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Poulan Pro 279830 PR1642STA Owner's Manual

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IMPORTANT
MANUAL
Do Not Throw Away
OWNER'S
MANUAL
MODEL:
PR1642STA
I,AWNI TR A CTOR
'_
WARNING:
Read the Owner's
Manual and follow
all Warnings
and Safety Instructions.
Failure
to do so can result in serious
injury.
279830 PR1642STA
172606
Rev. 1 2.10.00
RD/MH
Printed in U.S.A.
Always
Wear
Eye Protection
During
Operation
I

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Summary of Contents for Poulan Pro 279830 PR1642STA

  • Page 1 Read the Owner's Manual and follow all Warnings and Safety Instructions. MODEL: Failure to do so can result in serious injury. PR1642STA I,AWNI TR A CTOR 279830 PR1642STA 172606 Rev. 1 2.10.00 RD/MH Printed in U.S.A. Always Wear Eye Protection During Operation...

  • Page 2: General Operation

    SAFETY RULES Safe Operation Practices for Rid_On Mowers & IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH. DO NOT: GENERALOPERATION •...

  • Page 3: Safety Rules

    SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the areais clear ofother people before mowing. Stop machine if anyone enters the area. Look for this symbol to point out important safety precautions. It means CAUTION!!! • Never carry passengers or children even with the blades off.

  • Page 4: Product Specifications

    PRODUCT SPECIFICATIONS CONGRATULATIONS on yourpurchaseof anewtractor. It has been designed, engineered and manufactured to give GASOLINE CAPACITY 2.00 GALLONS you the best possible dependability and performance. AND TYPE: UNLEADED REGULAR Should you experience any problem you cannot easily remedy, please contact your nearest authorized service OILTYPE(API-SF/SG/SH): SAE 30 (above 32°F) SAE 5W-30 (below 32°F)
  • Page 5 UNASSEMBLED HARDWARE Steering Wheel Seat Extension Shaft Steering (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Hex Bolt 3/8-16 x 1 Steering Wheel Insert (1) Knob (1) Lock washer Slope Sheet Keys (2) Keys Locknut (1) Larg_ 5/16-18 Washer...

  • Page 6: Tools Required

    ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

  • Page 7: Assembly

    ASSEMBLY TO ROLL TRACTOR OFF SKID (See Opera- tion section, page 10, for location function of controls) • Press lift lever plunger and raise attachment liftlever to LABEL its highest position. • Release parkingbrake by depreseingclutch/brakepedal. • Place gearshift lever in neutral (N) position. •...
  • Page 8 ASSEMBLY CHECK TIRE PRESSURE IMPORTANT: SHIPPING PURPOSES, MULCHER PLATE PREATTACHED YOUR The tires on your tractor were ovednflated at the factory for MOWER. THE MULCHER PLATE MUST ONLY BE USED shipping purposes, Correct tire pressure is important for WITH MULCHING BLADES THAT CAME PACKED...

  • Page 9: Operation

    OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I- ;I BAI-FERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENG,NEON ENG,NEOFF O," PRESSURE .,G.TSON OV_.__MPt FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT...

  • Page 10: Know Your Tractor

    OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractorto familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. IGNITION ATTACHMENT SWITCH LIGHT SWITCH POSITION CLUTCH...
  • Page 11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

  • Page 12: Before Starting The Engine

    OPERATION • Select desired height of cut. • If stopping is absolutely necessary, push clutch/brake • Lower mower with attachment liftcontrol. pedal quickly to brake position and engage parking brake. • Start mower blades by engaging attachment clutch control. • Move gearshift lever to 1st gear.

  • Page 13: Mowing Tips

    OPERATION If grass is extremely tall, it should be mowed twice to CAUTION: Fill to bottom of gas tank reduce load and possible fire hazard from dded clip- filler neck. Do not overfill. Wipe off any pings. Make first cut relatively high; the second to the spilled oil or fuel.

  • Page 14: General Recommendations

    CUSTOMER RESPONSIBILITIES MA,NTENANCE SCHEOULE REGU R SERVICE ..,_>" _4'_/¢'_" SE RV ICE DATES Check Brake Operation CheckTire Pressure Check Operator Presence and Intedock Systems Check for Loose Fasteners 1##7 Lubrication Chart Check Battery Level Sharpen/Replace Mower Blades Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s)Tension...
  • Page 15 CUSTOMER RESPONSIBILITIES TRACTOR TRAILING MANDREL EDGE UP BLADE ASSEMBLY Always observe safety rules when performing any mainte- nance. BRAKE OPERATION Iftractor requires more than six (6) feet stopping distance at FLAT high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE"...
  • Page 16 CUSTOMER RESPONSIBILITIES TO CLEAN BA'I-rERY AND TERMINALS KNOB AIR CLEANER Corrosion and dirt on the battery and terminals can cause the • WING NUT COVER battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery FOAM PRE-CLEANER cable and remove battery from tractor.
  • Page 17 CUSTOMER RESPONSIBILITIES MUFFLER AIR FILTER (See Fig. 14) Inspect and replace corroded muffler and spark arrester (if Your engine will not runproperly using a dirtyair filter. Clean equipped) as it could create a fire hazard and/or damage, the foam pre-cleaner after every 25 hours of operation or every season.

  • Page 18: Service And Adjustments

    SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Place gearshift lever in neutral (N) position. Depress clutch/brake pedal fully and set parking brake. Place attachment clutch in "DISENGAGED" position, • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped.
  • Page 19 SERVICE AND ADJUSTMENTS Check adjustment on dght side of tractor. Measuredistance TO LEVEL MOWER HOUSING "D" directly in front and behind the mandrel at bottom edge Adjust the mower while tractor is parked on level ground or of mower housing as shown. ddveway.
  • Page 20 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT WITH PARKING BRAKE (See Fig. 22) =ENGAGED" The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - • Remove mower from tractor (See 'TO REMOVE MOWER"...
  • Page 21 SERVICE AND ADJUSTMENTS TRANSAXLE GEAR SHIFT LEVER NEUTRAL NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local ADJUSTMENT (See Fig. 25) parts dealer. Tire sealant also prevents tire dry rot and The transaxle should be in neutral when the gear shift lever corrosion.

  • Page 22: Replacing Battery

    SERVICE AND ADJUSTMENTS POSITIVE TERMINAL KEPS NEGATIVE TERMINAL POS_IVE(RED) CABLE (BLACK) CABLE FIG. 29 TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holderout of the hole in the backside of the grill, • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
  • Page 23 SERVICE AND ADJUSTMENTS ENGINE CABLE CLAMP SCREW. TO ADJUST THRO'I-rLE CONTROL CABLE (See Fig. 31) SPEED The throttle control has been preset at the factory and BRACKET adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: •...

  • Page 24: Storage

    STORAGE ENGINE Immediately prepare yourtractorfor storage atthe end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM CAUTION: Never store the tractor with IMPORTANT: IT IS IMPORTANT PREVENT gasoline in the tank inside a building DEPOSITS FROM FORMING iN ESSENTIAL FUEL SYSTEM...

  • Page 25: Troubleshooting

    TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start Out of fuel. Fill fuel tank. Engine not =CHOKED" pmpedy. See "TO START ENGINE" in Operation section. Engine flooded. Wall several minutes before atternp_ng to start. Bad spark plug. Replace spark plug. Dirty air filler.
  • Page 26 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run Faulty operator-safety presence control system, Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged Poor cut - uneven Worn, bent or loose blade.
  • Page 27 TRACTOR - - MODEL NUMBER PR1642STA SCHEMATIC BATTERY SOLENOID RE D FUSE STARTER WHITE BLACK CLUTCH / BRAKE (OPTiONaL) (PEDAL UP) _+-0,' I BLUE ' _UEL _NTG_BLUE .._ ..BLUE LINE ;_..!..(CLUTCH OFF) iGREEN FUEL SHUTOFF SOLENOID SEAT SWITCH (NOT OCCUPIED) BLACK...

  • Page 28: Repair Parts

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA ELECTRICAL - _i...
  • Page 29 REPAIR PARTS TRACTOR MODEL NUMBER PR1642STA ELECTRICAL PART DESCRIPTION 144925 Battery 12 Volt 25 Amp 74760412 Bolt Hex Hd 1/4-20unc X 3/4 156417 Case Battery Mech Hinge 161343 Switch Interlock 166181 Harness Socket Light 4152J Bulb, Light# 1156 4799J Cable Battery 146147 Cable Battery 6 Ga Red w/16 wire 166180...

  • Page 30: Chassis And Enclosures

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA CHASSIS AND ENCLOSURES .208 ,145...
  • Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA CHASSIS AND ENCLOSURES PART DESCRIPTION 169830 Chassis 169061 Drawbar 17060612 Screw3/8-16x.75 155272 Bumper Hood/Dash 168337X012 Dash P/L 72140608 Bolt Carriage 3/8-16 x 1 155927 Panel Dash Lh 145660 ClipTinnerman Panel Dash Rh 172108 159639)(428 Hood LT/PL...
  • Page 32 REPAIR PARTS TRACTOR " - MODEL NUMBER PR1642STA DRIVE...
  • Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA DRIVE PART PART DESCRIPTION DESCRIPTION Cover Pedal BIk Round Transaxle Peerless (206-545C) 8883R (Order parts from transaxle 140186 Engine Pu!ley LT/YT Bolt Hex manufacturer) 71170764 146682 Spring Return Brake T/a Zinc 10040700 Washer Lock Hvy Hlcl Spr 7/16 123666X Pulley Transaxle 18"...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA STEERING ASSEMBLY -" _ \\43 ,55_ _...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA STEERING ASSEMBLY PART DESCRIPTION 159944X428 Wheel Steering 165854 Axle Asm 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing RaceThrust Harden 121748X Washer 25/32 X 1-5/8 X 16 Ga 12OOO029 Ring Klip #t5304-75 169832 Link Drag 10040600...

  • Page 36: Seat Assembly

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 171683 Seat 121246X Bracket Mounting Switch 140551 Bracket Pivot Seat 8 720 121248X Bushing Snap BIk Nyl 50 Id 71110616 Bolt Fin Hex 3/8-16 Unc X 1 72050412 Bolt Rdhd Sqnk 1/4-20xl -1/2 19131610...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA DECALS PART PART DESCRIPTION DESCRIPTION Decal Hood Rh 156369 Decal Ope r 172737 Decal Fender Reflector RH 172742 Decal Fender Side Lh 173587 Decal Fender Reflector LH 172738 Decal Hood LH 173589 Decal Bat DardPsn 172756 Decal Side Panel Logo...

  • Page 38: Optional Equipment

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA ENGINE PART DESCRIPTION 141296 Control Th/ch Flag 17720410 Screw Hex Thd Cut 1/4-20x5/8 T Engine, Kohler Model CV16S (Order Parts From Engine Manufacturer) 159420 Muffler 12-041-03 Gasket Muffler 13280328 Nipple Pipe 3/8 NPT x 3-1/2 13200300 Elbow Std 90 Degree 3/8-18 Npt 11050500...

  • Page 40: Mower Deck

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA MOWER DECK 151"-----_'_'_t ._5_/_;55 _.36 "_=Vf 1-_'_154_ __144 ..t..._45 159 ---_ _'_150 !147 142' _116...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA MOWER DECK PART PART DESCRIPTION DESCRIPTION 165892X421 Knob Mower Deck Assembly, 42" 171598 72140506 Bolt 144959 V-Belt, 42" Mower 138017 Bolt Fin Hex 3/8-16 Unc x 1 Bracket Asm Fr. Sway Bar 3/42 74760616 165460X421 Bracket Asm.

  • Page 42: Mower Lift

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA MOWER LIFT 25 24 161718 13---o_...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1642STA MOWER LIFT PART DESCRIPTION 159460 Wire Asm Inner/Sprg W/plunger LT 159471 Shaft Asm Lift RH w/Inf 105767X Pin Groove I 500 Zinc 12000O02 E Ring #5133-62 19211621 Washer 21/32 X 1 X21 Ga 120183X Bearing Nylon BIk 629 Id 125631X...
  • Page 44 NOTES...

  • Page 45: Limited Warranty

    LIMITED WARRANTY The Manufacturer warrants to the original consumer pumhaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the odgioal consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.

  • Page 46: Warranty

    TECUMSE_ TECUMSE_ ,°ooed January 1980 WARRANTY Revised January 1991 LIMITED WARRANTIES NEW PEERLESS GEAR POWER TRAIN COMPONENTS A. Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company (=Tecumseh"), subject to the limitations contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission,...

  • Page 47: Suggested Guide For Sighting Slopes For Safe Operation

    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. greater than 15°), never across the face. Make turns gradu- Operate your Tractor up and down the face of slopes (not ally to prevent tipping or loss of control.

  • Page 48: For Service

    PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENTPARTS: Consult your dealer/place of purchase.

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279830

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