Snapper LT160H42FBV Operator's Manual page 74

Hydrostatic drive electric clutch series f
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Section 4 - ADJUSTMENT
& REPAIR
WARNING
DO NOT
OVERFILL.
Never
attempt
to service
orI
charge the battery while it is installed on the machine.
DO NOT use "BOOST"
chargers on the battery.
I
4.5.5.
BATTERY TESTING
There are two types of battery tests: Unloaded and
Loaded. The unloaded test is the procedure that will
be discussed.
It's the simplest and most commonly
used. An unloaded test is made on a battery without
discharging
current.
To perform
unloaded
testing,
check charge condition using either a hydrometer or
voltmeter.
1.
Using
a
voltmeter,
voltage
readings
appear
instantly to show the state of charge. Remember
to
hook
the
positive
lead
to the
battery's
positive
terminal,
and the
negative
lead to
the negative
terminal.
2.
A hydrometer
measures
the specific gravity of
each cell. The specific gravity tells the degree of
charge; generally, a specific gravity of about 1.265 to
1.280 indicates
full charge. A reading of 1.230 to
1.260 indicates the battery should be charged. The
chart on the next page shows the charge level as
measured
by
syringe
float
hydrometer,
digital
voltmeter and five ball hydrometer.
4.5.6
NEW BATTERY PREPARATION
1.
Remove battery from carton.
2.
Place battery in a well ventilated area on a level non-
concrete surface.
3.
Remove battery cell caps. Fill cells as required
with electrolyte (purchased separately) to proper level.
Fill to 3/16" above cell plates.
Filling battery with
electrolyte will bring the battery to 80% charged state.
4.
With cell caps removed, connect battery charger to
battery terminals; RED to positive (+) and BLACK to
negative (-) terminal.
IMPORTANT: 3/16" above cell plates is the recommended
level. DO NOT place anything in battery other than specified
electrolyte.
5.
Slow charge the battery at 1 amp for 2 hours to
bring the battery to full charge.
6.
After charging, check level of electrolyte and add
as needed to bring level to 3/16" above cell plates.
7.
Reinstall cell caps.
8.
Slide battery partially into battery housing.
9.
Connect positive (+) cable (red) first, from wiring
harness to the positive terminal (+) on battery using bolt
and nut provided in hardware bag. Connect negative (-)
cable (black) last, to negative terminal (-) on battery
using bolt and nut. Apply a small amount of grease over
terminals to prevent corrosion.
10.
Insert battery completely into battery housing.
11.
Reinstall seat assembly.
WARNING
Shield
the
positive
terminal
with
terminal
cover
located on battery harness. This prevents metal from
touching
the positive
terminal,
which
could cause
sparks.
Cables
must
be
connected
to
battery
terminals in the proper position. RED (Positive) cable
must go to the ( + ) terminal. BLACK (Negative) cable
must go to the ( - ) terminal.
4.5.7. BATTERY TESTING
State of Charge
100% Charged w/Sulfate Stop
100% Charged
75% Charged
50% Charged
25% Charged
0% Charged
Battery Condition Chart
Syringe Hydrometer
1.280
1.265
1.210
1.160
1.120
Less than 1.100
Digital Voltmeter
12.80v
12.60v
12.40v
12.10v
11.90v
Less than 11.80v
Five Ball Hydrometer
Five Balls Floating
Four Balls Floating
Three Balls Floating
Two Balls Floating
One Ball Floating
Zero Balls Floating
30

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