Poulan Pro PP5524ESB Owner's Manual
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Poulan Pro PP5524ESB Owner's Manual

Poulan Pro PP5524ESB Owner's Manual

Electrolux
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IMPORTANT MANUAL
Do Not Throw Away
Poulan
OWNER'S
MANUAL
MODEL NUMBER:
PP5524ESB
SNOW THROWER
WARNING:
Read the Owner's
Manual
and
follow
all Warnings
and Safety
Instructions.
Failure
to do so
can result in serious injury.
Always Wear Eye Protection
During Operation
187881 Rev. 2 07.31.03 BY
Printed in U.S.A.

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Summary of Contents for Poulan Pro PP5524ESB

  • Page 1 IMPORTANT MANUAL Do Not Throw Away Poulan OWNER'S MANUAL MODEL NUMBER: WARNING: PP5524ESB Read the Owner's Manual follow all Warnings and Safety Instructions. Failure to do so SNOW THROWER can result in serious injury. Always Wear Eye Protection During Operation 187881 Rev.
  • Page 2 SAFETY RULES Safe Operation Practices for SnowThrowers IMPORTANT: This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Do not operate the equipment without wearing ade- quate winter outer garments.

  • Page 3: Product Specifications

    Do notputhands or feetnearor underrotating parts. Do not overload the machine capacity by attempting Keepclearofthedischarge opening andfrontauger to clear snow at too fast a rate. areaatalltimes. • Never operate the machine at high transport speeds Exercise extreme c aution when operating o norcross- on slippery surfaces.
  • Page 4 MAINTENANCE ............. 14-15 SAFETY RULES ............PRODUCT SPECIFICATIONS ........MAINTENANCE SCHEDULE ........CUSTOMER RESPONSIBILITIES ........ SERVICE AND ADJUSTMENTS ......16-18 WARRANTY ..............STORAGE ..............ASSEMBLY / PRE-OPERATION ....... TROUBLESHOOTING ..........REPAIR PARTS ............20-31 OPERATION ............8-13 PARTS PACKED SEPARATELY IN CARTON (1) AUGER CONTROL ROD (1) TRACTION DRIVE CONTROL ROD...

  • Page 5: Assembly / Pre-Operation

    ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
  • Page 6 ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) INSTALLTRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The auger control rod has the short loop on the end of the spring as shown. The traction drive control rod has the long loop on the end of the spring as shown.
  • Page 7 ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE/CHUTE ROTATER HEAD CHECKTIRE PRESSURE (See Fig. 7) The tires on your snow thrower were overinflated at the fac- NOTE: The multi-wrench provided in your parts bag may tory for shipping purposes. Correct and equal tire pressure be used to install the chute rotater head.

  • Page 8: Operation

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product.
  • Page 9 OPERATION SPARK ENGINE OIL CAP AUGER DISCHARGE CHUTECONTROLLEVER PLUG •WITH DIPSTICK CONTROL SAFETY LEVER DRIVE SPEED IGNITION - GASOLINE CONTROL LEVER FILLER TRACTION CHUTE CHOKE DRIVE DEFLECTOR CON- CONTROL LEVER THROTTLE /ENGINE CONTROL OIL DRAIN ._HT PLUG RECOIL POWER (AUXILIARY) CORD STARTER PLUG...
  • Page 10 OPERATION TO USE CHOKE CONTROL (See Fig. 11) The operation of any snow thrower can result in foreign objects thrown into the eyes, which The choke control is located on the engine. Use the choke can result in severe eye damage. Always wear control whenever you are starting a cold engine.
  • Page 11 OPERATION TO MOVE FORWARD AND BACKWARD (See Fig. 15) HIGH POSITION SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control lever located on the left side handle. Squeeze traction drive control lever to handle to engage the drive system•...

  • Page 12: Before Starting The Engine

    OPERATION TO ADJUST SKID PLATES (See Fig. 16) NOTE: The wrench provided in your parts bag may be used fuel. Do not store, spill or use gasoline WARNING: Wipe off any spilled oil or to adjust the skid plates. near an open flame. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the CAUTION: Alcohol blended fuels (called gas-...

  • Page 13: Snow Throwing Tips

    OPERATION COLD START - ELECTRIC STARTER ELECTRIC STARTER Insert safety ignition key into the ignition slot until it Connect the power cord to the engine. clicks. DO NOT turn the key. Keep the extra safety Plug the other end of the power cord into a three-hole ignition key in a safe place.

  • Page 14: Maintenance

    MAINTENANCE Check for Loose Fasteners o" Clean/Inspect Snow Thrower Check / Replace V-Belts Lubrication Chart Check Engine Oil Level Change Engine Oil =¢ Inspect Muffler Check / Replace Spark Plug Empty Fuel Tank GENERAL RECOMMENDATIONS LUBRICATION CHART The warrantyon this snow thrower does not cover items that _) SAE 30 Motor Oil have been subjected to operator abuse or negligence.
  • Page 15 MAINTENANCE V-BELTS TO CHANGE ENGINE OIL Check V-belts for deterioration and wear after every 50 Determine temperature range anticipated before next oil hours of operation and replace if necessary. The belts change. All oil must meet API service classification SF-SJ. are not adjustable.

  • Page 16: Service And Adjustments

    SERVICE AND ADJUSTMENTS Disengage all controls and move throttle control to WARNING: To avoid serious injury, STOP position. Wait for all moving parts to stop. before performing any service or ad- Disconnect spark plug wire from spark plug and place justments: it wear it cannot come in contact with spark plug.
  • Page 17 SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 20) The auger and traction drive belts are not adjustable. If the HINT: Insert a 3/8" drive ratchet (in the "ON" position) into belts are damaged or begin to slip from wear, they should the square hole in idler arm and rotate ratchet clockwise be replaced.
  • Page 18 TO REMOVE WHEELS (See Fig. 21) NOTE: To seal punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts • Remove the klik pin and remove wheel from axle. dealer.Tire sealant also prevents tire dry rot and corrosion. IMPORTANT: When installing wheel, be sure to use the in- nermost hole in axle and the wheel hub hole.

  • Page 19: Troubleshooting

    TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service center. PROBLEM CAUSE CORRECTION Does not start Fuel shut-off valve (if so Turn fuel shut-off valve to OPEN position. equipped) in OFF position. Safety ignition key Insert safety ignition key. is not inserted.
  • Page 20 REPAIR PARTS SNOWTHROWER - MODEL NUMBER PP5524ESB AUGER HOUSING / IMPELLER ASSEMBLY 49_._ " "__ 3234v_36 44 27 ..20 23 24...
  • Page 21 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESB AUGER HOUSING / IMPELLER ASSEMBLY PART DESCRIPTION 53847 Washer 181083 Pulley, Impeller 175323 Bearing Assembly, Flange 155377 Nut, Hex Flange 5/16-18 180355 Bolt, Flat Head, Carriage 5/16-18 x 5/8 72270505 Bolt, Carriage...
  • Page 22 REPAIR PARTS SNOWTHROWER - MODEL NUMBER PP5524ESB CONTROL PANEL / DISCHARGE CHUTE \,.., , ,'., '\ ". \/"...
  • Page 23 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESB CONTROL PANEL / DISCHARGE CHUTE PART DESCRIPTION 183334 Knob, Lever 17501010 Screw #10-24 x 5/8 179096X479 Strap, Slotted 73800600 Nut, Lock 3/8-16 19131316 Washer, Flat 3/8 178659 Control Assembly, Chute Rotater 178638X479...
  • Page 24 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESB HANDLES...
  • Page 25 SNOW THROWER - MODEL NUMBER PP5524ESB REPAIR PARTS HANDLES PART DESCRIPTION 178875X479 Lever, Auger Control, RH 178648X479 Lever, Traction Drive Control, LH 179439 Nut, Cage 1/4-20 178888 Bushing, Flange 169675 Retainer, Hairpin 180402 Screw, Hex Head 1/4-20 x 3/4 178652...
  • Page 26 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESB DRIVE ...... ":i:!;..; .~ 22 _...
  • Page 27 SNOW THROWER - MODEL NUMBER PP5524ESB REPAIR PARTS DRIVE PART DESCRIPTION 146315 Screw, Hex Head 5/16-18 x 3/4 73800500 Nut, Lock 5/16-18 155415 Washer, Flat 17490508 Screw, Hex Head 5/16-18 x 1/2 180017 Bearing, Flange 180134 Shaft, Auxiliary 179270 Spacer, Plate...
  • Page 28 REPAIR PARTS SNOWTHROWER - MODEL NUMBER PP5524ESB CHASSIS / ENGINE / PULLEYS...
  • Page 29 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESB CHASSIS / ENGINE / PULLEYS KEY PART DESCRIPTION 181044 Spring, Traction Idler 180522 Pulley, I dler (2-1/4) - - - Engine, Tecumseh, Model Number OHSK55 (Order parts from Engine manufacturer) 74780520 Screw, Hex Head 5/16-18 x 1-1/4...
  • Page 30 REPAIR PARTS SNOWTHROWER - MODEL NUMBER PP5524ESB WHEELS / DECALS .._-,'-:=; yT"...
  • Page 31 Washer, Thrust (1") NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm PART DESCRIPTION 181037 Decal, Danger 187899 Decal Poulan Pro, 5.5HP/24" (large) 181035 Decal Danger, Deflector 181042 Decal Danger 187898 Decal Poulan Pro, 5.5HP/24" (small)

  • Page 32: Limited Warranty

    LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from de- fects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.

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