Heat & Glo EM-415 - 36” Owner's Manual

Circulating wood burning fireplace
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Models:
EM-415 - 36"
EM-485T - 42"
Circulating
Wood Burning Fireplace
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fire may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfire. Overfiring will void your
warranty.
• Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
Installation and service of this fireplace
should be performed by qualified personnel.
Hearth & Home Technologies suggests NFI
certified or factory-trained professionals, or
technicians supervised by an
NFI certified professional.
NOTICE
DO NOT DISCARD THIS MANUAL
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heat & Glo • EM-415, EM-485 • 33056 • Rev AF 7/12
Owner's Manual
Installation and Operation
Leave this manual with
party responsible for
use and operation.
WARNING
Hot screen/mesh and glass doors will cause burns.
DO NOT touch screen/mesh or glass doors until
cooled
NEVER allow children to touch screen/mesh or glass
doors
Keep children away
CAREFULLY SUPERVISE children in same room as
fireplace.
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
flammable materials.
Keep clothing, furniture, draperies and other
flammable materials away.
WARNING
Fire Risk
For use with solid wood fuel or decorative
gas appliance only.
DO NOT install unvented gas logs.
HOT SURFACES!
Screen/mesh, glass doors
and other surfaces are hot
during operation AND cool
down.
1

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Summary of Contents for Heat & Glo EM-415 - 36”

  • Page 1 Owner’s Manual Installation and Operation Models: EM-415 - 36” EM-485T - 42” Circulating Wood Burning Fireplace NOTICE DO NOT DISCARD THIS MANUAL • Read, understand • Leave this manual with • Important operating and follow these party responsible for a n d m a i n t e n a n c e instructions for safe use and operation.
  • Page 2: Congratulations

    Read this manual before installing or operating this fireplace. Please retain this owner’s manual for future reference. Congratulations! Congratulations on selecting a Heat & Glo wood burning This owner’s manual should be retained for future refer- fireplace. The Heat & Glo fireplace you have selected is ence.
  • Page 3: Table Of Contents

    Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. •...
  • Page 4: Warranty

    Warranty Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance...
  • Page 5 WARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. •...
  • Page 6: Listing And Code Approvals

    Listing and Code Approvals A. Appliance Certification B. Non-Combustible Materials This fireplace system has been tested and listed in accor- • Materials which will not ignite and burn, composed of dance with UL 127 and ULC-S610 standards by Under- any combination of the following: writers Laboratories Inc.
  • Page 7: User Guide

    User Guide Operating Instructions WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away •...
  • Page 8: Seasoned Wood

    B. Seasoned Wood D. Grate Properly seasoned wood is important for successful This fireplace is designed to be used with the grate sup- operation of your fireplace. Most woodburning fireplace plied with this unit or one approved by HHT. The grate will problems are caused by burning wet, unseasoned wood.
  • Page 9: Glass Doors

    H. Glass Doors K. Vented Gas Log Sets & Gas Log Lighters • Optional. • Glass doors are optional. • Vented gas logs or gas log lighters can be installed in • Refer to Figure 2.2 for how to properly use them. this fi replace.
  • Page 10: Wood Fuel

    N. Wood Fuel Seasoned Wood • Cut logs to size Hardwood vs Softwood • Split to 6 in. (152 mm) or less Your fireplace performance depends on the quality of the • Air dry to a moisture content of around 20% firewood you use.
  • Page 11: Maintenance And Service

    Maintenance and Service B. Chimney Inspection/Cleaning A. Disposal of Ashes Frequency: At least twice a year during heating season Frequency: When they reach bottom of grate or as recommended by a certified chimney sweep By: Homeowner By: Certified chimney sweep WARNING! Risk of Fire! Ashes could contain hot em- WARNING! Risk of Fire! Ignited creosote is extremely bers.
  • Page 12: Check Firebox Refractory

    C. Check Firebox Refractory Frequency: After each ash removal By: Homeowner WARNING! Risk of Fire! Inspect fireplace refractory. Crumbling, deteriorated refractory can allow overheating of surrounding materials. Expansion and contraction will cause minor cracking of the refractory. This is normal. The refractory will require periodic replacement depending on use.
  • Page 13: Troubleshooting Guide

    Troubleshooting Guide Start Fire Problems Possible Cause Solution Can’t get fire started Not enough kindling/paper or no Use dry kindling, more paper. Arrange kindling & Excessive smoke or spillage kindling/paper wood for air movement. Burns too slowly Damper closed/not fully open Open damper.
  • Page 14: Getting Started

    Installer Guide Getting Started A. Typical Fireplace System Additional lateral NOTICE: support for chimney • Illustrations and photos reflect typical installations above roof (or enclosed and are for design purposes only. in chase) if needed • Illustrations/diagrams are not drawn to scale. (Section 8) •...
  • Page 15: Design And Installation Considerations

    B. Design and Installation Considerations D. Negative Pressure WARNING! Risk of Asphyxiation! Negative pressure NOTICE: Check building codes prior to installation. can cause spillage of combustion fumes and soot. Fire must draft properly for safe operation. • Installation MUST comply with local, regional, state and national codes and regulations.
  • Page 16: Locating Fireplace & Chimney

    E. Locating Fireplace & Chimney Location of the fireplace and chimney will affect perfor- mance. • Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fire. •...
  • Page 17: Tools And Supplies Needed

    F. Tools and Supplies Needed H. Inspect Fireplace and Components WARNING! Risk of Fire and/or Explosion! Damaged Before beginning the installation be sure the following parts could impair safe operation. DO NOT install dam- tools and building supplies are available: aged, incomplete or substitute components.
  • Page 18: Framing & Clearances

    Framing & Clearances A. Select Fireplace Location 3/4 in. (19 mm) min. air Note: space from fireplace to combustible materials. 1/2 in. (13 mm) allowed at nailing flanges. Note: In addition to these framing dimensions, also In an exterior chase reference the following Across a or projecting into a...
  • Page 19: Clearances

    B. Clearances WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specified in Fig- ure 6.2. DO NOT pack required air spaces with insulation or other materials. Storm Collar Roof Flashing Shaded areas represent 2 in.
  • Page 20: Sidewalls/Surrounds

    C. Sidewalls/Surrounds • Adjacent combustible sidewalls must be located a minimum of 12 in. (305 mm) (may be 24 in) from the fireplace opening. • Combustible and non-combustible mantel legs, surrounds and stub walls may be constructed per Figure 6.3. Grid represents 1 in.
  • Page 21: Installation Of Fireplace

    Installation of Fireplace CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. A. Things to Consider • Location of chimney air kit (see Figure 7.4) • Location(s) of outside air kit • Electrical connections and/or wall switch •...
  • Page 22 3 ft min. from top of uppermost chimney section to air inlet. Note: Chimney air kit not shown, but required in Canada. Figure 7.3 Possible Outside Air Inlet Locations Garage or Outlet blocked by combustible snow, leaves, etc. liquids storage Attic space Outlet placed higher than 3 ft...
  • Page 23: Install Outside Air Kit

    E. Install Outside Air Kit • Keep duct runs short and straight to minimize restriction. A small dip is acceptable for a cold air trap. • The outside air kit must be installed on the left hand side of the fireplace. •...
  • Page 24: Installation Of Fan

    Bend this tab down Bend this half tab 90 degrees down 90 degrees Figure 7.6 Prepare Junction Box Bracket Slide the flanges of the junction box through the slots in the bracket. Figure 7.9 Attach the Heat Shield Figure 7.7 Position Bracket on Junction Box Bend remaining half tab down 90 desgrees.
  • Page 25: Chimney Assembly

    Chimney Assembly NOTICE: Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Chimney must extend Termination Cap beyond combustible roof structure Additional support for Maintain minimum tall chimneys height of chimney...
  • Page 26: Chimney Requirements

    A. Chimney Requirements Determine the chimney components needed to complete your particular installation: Measure vertical distances from the base of the fireplace as shown in Figure 8.2. • Measure the total vertical height of the fireplace installation from the base of the fireplace assembly to •...
  • Page 27: Using Offsets/Returns

    B. Using Offsets/Returns • Use an offset/return to bypass overhead obstructions. • An offset and return can be used as a single entity or separated by chimney section(s). WARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause overheating and fire.
  • Page 28: Assembling Chimney Sections

    C. Assembling Chimney Sections D. Install Chimney Air Kit WARNING! Risk of Fire! DO NOT install substitute or • Required in Canada. damaged chimney components. • Follow instructions provided with this accessory. • Use only those components described in this manual. E.
  • Page 29: Installing Attic Insulation Shield

    F. Installing Attic Insulation Shield Bend remaining tabs to rest against pipe to WARNING! Risk of Fire! You MUST install an attic insu- prevent insulation lation shield when there is any possibility of insulation or Bend inward from falling in. other combustible material coming into contact with the 90°...
  • Page 30: Cut Out Hole In Roof

    G. Cut out Hole in Roof • Refer to Figure 8.9. • Plumb from roof to center of chimney. • Drive a nail up through roof to mark center of pipe. • Measure to either side of nail and mark the 14-1/2 in. x 14-1/2 in.
  • Page 31: Chimney Termination Requirements

    J. Chimney Termination Requirements • Install a cap approved and listed for this fireplace system. • Locate cap where it will not become plugged by snow or other materials. • Locate cap away from trees or other structures. • The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m) as shown in Figure 8.10.
  • Page 32: Chase Installations

    Chase Installations Gas line holes and other openings should be caulked with A. Construct the Chase high temperature caulk or stuffed with unfaced fiberglass A chase is a vertical boxlike structure built to enclose the insulation. If the fireplace is being installed on a cement fireplace and/or its vent system.
  • Page 33: Install Fireplace & Chimney

    B. Install Fireplace & Chimney Install as per Sections 7 and 8. C. Install Chase Top 2 in. (51 mm) Collar Slope Downward on Chase Top • You MUST use a chase top in a chase installation. Chase (1/4 in. per foot minimum) tops are available from your Heat &...
  • Page 34: Install Termination Cap

    D. Install Termination Cap • TR342 Round Telescoping Termination Cap Install the chimney sections up through the chase enclo- Assemble sure. Termination storm collar around extended  • Caulk the overlap seam of any exposed pipe sections termination cap that are located above the roof line to prevent leaks pipe once cap is •...
  • Page 35 • TS345/TS345P Square Termination Cap Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks. Termination Cap The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in.
  • Page 36: Shrouds

    Shrouds A. Radiation Shield Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap • Some shrouds require a radiation shield. Use where specified. B. Field Constructed Shrouds WARNING! Risk of Fire! Shrouds must be constructed 3 in. (76 mm) tall legs as specified.
  • Page 37 Mailbox Style Shroud (radiation shield required) 3 in. (76 mm) Min. Opening Height Min. Height above radiation shield Min. Base Dim Min. TS345 TR342 TR342/344TV Base Dim Min. Opening Width Min. Base Dims. 26-1/2 x 28 28 x 30 3 in. (76 mm) Min. 673 x 711 711 x 762 Radiation Shield Height...
  • Page 38: Finishing

    Finishing • You MUST use a hearth extension with this fireplace. A. Non-Combustible Materials • This fireplace has been tested and approved for use with • Materials which will not ignite and burn, composed of a hearth extension insulated to a minimum R value of any combination of the following: 1.03.
  • Page 39: Finishing Material

    D. Finishing Material Refer to Section 11 for combustible/non-combustible ma- terials. Refer to Figure 11.9 for non-combustible zone. These surfaces may be covered with non-combustible material. WARNING! Risk of Fire! You must maintain clearances. • Use only non-combustible framing material below High temperature sealant.
  • Page 40: Combustible Mantel

    E. Combustible Mantel • Refer to the shaded areas of Figure 11.11 for locations and dimensions of a 6 ft (1829 mm) combustible mantel. minimum • A combustible mantel may be positioned base of fireplace no lower than 12 in. (305 mm) above the to ceiling top of the fireplace opening.
  • Page 41: Accessories

    Accessories A. Gas Log/Lighter Provision B. Wood Burning Inserts WARNING! Risk of Fire! Improper installation of wood in- WARNING! Fire and/or Asphyxiation Risk! Use with serts may cause fireplace or chimney system to overheat. solid wood fuel or decorative gas appliance only. Gas fire generates fumes.
  • Page 42: Reference Materials

    Reference Materials A. Fireplace Dimensions Heat & Glo • EM-415, EM-485 • 33056 • Rev AF• 7/12...
  • Page 43: Fireplace Components

    B. Fireplace Components Catalog # Description EM-415 Circulating Fireplace with Integral Grate, Hearth Protection Strips, Traditional Brick Pattern Refractory and junction box EM-415H CirculatingFireplace with Integral Grate, Hearth Protection Strips, Herringbone Pattern Refractory and junction box DM1736 Bi-Fold Glass Door - Clear View - Black DM1736B Bi-Fold Glass Door - Clear View - Polished Brass DM1736S...
  • Page 44 B. Fireplace Components (continued) 52 in. (1321 mm) 16 in. (406 mm) HX3 Hearth Extension 1/2 in. (13 mm) 66 in. (1676 mm) 20 in. (508 mm) GGD36BK Gasketed Glass Door- Cabinet Style HX4 Hearth Extension 1/2 in. GGD42BK Gasketed Glass Door- Cabinet Style (13 mm) AK22 Outside Air Kit BC-10...
  • Page 45: Chimney Components

    C. Chimney Components 12 in. 12 in. (305 mm) The following pictures show only those chimney compo- (305 mm) nents which may be safely used with this fireplace. 5-1/4 in. (133 mm) Catalog # Description 4 in. (102 mm) 10-1/2 in. CAK4A Chimney Air Kit (287 mm)
  • Page 46 C. Chimney Components Inside Diameter 8 in. (203 mm) Outside Effective 14-1/2 in. Diameter Height (368 mm) 10-1/2 in. 4-3/4 in. (267 mm) Ceiling Firestop (121 mm) SL315/SL330 Offset/Return Catalog # FS338 0-deg. 14-1/2 in. 368 mm FS339 15-deg. 18-3/8 in. 467 mm FS340 30-deg.
  • Page 47 C. Chimney Components 34-3/4 in. (883 mm) 32-1/2 in. (826 mm) TR342 Round Telescoping Termination Cap 23 in. (584 mm) DTO134/DTO146 DTS134/DTS146 Decorative Caps 19 in. (483 mm)  DTO134 15-5/8 in. (397 mm) DTO146 22.7 ST375 Square Termination Cap 1168 DTS134 13 1/4 in.
  • Page 48 C. Chimney Components 72 in. 36 in. (1829 mm) (914 mm) 10-7/8 in. (276 mm) 2 in. (51 mm) CT35 Chase Top LDS33/LDS46 Decorative Shroud Catalog # LDS33 LDS46 1219 1829 LDS-BV Decorative Shroud Catalog # 12.5 15.5 LDS-BV Heat & Glo • EM-415, EM-485 • 33056 • Rev AF• 7/12...
  • Page 49: Service Parts

    D. Service Parts EM-415 Service Parts Beginning Manufacturing Date: Aug 1999 Service Parts Diagram Ending Manufacturing Date: Active 36 in. Energy Master Circulating Fireplace IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
  • Page 50 EM-415 Service Parts Beginning Manufacturing Date: Aug 1999 Ending Manufacturing Date: Active Traditional Refractory IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION...
  • Page 51 D. Service Parts Continued EM-485T Service Parts Beginning Manufacturing Date: Sept 2000 Ending Manufacturing Date: Active 42 in. Master Circulating Fireplace IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
  • Page 52 EM-485T Service Parts Beginning Manufacturing Date: Sept 2000 Ending Manufacturing Date: Active Traditional Refractory IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION...
  • Page 53: Contact Information

    E. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please visit www.heatnglo.com. – NOTES – CAUTION DO NOT DISCARD THIS MANUAL • Read, understand •...

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Em-485t - 42”

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