securely.
3. Install mechanical connections or linkage between control arm and final control element. Use HAL software
application to aid in mechanical installation.
4. Make all electrical connections for actuator according to local and national electrical codes.
5. Power up actuator.
6. Enter, verify and adjust set up parameters for proper operation.
7. Check the operation of the Actuator
1. Installation Considerations
Mount the actuator in a location where it will be easily accessible for maintenance and for manual operation by means
of the hand wheel. The exact location must be determined in accordance with the linkage used.
2. Actuator Mounting
Firmly bolt the actuator to a mounting surface that will not distort when subjected to the torque stresses generated by
the actuator. The output shaft of the actuator should be parallel to the output shaft of the driven device. The output
shaft crank arm is fully adjustable through 360°.
3. Linkage Set-up
Many applications require the use of a linkage assembly and often the final control element does not have a linear
torque curve. The actuator linkage can be set up to achieve an optimal delivered torque distribution for specific
applications. To assist with linkage design, Honeywell offers a linkage analysis software application (HAL). The
software can be ordered as P/N 51197910-001.
Constant Torque Linkage (typical)
A constant torque linkage is employed when it is desired to provide a linear torque profile throughout the full range of
final control element travel. In this situation, the actuator and driven crank arms will be set-up proportionally with
respect to each other.
Quick Start Guide for Herculine 2000 Series Actuators
2000 series actuators are available in four versions: HercuLine
®
2003. All are low torque, precision electric rotary actuators. This guide provides
An external disconnect switch must be installed to break all current carrying
conductors connected to the actuator. Turn off power before working on
conductors. Failure to observe this precaution may result in serious personal injury.
®
2000 Series actuator and place it in service require that you:
Vertical
Centerline
45°
45°
Start
Drive Unit
Crank Arm
Figure 1 Constant Torque Linkage
Vertical
Centerline
45°
Linkage
Stop
Close
Horizontal Offset
Page 1 of 10
®
2000, HercuLine
®
45°
Open
Damper
Crank Arm
a/n 23199
®
2001,
2000 Series

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Summary of Contents for Honeywell Herculine 2000 Series

  • Page 1 The actuator linkage can be set up to achieve an optimal delivered torque distribution for specific applications. To assist with linkage design, Honeywell offers a linkage analysis software application (HAL). The software can be ordered as P/N 51197910-001.
  • Page 2 62-86-25-14 Quick Start Guide for Herculine 2000 Series Actuators February 2007 3. Linkage Set-up (continued) Variable Torque Linkage A variable torque linkage is employed when it is desired to provide a non-linear torque profile throughout the full range of final control element travel. In this general situation, the actuator and driven crank arms will be set up to provide a higher torque for seating or unseating the final control element.
  • Page 3 62-86-25-14 Quick Start Guide for Herculine 2000 Series Actuators February 2007 CW from CW Motor Drive Controller CCW from CCW Motor Drive Controller Potentiometer #1 Clockwise-End Slidewire feedback Counterclockwise-End Potentiometer #2 Clockwise-End Slidewire feedback Counterclockwise-End Protective Ground Ground wire connection for main supply ®...
  • Page 4 62-86-25-14 Quick Start Guide for Herculine 2000 Series Actuators February 2007 4. Electrical Connections (continued) ® ® HercuLine 2003 Wiring Connections HercuLine 2003 Operation The 2003 actuator is uni-directional (it does not reverse rotation with a reversal in control action).
  • Page 5 62-86-25-14 Quick Start Guide for Herculine 2000 Series Actuators February 2007 Considerations 1. This connection performs an emulation of a series 90 motor. If the controller being used is also an emulation of a Series 90, the connections required may be different. Shown in Figure 7are the connections found necessary to connect a T775 controller through an S443A S90 Auto/Manual Control.
  • Page 6 62-86-25-14 Quick Start Guide for Herculine 2000 Series Actuators February 2007 6. Enter, verify and adjust set up parameters for proper operation. (2001/2002 with optional display) Pressing the SET UP key on the keypad provides access to the various set up groups and allows you to set up operating parameters, (such as input types and alarms), set communications, and check actuator status.
  • Page 7 62-86-25-14 Quick Start Guide for Herculine 2000 Series Actuators February 2007 Step Operation Press Result Select other FUNCTION Successive presses of the FUNCTION key will sequentially display the other function function prompts of the selected set up group. parameters Stop at the function prompt that you want to change, and then proceed to the next step.
  • Page 8 62-86-25-14 Quick Start Guide for Herculine 2000 Series February 2007 Group Function Value or Factory Group Function Value or Factory Prompt Prompt Selection Setting Prompt Prompt Selection Setting RELAYn RTYP NONE MAINT TEMP NONE RnyE TEMPHI RnyVAL TEMPLO RnyHL hh:mm:ss...
  • Page 9: Model Selection Guide

    62-86-25-14 Quick Start Guide for Herculine 2000 Series February 2007 Model Selection Guide Instructions Select the desired key number. The arrow to the right marks the selection available. Make the desired selections from Tables I thru VIII using the column below the arrow.
  • Page 10 62-86-25-14 Quick Start Guide for Herculine 2000 Series February 2007 Availability 2000 2001 2002 2003 TABLE VI - OPTIONS Selection Local keypad/ No local display interface supplied 0_ _ _ _ _ (Note 2) 1_ _ _ _ _ display...